1. Introduction
As a domesticated poultry type with a long history, broilers (broiler chickens) are highly popular globally. Broilers can provide economical and nutritious eggs. Additionally, broilers have advantages such as high protein content, low fat levels, and low calorie counts that cannot be compared to pork and beef [
1]. In recent years, the development of flat farming at the scale for broilers has been driven by the increasing demand for low-fat and high-protein broilers [
2]. The flat breeding mode refers to directly raising a flock of broilers on the ground or a floor composed of mesh [
3]. Broilers raised in this mode have full mobility, high bone strength, and good meat quality [
4].
Identifying and clearing dead broilers is a time-consuming and laborious task. Moreover, a large amount of auditory input and cognitive information processing will compete with the visual search, leading to a decrease in attention when performing a single repetitive task [
5]. Secondly, the breeding environment contains a large amount of gasses that are harmful to humans, such as NH
3, H
2S, and CO [
6], as well as a large amount of dust [
7]. Both of these factors are detrimental to human health, particularly for individuals who work in these environments. Finally, as the inspections have to be performed between different broiler coops [
8], the risks of cross-infection between different broiler coops and disease transmission between poultry and mammals will be increased when identifying and cleaning the dead broilers manually. Therefore, intelligent dead broiler removal devices can be used to mitigate the abovementioned drawbacks.
The early identification of dead broilers mainly relies on traditional methods through features such as broiler voice, body temperature, and posture [
9,
10,
11,
12]. With the continuous advancement of technology, deep learning and visual technologies have been implemented to identify the conditions of livestock and poultry [
13]. Visual technology has the advantages of high efficiency and can identify the conditions of broilers without touching them [
14]. Deep learning technology learns through massive amounts of data [
15], further improving the accuracy and efficiency of recognition.
A number of studies have proposed methods to recognize dead broilers based on the different characteristics of chickens. Lu et al. monitored the colors of chicken crowns using machine vision technology to identify dead broilers [
16]; however, this required three consecutive even shakes of the coop, which could cause stress behaviors in yellow-feathered broilers. Zheng et al. used machine vision to judge the posture of feeding laying hens to realize the classification of sick and dead hens [
17]; however, this method is prone to misidentification when the posture of healthy hens is abnormal or the camera capture position is shifted. Qu et al. proposed an algorithm based on LibSVM visual detection of dead broilers through judging the morphological features of the chicken claws [
18], but this detection method overly relied on the chicken claws and was prone to misjudgment. Veera et al. identified dead broilers using infrared thermal images and the contours of broilers [
19], but the algorithm was not suitable for the classification of day-old (after nine weeks) chickens or when there was a high density of dead chickens. All of these studies have proven valuable for subsequent applications, but their dead chicken detection algorithms generally rely on the environment and a single chicken feature.
In terms of dead chicken removal devices, research and applications have shown great promise. In the 1980s, robots began to be deployed in the field [
20] to perceive environmental information and achieve robotic movement. Liu et al. designed a visual technology-based dead broiler removal device [
21]. The stainless-steel plates on both sides of the front end of the device “swept” the dead broilers onto the conveyor belt, which transported the dead broilers to the storage warehouse at the back end. However, the slow movement of the device made it difficult to clean up dead chickens from other locations of the flat chicken house. Hu et al. designed a dead broiler picking actuator with three joints and four fingers, based on the underactuated principle, for dead broilers raised in captivity for 3 to 7 weeks [
22]. However, the device was more complex in terms of construction and had not been applied in the poultry industry. Zhao et al. conducted in-depth research on the kinematic characteristics of a five-degrees-of-freedom dead broiler-picking robot arm. Simulation analysis was conducted using the MATLAB 2020a software [
23], which provided preliminary theoretical support for the design of subsequent control systems. However, this research was only at the theoretical level and did not yet include actual construction and experimental validation of the robotic arm.
Research on dead broilers has primarily concentrated on cage-raised broilers, with scant attention paid to the recognition of dead broilers in free-range scenarios. Furthermore, the ability to extract the features and details of dead chicken images is relatively low. In terms of devices, despite the relatively comprehensive theoretical exploration regarding the structures and devices for picking up dead broilers, the majority of studies have been confined to the theoretical level. In view of this, this study designed a simple, easy-to-use, and cost-effective dead broiler grasping and moving device, with an average success rate of 81.3%. In addition, this study proposed an enhanced deep learning method for recognizing dead broilers based on YOLOv6n (hereinafter referred to as YOLOv6), solving the problems of missing image details and missed detection in dense situations.
4. Conclusions
- (1)
The experimental results demonstrated that the mobile device developed for identifying and grasping dead broilers proved capable of fulfilling the task of removing dead broilers. It achieved a success rate of over 77%, with an average success rate of 81.3%. However, the success rate was lowest when grasping parts of the broilers such as the neck, feet, or other areas with small contact surfaces. Even though the presence of the mobile device itself exerted a certain influence on the success rate, this aspect will be the focus of future improvements. Additionally, the success rate of grasping deceased broilers decreased in densely populated areas, which can be attributed to the device’s limited ability to collect information on dead broilers. Nevertheless, the mobile device could disperse the broilers during movement, capture the necessary information, and complete the grasping task.
- (2)
This study proposes an enhanced deep learning-based approach for identifying broilers. The YOLOv6 algorithm, with its superior comprehensive performance, was selected as the basic network and underwent in-depth optimization. Specifically, a YOLOv6 network structure based on the SE attention mechanism and ASPP was proposed to address the existing issues found in broiler houses. The experimental outcomes indicated that the recognition accuracy of the improved algorithm model reached 86.1%.
- (3)
This study designed a mechanical arm for positioning and grasping dead broilers. A model joint simulation of the manipulator was conducted, and the motion trajectory was planned. The experimental results verified that the manipulator model passed the test, the transmission was stable, and the trajectory met the requirements, thereby providing the essential conditions for achieving stable grasping and attaining the design objective.
This study focused on the automatic identification and removal of dead broilers in large-scale flat-breeding yellow-feather broiler farms, aiming to develop a solution that combines vision technology and robotic arm control technology. In order to solve the challenge of dead broiler identification in complex environments, this study proposed a dead broiler detection algorithm with high accuracy, high speed, and easy portability. Compared with traditional machine learning methods, the algorithm achieved significant improvements in accuracy and real-time performance, ensuring that the speed requirements of the dead broiler cleaning process can be met.
In addition, this study independently developed a vision-based mobile device for dead broiler collection that successfully achieved the expected design goals and was capable of efficiently and rapidly identifying and disposing of dead broilers in large-scale free-range broiler farms. The device shows a modularized design, which not only facilitates future function expansion, maintenance, and system upgrades, but also improves the overall flexibility.
Despite these results, there are some limitations of this study, as follows:
- (1)
Limitations of applicability—The current study was tested and optimized mainly with respect to yellow-feathered broilers. Given the wide variety of broiler breeds available in the market, further verification of the applicability of the device for other breeds is required. If the recognition effect is found to be poor, a breed-specific image database needs to be established as a benchmark for recognition.
- (2)
Efficiency and energy-saving considerations—When there are multiple dead broilers in the coop at the same time, although the device is able to effectively detect and remove them, further research is needed into how to optimize path planning for a more efficient operation from the point of view of improving efficiency and energy use.
Future work will focus on improvements and refinements in both of these areas, in order to further increase the usefulness and adaptability of the system.