1. Introduction
Small emergency rescue vessels play a huge role in offshore life rescues [
1,
2]. However, the existing small emergency rescue vessels generally have the problem of poor seakeeping, so it is urgent to develop a type of life rescue equipment that can operate in rough sea conditions. A suspended and articulated cabin catamaran rescue vessel with an added suspension system between the main cabin and the two monohulls to buffer and absorb the partial motion impact of the two monohulls is proposed to improve the seakeeping ability of the main hull and enhance the existing emergency life rescue ability at sea. In this research, SimMechanics is used to establish the dynamics model of a catamaran rescue vessel with a suspended and articulated cabin, and the water test is used to verify the correctness of the dynamics model. Through the iterative simulation of the model, the selection method of the key parameters of the suspension system is discussed. Finally, the effect of the suspended system and the articulated system on the motion reduction effect under different sea conditions is discussed by comparing the standard criterion of seakeeping.
In the research field of small-sized emergency rescue boats, Europe and the USA began early and have invented many types of developed rescue ships. For example, the 47-foot Motor Lifeboat, a lifeboat manufactured by the TEXTRON Company and recognized as the standard lifeboat of the United States Coast Guard, has been widely equipped across the world [
3]. At present, China has introduced the well-known foreign rescue ships 20 ARUN and TYNE-class fast rescue boats called the “Huaying” series to the Royal National Lifeboat Institution of Britain [
4]. However, China has put more effort into the optimization of hull structures and research on professional rescue equipment. The Shenzhen HiSiBi boat technology development Co., Ltd., has been working together with the Dalian Maritime University, Harbin Institute of Technology, and other academic institutions in the field of design and construction technology for self-righting boats since 2003. After going through the stages of design research, boat construction testing, and performance evaluation, the project was finally recognized by expert technical appraisal in October 2007 [
5]. However, the common problem of the poor seakeeping capability of small rescue boats has never been solved.
In the field of ship and ocean engineering, the following three methods are generally adopted to improve the seakeeping performance of marine equipment: installing bionic fins, creating moving mass, or building multi-body structures. (1) A bionic fin is installed to increase the oscillation damping of marine equipment to improve the anti-rolling moment. Bilge keels, fin stabilizers, and rudder stabilizers are the widely accepted devices in this category. Bilge keels are simple [
6]. Fin stabilizers and rudder stabilizers are both categorized as active damping devices, and fin stabilizers are the best active stabilizers at present. They can keep the rolling amplitude within 3° in any sea condition. The world’s first fin stabilizer was designed in 1923 by Dr. Motora from Mitsubishi Heavy Industries. Due to their complex structure and relatively high costs, fin stabilizers are generally applied to large ships and warcraft [
7]. Since a yaw moment and a roll moment are generated when the rudder is operating, it is certainly a logical idea to exploit this effect for roll reduction, that is to say, controlling the course and reducing the roll at the same time. Rudder stabilizers were first proposed in 1972 and were successfully used on a merchant ship [
8]. Because rudder stabilizers require large amounts of power and large rudder speeds, the steering gears of civil ships must be modified before the installation of these gears. In addition, the rudder stabilizer controller is highly sensitive to ship parameters because slight changes in the ship structure, ship loading, ship speed, and steering gear parameters will reduce the anti-rolling effect and even make the anti-rolling control fail [
9]. (2) The second method involves shifting a certain quantity of mass to generate an anti-rolling moment. Tank stabilizers, weight stabilizers, and gyro-stabilizers all adopt this principle. A tank stabilizer is one kind of special water tank installed in a hull. When a ship is rolling, the water in the tank can flow from one side to the other side, thus creating a stable moment to resist rolling. A U-type water tank and a flume tank are among the most commonly used water tanks, and they are categorized as passive anti-rolling water tanks. It is necessary to adjust the natural frequency of oscillation in the designed water tank to be equal to the natural frequency of ship roll to achieve the so-called “double resonance anti-rolling principle”. In the case of resonance, the direction of the stabilizing torque caused by the weight of water in the water tank is exactly opposite to the direction of the wave rolling torque to reduce the rolling in the resonance region [
10]. The active tank stabilizers are equipped with a throttle valve in the water tank channel, and by adopting different control theories, people can adjust the valve’s opening and closing degree so that the tank stabilizers can work effectively in a wider frequency range than passive water tanks can [
11]. Changing the mass of the liquid into that of a solid is the principle of the weight stabilizer, and the mass block can also move up and down with a response speed that is much faster than that of the liquid [
12]. A gyro-stabilizer utilizes the rotation force (rotation moment) of the gyro in the opposite direction to the rolling of the ship, thus inhibiting the rolling [
13]. In recent years, gyro-stabilizers have had relatively mature development, and their anti-rolling effect is generally 33–47%. Because gyro-stabilizers are convenient to install and have low noise and no outboard parts, they are widely applied in small yachts [
14]. Globally, the major manufacturers of gyro-stabilizers are Seakeeper from the United States, Halcyon and SEA GYRO from Australia, Mitsubishi Heavy Industries from Japan, and Shanghai YuYi Marine Equipment Co. Ltd. and Shanghai JiWu Technology Co. Ltd. from China are the main manufacturers. (3) The third method involves utilizing a multi-body structure to isolate wave disturbances. This method has been widely studied in recent years. As a result, many theories and innovative designs have been put forward. The general structure of traditional ships is mostly a single rigid body or demihulls fixed together, but a ship adopting this design method is composed of multiple parts, which provide multiple degrees of freedom for the structure [
15]. This type of ship is usually composed of the main cabin, the connecting mechanism, and the lower demihulls. The connecting mechanism has the flexibility to stretch, expand, and rotate so that it can isolate the movement between the main cabin and the lower demihulls. The connecting mechanism is generally composed of spring and damper suspension components, a hydraulic cylinder, or other actuators. In summary, each of these three methods for improving the seakeeping performance of ships has its own advantages and disadvantages. The first two methods have been relatively developed, and now the main focus is on device optimization and advanced control algorithms. The third method is still under study, and experts are mainly focusing on the prototype experiment and model validation.
In 1987, Japan’s Mitsubishi Heavy Industries built a catamaran, the HSCC (Hi-Stable Cabin Craft), with automatic stabilizing hydraulic actuators. The computer on board collected the cabin motion signals through the sensors and controlled the hydraulic cylinder promptly to keep the cabin stable. The sea test results showed that the cabin motion amplitude was only one-third of that of the lower Demihulls [
16]. In 1990, a full-size catamaran, namely the HSCC Voyager, with a total length of 26.5 m and a capacity of 200 passengers, was built and tested at sea. The relative surge, sway, heave, and yaw motions between the cabin and the demihulls were restrained by a gimbal device. The pitch and roll motions of the cabin were counteracted by several hydraulic cylinders driven by a control system. About 75% of the roll and pitch of the cabin was reduced compared with that of the demihulls [
17]. In both the HSCC and the HSCC Voyager, Mitsubishi Heavy Industries’ design idea was limited by the addition of a large and complete mechanical suspension system into a limited hull space. Its safety, stability, and economy limit further development of this solution. In 2007, Proteus, the first product of Marine Advanced Research in the United States, took its maiden voyage in San Francisco Bay. Two flexible pontoons were connected by a large front arch, and the special wave adaptive module effectively reduced the ship’s oscillation caused by waves, similar to a giant spider walking on water [
18]. Later, the institute launched 12-foot and 33-foot verification ships as technology demonstrators and cooperated with Virginia Tech and The University of Iowa to conduct in-depth research on a multi-body dynamics model and a hydrodynamic model [
19]. Instead of a complex mechanical system to isolate the movement between the main hull and the demihulls, Proteus, and subsequent generations used four passive suspensions to achieve this goal. Although this design was simple and effective, it had resonance phenomena under certain sea states, which need further improvement by the designer. Virginia Tech’s multi-body dynamics study of this design adopted more automotive field methods [
20]. Based on their works, this study proposes a four-degree-of-freedom multi-body dynamics model and discusses it based on the analysis methods in the field of marine engineering. David Hall, an electrical engineer, tested a multihull catamaran in 2012. The ship was equipped with real-time electronic pneumatics, which consisted of state-of-art actuators and air suspensions. The low-level oscillation of the cabin at a high forward speed was observed in a sea trial [
21]. David Hall’s design idea was based on very precise pneumatic components and a reliable real-time control system, furthermore, the load capacity of the design was not clearly stated. Considering the stability of pneumatic components under the condition of large load impact, the design needs to be further studied on the basic components. In 2014, Nauti-Craft Pty Ltd. in Australia developed a passive reactive interlinked hydraulic system that was implemented on a cabin-suspended catamaran. The sea trial of the full-scale ship demonstrated a high level of ride comfort of the suspended cabin [
22]. The design of Nauti-Craft Pty Ltd. had been validated by numerous experiments, and the entire hydraulic system had both active and passive suspension solutions. However, the system still does not solve the problem of the entire suspension taking up too much space. Although these unique design schemes have improved the seakeeping capacity of small ships, they have also added active actuating components or passive damping structures to the connection mechanism, causing the overall mechanism to be relatively complex and to have difficulty fully utilizing its advantages in rough sea conditions. The catamaran with suspended and articulated cabin developed by Prof. Xiong Wei’s team at Dalian Maritime University has been proven to be able to buffer the load caused by wave impact and ensure the smoothness of the rescue platform through prototype test in a wave pool [
23]. Additionally, the rescue vessel did not use complex pneumatic or hydraulic components, the whole suspension system only took up a small part of space.
In view of utilizing a multi-body structure to isolate wave disturbances in marine engineering, most of the research focused on the development of the prototype, however, the investigation of the model and the optimization of key parameters were not clear enough. In this research, a multihull dynamics model is established for a rescue vessel with a suspended and articulated cabin, and water experiments are conducted in a wave tank to verify the rationality and accuracy of the modeling.
4. Study of Key Parameters
Referring to the idea of a vehicle vibration test bench, the motion of the rescue vessel is simulated with the impact of waves using the SimMechanics model, and then the influences of the stiffness coefficient and the damping coefficient of the suspension system in different working conditions are analyzed [
36]. The initial parameters are as follows. The stiffness of the suspension system is 4500 N·m
−1 and the damping ratio is 0.6; that is, the damping coefficient of a single suspension system is 294 Ns·m
−1. During voyages and operations at sea, vessels usually encounter beam waves, head waves, bow waves, and large heave motion [
37], among which bow waves can be regarded as the combination of head waves and beam waves. Hence, the SimMechanics model is used to simulate the rescue vessel during bow waves and large heave motion, and the dynamic characteristics of the suspension system are analyzed. The input frequency of wave impact is 0.8 Hz, and the amplitude refers to the displacements of the experimental data at the pontoon, which are 0.1 m, 0.25 m, and 0.4 m. The input method and the animation are shown in
Figure 11.
The root mean squared value of the vertical acceleration at the mass center of the rescue platform is selected as the evaluation index. For the cases of wave impact in different wave directions, the original stiffness coefficient and the damping coefficient are increased and decreased by 25% and 50% for the system, respectively. By changing the damping coefficient of the suspension system and setting the damping coefficient with the minimum root mean square of the vertical acceleration of the rescue platform as the new damping coefficient, the influence of the stiffness coefficient on the motion of the rescue platform is studied by changing the value of the stiffness coefficient under the condition of ensuring the constant damping ratio.
4.1. Simulation with Large Heave Motion
The corresponding stiffness value and the damping value for the simulations are listed in
Table 2, and the acceleration root mean squared value at the mass center of the rescue platform is shown in
Figure 12. From the simulation results, with the different amplitudes of the wave impact, the influence of the damping change on the response of the rescue platform is consistent, and damping coefficients that are too small and too large are unfavorable to motion mitigation. When the damping value is 221 Ns·m
−1, the root mean square value of the acceleration at the mass center of the rescue platform is the minimum, and the dynamic stroke of the suspension system does not exceed the maximum stroke, so the damping value of 221 Ns·m
−1 is used as the reference value for the following stiffness coefficient study.
When the stiffness coefficient is 4500 N·m
−1 and the damping coefficient is 221 Ns·m
−1, the damping ratio is 0.45. For this study, the damping values are adjusted for each simulation to keep the damping ratios constant using Equation (2) for the damping ratio [
38].
The new stiffness coefficient and damping coefficient are shown in
Table 3, and the simulation results are shown in
Figure 13. When the input wave amplitudes are 0.25 m and 0.4 m, a severe collision with the limit block occurs in the suspension system when the stiffness coefficient is reduced by 50%. It is noteworthy that although reductions in the suspension stiffness show a correlation with the reduced vertical accelerations, they also tend to produce larger displacements at the center of mass.
4.2. Simulation with Bow Waves
According to the simulation method of large heave motion, three new simulations are conducted and plotted against the baseline configuration described in the previous section. The simulation results are shown in
Figure 14. A larger damping coefficient is more helpful to buffer and absorb vertical movement under bow wave conditions, but with the wave amplitude of 0.4 m, the dynamic stroke of the suspension system exceeds the limit position. This indicates that the reference stiffness coefficient is not enough with the input of the large amplitude value, and the ideal working effect cannot be achieved by changing only the damping coefficient. Therefore, the new reference damping coefficient is selected by increasing the damping by 50%, and only the simulation of increasing the reference stiffness is carried out. The increase gradient of the stiffness is still five gradients, with each gradient increasing by 25%.
The new parameters are listed in
Table 4, and the simulation results are shown in
Figure 15. Increasing the stiffness effectively reduces the dynamic stroke amplitude of the suspension system. From the simulation results of the amplitude, the smaller the stiffness, the better the effect of buffering and absorbing the vertical movement, but from the perspective of the dynamic stroke amplitude, the impact condition with bow waves has higher requirements for the suspension system, which causes a greater dynamic stroke for the suspension system.
4.3. Conclusions from the Study of Key Parameters
The simulation results show that the stiffness coefficients are 3375 N·m−1 and 9000 N·m−1, and the damping coefficients are 190 Ns·m−1 and 622 Ns·m−1. From the overall trend, the working condition with a large heave motion has little effect on the safety of the suspension system, and the stiffness coefficient and the damping coefficient are smaller, which is more helpful for the effect of buffering and absorbing vertical movement. However, under the working condition of bow waves, this causes a larger amplitude of the suspension system’s dynamic stroke, so it requires a larger stiffness and damping coefficient of the suspension system to support the rescue platform and buffer the vertical movement. Specifically, under the condition of bow waves, it is necessary to increase 100% of the reference stiffness coefficient to ensure that the limited block is not touched with the impact of the large amplitude. When selecting the parameters of the actual suspension system in the prototype vessel, it is necessary to refer to this ultimate working condition for the calibration of the parameters.
To summarize, in contrast to the suspension system parameter selection of the automobile, the suspension system parameters of the rescue vessel require the selection of a larger stiffness and damping coefficient based on the reference selection due to the actual working conditions, and the stiffness and damping coefficient determined by the traditional automobile suspension parameter selection method is not enough for the rescue vessel.
6. Conclusions
The multi-body dynamic model of the rescue vessel is established based on Matlab/SimMechanics, and the correctness of the model is verified by the experiment with the prototype. The mean absolute error of the heave motion of the multi-body dynamic model is 0.01 m, and the mean absolute error of the roll and pitch motion is less than 1.82°. The model is correct and reliable, and the dynamic model of the rescue vessel can be used to predict the motion response.
The influence of the suspension system parameters on the acceleration response of the rescue platform under typical working conditions is analyzed, which provides a reference for the parameter selection of the suspension system.
The addition of the suspension system can show a good buffering and motion reduction effect under various working conditions. The most obvious effect is the reduction of the vertical acceleration at the rescue platform. The larger the amplitude of the wave impact, the more obvious the effect. In addition, the seakeeping criteria values at the rescue platform are reduced. However, the addition of the articulated system reduces the angle of roll and the amplitude of vertical motion at the rescue platform with bow waves. Therefore, the addition of the suspension system and the articulated system brings effective improvement to the seakeeping performance of the rescue vessel.
In the future, multivariate nonlinear regression (MNLR) combined with the multiobjective particle swarm optimization (MOPSO) method will be used to optimize the parameters of the suspension system [
41], and comprehensive evaluation indicators will be used to measure the seakeeping performance of the rescue vessel [
42]. In addition, the hydrodynamic problem between the flexible pontoons and the wave is also worth studying. The flexible pontoons have the function of suspension and vibration isolation similar to the tires of an automobile. In the future, the simplified panel method (sPM) method can be used to predict the motion response of the pontoons quickly [
43].