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Article

Study on CO2-Enhanced Oil Recovery and Storage in Near-Depleted Edge–Bottom Water Reservoirs

1
Key Laboratory of Unconventional Oil & Gas Development (China University of Petroleum (East China)), Ministry of Education, Qingdao 266580, China
2
School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266580, China
3
Research Institute of Exploration and Development, Shengli Oilfield Company, SINOPEC, Dongying 257000, China
4
Physical Science and Engineering (PSE) Division, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
*
Author to whom correspondence should be addressed.
J. Mar. Sci. Eng. 2024, 12(11), 2065; https://doi.org/10.3390/jmse12112065
Submission received: 26 September 2024 / Revised: 28 October 2024 / Accepted: 29 October 2024 / Published: 14 November 2024
(This article belongs to the Special Issue Research on Offshore Oil and Gas Numerical Simulation)

Abstract

:
The geological storage of carbon dioxide (CO2) is a crucial technology for mitigating global temperature rise. Near-depleted edge–bottom water reservoirs are attractive targets for CO2 storage, as they can not only enhance oil recovery (EOR) but also provide important potential candidates for geological storage. This study investigated CO2-enhanced oil recovery and storage for a typical near-depleted edge–bottom water reservoir that had been developed for a long time with a recovery factor of 51.93%. To improve the oil recovery and CO2 storage, new production scenarios were explored. At the near-depleted stage, by comparing the four different scenarios of water injection, gas injection, water-alternating-gas injection, and bi-directional injection, the highest additional recovery of 3.62% was achieved via the bi-directional injection scenario. Increasing the injection pressure led to a higher gas–oil ratio and liquid production rate. After shifting from the near-depleted to the depleted stage, the most effective approach to improving CO2 storage capacity was to increase reservoir pressure. At 1.4 times the initial reservoir pressure, the maximum storage capacity was 6.52 × 108 m3. However, excessive pressure boosting posed potential storage and leakage risks. Therefore, lower injection rates and longer intermittent injections were expected to achieve a larger amount of long-term CO2 storage. Through the numerical simulation study, a gas injection rate of 80,000 m3/day and a schedule of 4–6 years injection with 1 year shut-in were shown to be effective for the case considered. During 31 years of CO2 injection, the percentage of dissolved CO2 increased from 5.46% to 6.23% during the near-depleted period, and to 7.76% during the depleted period. This study acts as a guide for the CO2 geological storage of typical near-depleted edge–bottom water reservoirs.

1. Introduction

Greenhouse gas emissions are expected to increase due to the use of fossil energy sources [1]. This will result in an increase in global temperatures and a series of environmental degradation issues [2]. The Paris Agreement seeks to keep the rise in global temperatures well below 2 °C compared to pre-industrial levels [3]. This is the reason why an increasing number of countries and regions have adopted carbon neutral targets, emphasizing the significance of emission reduction technologies [4,5]. Carbon capture, utilization and storage (CCUS) technologies are a means to control emissions of CO2 [6,7]. The geological utilization and storage of CO2 is an important part of CCUS technologies, with many potential injection sites including depleted oil and gas reservoirs [8,9,10,11,12,13], saline aquifers [14,15,16], marine sediments [17,18] and unmineable coal seams [19]. CO2-enhanced oil recovery (CO2-EOR), one of the fundamental technologies of CCUS, is playing an increasingly active role in sequestering captured CO2 in depleted oilfields among early adopters [20,21].
CO2-EOR was first attempted in 1972 in large scale at the SACROC unit of the Kelly-Snyder field [22]. For the operational CCS projects, the total CO2 capture capacity of CCS facilities is 361 Mtpa in 2023 [23]. Similarly to other EOR methods, CO2 flooding played a significant role in promoting the oil recovery. One key factor driving its adoption was the potential to mitigate climate change [24]. Recently, there has been a growing amount of research focusing on more complex CO2-EOR problems, such as water and CO2 injection rates, water-alternating-gas (WAG) ratios, permeability anisotropy, and the impact of different simulation unit sizes [25,26]. Adopting technologies such as WAG makes it possible to optimize oil recovery, injection costs, and the amount of CO2 in permanent storage. Karimaie et al. [27] conducted a simulation study using a realistic model of a North Sea reservoir to evaluate the performance of CO2 flooding in terms of oil recovery compared to the water injection. They explored various CO2 injection strategies to identify superior options for water injection. The strategies examined included pure CO2 injection, water flooding followed by CO2 injection, CO2 water-alternating-gas (WAG) injection, and CO2 simultaneous water and gas (SWAG) injection. The simulation results indicated that the enhanced recovery via CO2 injection ranged from 3% to 8%, with SWAG flooding (water above gas) showing promising results. Wei et al. [28] employed a combination of experimentation and numerical simulation to assess the performance of WAG and SAG (surfactant-alternating gas) flooding in low-permeability reservoirs. The results showed that the gas phase could reduce gas–oil interfacial tension in the WAG process, contributing to oil displacement from smaller pores. Additionally, the surfactant in the SAG process could also enhance oil displacement efficiency in larger pores due to the generation of foams. Li et al. [29] conducted microfluidic experiments at the pore scale to simulate and investigate the mixing and flow behavior of oil and CO2 in porous media with dead-end pores. The modeling results indicated that diffusion played a crucial role in oil–CO2 mixing, particularly in deep dead-end pores. Without diffusion, over 70% of oil components would remain in their original location during CO2 flooding. Wang et al. [30] investigated the impact of permeability autocorrelation length, global heterogeneity (Dykstra–Parsons coefficient), and permeability anisotropy on cumulative oil recovery and the CO2 retention fraction. The simulation results showed that as the permeability autocorrelation length increased, both cumulative oil recovery and CO2 storage efficiency decreased. This is due to the accelerated migration of CO2 along high permeability zones (i.e., gas channeling). Haro et al. [31] performed compositional numerical simulations to identify optimal injection sites in the reservoir and to optimize injection strategies. With respect to CCS, the simulation results for continuous gas injection (CGI), WAG, and thermally assisted water-alternating-gas (TWAG) indicated that the CO2 stored represented approximately 28.77%, 14.49%, and 13.24% of CO2 emissions related to the oil produced due to the implementation of the EOR project, respectively. Ampomah et al. [32] introduced an optimization methodology for CO2-enhanced oil recovery in partially depleted reservoirs. They developed a field-scale compositional reservoir flow model to assess the performance history of CO2 flooding and optimize oil production and CO2 storage in the Farnsworth field unit (FWU) in Ochiltree County, Texas. The reservoir modeling approach employed demonstrated an improved method for optimizing oil production and CO2 storage within partially depleted oil reservoirs. Imanovs et al. [33] studied a depleted sandstone reservoir in the Norwegian Continental Shelf (NCS) and considered an innovative development scenario involving two phases: CO2 storage followed by CO2-EOR. They evaluated the effect of different injection methods on oil recovery and CO2 storage potential and found that the cyclic seawater–gas injection (SWGI) approach was the most effective solution for enhanced oil recovery. EOR technology has been applied to 47 strong edge-water and bottom-water drive oil reservoirs globally [34]. Gas injection for EOR in strong bottom-water drive oil reservoirs is mostly implemented along the structural dip of the reservoirs and from the top, resulting in the formation of a gas cap and promoting the stable advancement of the oil–gas interface. This can effectively inhibit the coning of bottom water and greatly enhance oil recovery. CO2-EOR technology has a significant recovery enhancing effect in strong edge–bottom water reservoirs such as the Timbalier Bay Reservoir, Timbalier Bay Oilfield, and Timbalier Bay S-2B (Ra) SU reservoir [34]. The CO2-EOR approach for depleted reservoirs needs to be determined on a case-by-case basis to arrive at the most effective method.
Depleted oil and gas reservoirs are the main sites for the geological storage of CO2 due to their extensively studied and characterized geological structure and physical properties. Although the amount of CO2 storage still needs to be evaluated, there is a documented production history and proven hydrocarbon retention. Utilizing existing facilities can save development costs and time [35]. Agartan et al. [36] conducted a high-level quantitative assessment of the CO2 volume that can be stored in depleted oil and gas fields in the federal offshore regions of the Gulf of Mexico (GOM). Their studies showed that the CO2 storage capacity in all 3514 depleted fields was 4748 MMtons and the CO2 storage capacity in all 1295 depleted and active fields (13,289 reservoirs) in the GOM was calculated to be 21.57 billion tons. Orlic et al. [37] compared the geomechanical impact of large-scale CO2 sequestration in depleted gas fields in the Netherlands with the impact of CO2 sequestration in saline aquifers. They found that the injection and storage of CO2 in saline aquifers always cause pressure build-up that exceeds the virgin hydrostatic pressure, with the largest reservoir pressures and injection-induced geomechanical effects expected in the final phase of injection. Seal quality and continuity are usually more difficult to demonstrate for aquifer storage sites than depleted gas reservoirs that have held hydrocarbons for millions of years. Mo et al. [38] modeled long-term CO2 storage in a shallow saline aquifer using a commercial black-oil reservoir simulator and studied the impact of various reservoir parameters, including average permeability, the vertical-to-horizontal permeability ratio (kv/kh), relative permeability, and capillary pressure. They observed that a low kv/kh ratio is most important for the storage of CO2 as a residual gas. Li et al. [39] investigated the efficiency of different injection strategies on simultaneous CO2 EOR and storage in ultra-low permeability (<1 milli-Darcy) core samples from the Yanchang Formation in the Ordos Basin, China. They found that water-alternating-gas injection was superior to continuous gas injection in achieving high oil recovery and CO2 storage. However, cyclic CO2 injection provided the most efficient strategy for enhanced oil recovery in the tight rocks studied, with a comparatively higher gas storage capacity than the other injection strategies. Saffou et al. [40] provided a guideline for conducting a geomechanical analysis of depleted fields for safe CO2 sequestration. The results from their geomechanical model constructed for a depth of 2570 m indicated that the magnitude of the principal vertical, minimum, and maximum horizontal stresses in the field were 57 MPa, 41 MPa and 42–46 MPa, respectively, indicating the presence of a normal faulting regime in the caprock and reservoir. They also found that a sustainable maximum fluid pressure of 25 MPa would not induce fractures in the reservoir during CO2 storage. Sun et al. [41] created a history-matched numerical simulation model using extensive data collected from the Morrow B Sandstone in the Farnsworth unit and forecasted a field response of 20 years of WAG injections. After shutting in all the wells, they allowed the reservoir to evolve for 1000 years to investigate the fate of injected CO2 and assessed the impacts of various trapping mechanisms on oil recovery and CO2 storage efficacy. It is worth noting that the actual storage capacity of depleted reservoirs may vary depending on specific site characteristics such as formation porosity and permeability and the presence of sealing formations [42]. Therefore, an analysis of the actual reservoir is required to assess its amount of storage.
There have been many studies on CO2 utilization and storage in near-depleted or depleted reservoirs, and there are many parameters that need to be optimized. The optimization of the parameters and production dynamics of a typical near-depleted edge–bottom water reservoir was preferred. As shown in Figure 1, the production and injection regimes shifted from the near-depleted stage to the depleted stage. In this study, the mode of oil displacement to be adopted to further enhance recovery was first identified. Then, a sensitivity analysis was carried out on the enhancement effect of the preferred injection mode. With the objective of improving oil production, several injection and production parameters were tested, including the injection pressure, the injection rate, and the fluid production rate. Finally, the CO2 storage in the depleted reservoir was analyzed, for which the effects of the injection pressure, the injection rate, and intermittent gas injection were carried out.

2. Overview of the Reservoir

A typical edge–bottom water reservoir is located in the Yellow River Delta, a rectangular closed-fault block shaded by faults, with an oil-bearing area of 0.98 km2, an average oil thickness of 30.5 m. History production data were adopted for the 35 years of production.

2.1. Structural Characteristics

This structure has been studied using 3D seismic data and combined with formation subdivision data. The reservoir is surrounded by sub-east–west and sub-north–south partitions and is internally complicated by small faults. The structure is high in the south and low in the north, high in the east and low in the west, and the stratigraphy is mainly south-dipping. Four faults have developed within the block. The microstructures in the block are primarily of tectonic origin, and the positive microstructures are mainly small fault-nose structures distributed along the faults, with a certain degree of succession from top to bottom.

2.2. Reservoir Condition

2.2.1. Reservoir Characteristics

  • Sedimentary microphases and lithology
The type of sedimentary microphases in this fault block are mainly the sediment of divergent channels, estuarine sand dams, and matted sands on the subphase of the delta front. The reservoir comprises massive sandstone, mud colluvium, and loose colluvium. The primary lithology is chalky sandstone.
2.
Reservoir characteristics
The reservoir porosity ranges from 8 to 49%, and the permeability ranges from 717 to 2154 mD.
3.
Distribution characteristics of interbedded layers
For the sandy mudstone stratigraphic section, according to the lithological characteristics, the septal interlayer can be divided into three types: muddy interlayer, calcareous interlayer, and muddy conglomerate interlayer. The development of this fault block is dominated by parallel layers that are parallel to the stratigraphy. Table 1 shows the classification of this septal interlayer.

2.2.2. Fluid Properties

The crude oil has good physical properties. The surface crude oil viscosity is 209.5 mPa·s and the density is 0.9206 g/cm3.

2.2.3. Temperature and Pressure

The initial formation pressure is 14.67 MPa, the saturation pressure is 14.1 MPa, and the formation–saturation pressure difference is 0.56 MPa. The reservoir is highly saturated, and the formation temperature is around 55 °C.

3. Model Description

3.1. Mathematical Model

The simulation was performed through the CMG-GEM simulator, which is widely used for CO2 storage and enhanced recovery studies [43]. The mathematical description of the fluid flow was based on the principle of mass conservation, which is used as a basis in the EOS compositional simulator of the CMG. The simulation consisted of a cumulative term, a convective term, and a sink/source term, represented by the following continuity equation [44]:
φ ρ w S w t = ρ w v w + q w
φ y i ρ g S g + x i ρ o S o t = y i ρ g v g + x i ρ o v o + q i
where φ is the porosity; ρ is the density of each phase; the subscripts w, g, and o stand for the water phase, gas phase, and oil phase, respectively. S is the saturation of each phase; v is the Darcy’s flow velocity of each phase. x i and y i are the mole fraction of component i in the oil phase and gas phase. q i is the injection or production of component i .
The porosity of the model is considered as a function of the compressibility and pressure:
φ = φ 0 [ 1 + C R p p o ]
where φ 0 is the reference porosity at reference pressure p o and C R is the rock compressibility factor.
The relationship between permeability and porosity for the simulation was determined by the Carmen–Kozeny equation [45]:
k = k 0 φ φ 0 c 1 φ 0 1 φ 2
where k 0 is the initial permeability; k is the current permeability. c is the fit index, which can be modified according to the experimental data.
The mechanisms of the CO2-EOR and storage considered in the simulations were as follows:
(1)
CO2-EOR
Several components of CO2, CH4, C2H6, C3–4, C5–8, C9–19, C20–40, and C41+ were present in the model. In order to satisfy the thermodynamic equilibrium, calculated by the Peng–Robinson Equation of State (PR-EOS), which is used to model the fluid properties [46],
P = R T v b a v 2 + 2 b v b 2
where P is the pressure; T is the temperature; v is the molar volume. a is used to describe intermolecular attraction; b is used to describe the covolume.
The primary mechanism of CO2-EOR lies in its interfacial tension reduction, oil viscosity reduction, oil swelling, and extraction effect on lighter hydrocarbon components [47,48,49,50,51,52].
(2)
CO2 storage
Generally, four storage mechanisms control the fate and transport of the injected CO2: stratigraphic/structural storage [53], dissolution storage [54], residual storage [55], and mineral storage [55]. As the reservoir is not highly mineralized, there are three main storage mechanisms that can be considered without mineral storage. In the simulation of gas dissolution in formation water, Henry’s law was used with parameters from Li’s model [56]:
H i = H i * × exp V i × P P r e f R T
X i = f i H i
where X i is the mole fraction of component i in the aqueous phase; f i fugacity of component i in the aqueous phase; H i is the Henry’s law constant of component i in the aqueous phase. P r e f is the reference pressure. H i * is Henry’s constant at the reference pressure, obtained from Li’s model [57]. V i is the partial molar volume of component i at infinite dilution.
Residual storage involves trapping CO2 as residual gas in the pores of rocks due to the Jamin effect and differences in the pore–throat structure. This was described in the simulation via the Relative Permeability Hysteresis (RPH). The maximum residual gas saturation was set to be 0.3, which is between the critical gas saturation and one less than the saturation of raw water in the oil and gas system, as well as in the saturation of non-recoverable crude oil. The remaining gaseous or supercritical CO2 takes place in structural storage.

3.2. Numerical Simulation Model

This study developed a numerical simulation model based on a refined geological model. The tectonic information of seismic interpretation was fully unified with the geological data, which truly reflects the geological characteristics of the reservoir. Then, geostatistics and phase-controlled stochastic simulation methods were applied to quantitatively describe the spatial distribution of the reservoir rock’s properties. The 2D grid size for this reservoir after coarsening was 25 × 25 m, the maximum vertical grid size was 2.5 m, and the total grid number was 58 × 42 × 79 = 192,444, which satisfies the requirements of the reservoir simulator. Figure 2 shows the permeability and porosity distribution of the model. Figure 3 shows the distribution of oil at the start and end of the water drive. After the reservoir numerical simulation model was built, history matching was performed. A realistic representation of the production situation was obtained.
The study was conducted in a typical near-depleted edge–bottom reservoir. After five years of depletion production, it began to produce with water drive development. The reservoir had produced 4.02 × 106 m3 of oil and had a water cut over 90%. With the increase in the recovery of the reservoir, water continued to intrude at the edges and the bottom. According to the distribution of water breakthrough wells, the closer the production well was to the original oil–water interface of the reservoir, the shorter the water breakthrough time was. The recovery of the developed geological reserves was approximately 51.93% after water flooding, and the residual oil saturation was low. In summary, this edge–bottom water reservoir was in a late stage of production with a high water cut and was in the near-depleted stage. Therefore, the high water-cut wells in this reservoir have important research value and significance for the utilization and storage of CO2 [58,59]. The numerical simulation of CO2 is required to reflect the distribution characteristics of the oil and water and predict the CO2-EOR and storage characteristics.

4. Results and Discussion

4.1. Analysis of Oil Production in Near-Depleted Edge–Bottom Water Reservoir

CO2 flooding in near-depleted reservoirs is influenced by the conditions of injection and production, and different injection and production parameters have different effects on CO2-EOR. Therefore, a better understanding of different parameters on CO2 flooding is essential. The new CO2-EOR method has been in application after 35 years of production.

4.1.1. Injection Modes

Four different injection modes were designed to investigate further enhanced recovery in the near-depleted edge–bottom water reservoir. These four modes were water injection, gas injection, water-alternating-gas injection, and bi-directional injection with gas at the top and water at the bottom. In the water injection mode, the injection pressure was set to be 16 MPa; in the gas injection mode, all the water injection wells were converted to gas injection; in the water-alternating-gas injection mode, the injection fluid changed every 6 months; and in the bi-directional injection mode, the oil was controlled at the production layer for development by injecting water from the bottom and gas from the top.
The oil production results of four different injection modes implemented after the water drive stage are shown in Figure 4. Each mode’s result is depicted, revealing significant differences in performance. Figure 5 complements this analysis by showcasing the spatial distribution of oil saturation across the reservoir. These findings indicate that persistent water injection in a high water-cut reservoir consistently leads to the lowest oil production levels, achieving only 2.13 × 105 m3 of oil. This underperformance underlines the necessity to transition to a more efficient injection strategy. Upon shifting from water injection to gas injection, the overall recovery surged to 2.35 × 105 m3, demonstrating a marked improvement in extraction efficiency. Notably, during the initial two years of gas injection, this method realized the highest oil production compared to the other three methods assessed. The improved sweeping efficiency during gas flooding contributed significantly to this success. However, it is essential to consider the challenges posed by the inherent differences in density and viscosity between oil and gas. Continuous gas injection often resulted in low volumetric sweeping efficiency, primarily due to the formation of dominant flow channels in the subsurface as CO2 moved through the reservoir. This phenomenon led to a reduction in the extent of swept areas, thus constraining oil recovery potential. The introduction of water-alternating-gas (WAG) and bi-directional injection methods presented a more comprehensive approach. These techniques not only involved gas injection in the reservoir but also incorporated concurrent water injection, yielding recovery of 2.71 × 105 m3 and 2.80 × 105 m3, respectively. The fluctuating pressure dynamics associated with WAG effectively facilitated gas penetration into the pore spaces, while the presence of water reduced the gas phase’s relative permeability, consequently enhancing the overall oil recovery efficiency. Both CO2 injection and the WAG method contributed to upward movement through the reservoir due to gravity. In contrast, the bi-directional injection strategy employed a unique mechanism. Here, gas was injected at the top, forming a gas cap, while water was introduced at the bottom to elevate the oil–water interface. This dual action stabilized the oil layer’s position, resulting in an enhanced recovery. The bi-directional method notably increased oil production by 31.5% over traditional water drive techniques.

4.1.2. Injection Pressure

Based on the study of the injection modes, bi-directional injection was applied well. The injection pressure varied from 1 to 1.3 times the reservoir pressure. Figure 6 shows the variation in oil production and water cut over 10 years of bi-directional injection at different pressures. In the early stages of bi-directional injection, the maximum oil production was achieved at a minimum injection pressure of 14.5 MPa, with a cumulative production of 1.97 × 105 m3 over 1700 days. While higher injection pressures were beneficial to fluid production, for the high water-cut reservoir, the high injection pressures led to increased water production and were not conducive to enhanced recovery. Before the bi-directional injection, the reservoir pressure dropped to 12 MPa and some of the producing wells were shut in. Following an increase in injection pressure, the higher injection pressure enabled the reservoir to recover pressure more rapidly. At a maximum injection pressure of 19 MPa, the shut-in production wells were the first to return to production at 1800 days. Because of the increased number of production wells and the reduced water cut, the large injection pressure maintained maximum oil recovery for 1200 days. However, the water cut returned to a high value as production continued. The conclusion at this point was the same as at the start, i.e., the lower the injection pressure, the more oil produced. The maximum oil production volume over 10 years was 3.28 × 105 m3. Figure 7 shows the final gas–oil ratio for production. It can be seen that the gas–oil ratio was positively correlated with the injection pressure, with the injection pressure increasing from 14.5 MPa to 19 MPa and the gas–oil ratio increasing from 2521 m3/m3 to 4463 m3/m3. The gas–oil ratio decreased the efficiency of CO2 storage and increased gas production resulted in a significant loss in storage capacity. In addition, if the reservoir pressure is increased too much during the recovery stage, CO2 storage during the depleted stage will require greater pressure, thus preventing further storage.

4.1.3. Gas Injection Rate

The gas injection rate is also an important factor in controlling the recovery of CO2. For the reservoir, the gas injection rate was set from 40,000 m3/d to 160,000 m3/d. Figure 8 shows the variation in oil production over 7 years for different injection rates. Figure 9 shows the gas–oil ratio at the final moment. For the first 600 days of bi-directional injection, the difference in oil production between the different injection rates was relatively small. This was due to the fact that early in the injection period, the gas injection decreased the high water saturation of the reservoir, effectively restoring the reservoir conditions and reducing the water cut. As the injection continued for a more extended period, differences began to emerge. The highest oil production was consistently achieved when the gas injection rate was 160,000 m3/d, with the oil production of 2.65 × 105 m3 for 7 years. The minimum oil production was 2.25 × 105 m3 at the lowest injection rate of 40,000 m3/d. For the four injection rates, the enhanced recoveries were 2.91%, 3.23%, 3.31%, and 3.42%, respectively. This indicated that it is possible to enhance recovery in the high water-cut reservoir by increasing the CO2 injection rate. However, increasing the injection rate did not only increase oil production but also gas production. The maximum gas–oil ratio of 3587 m3/m3 was inappropriate for production. It was unacceptable in production and would result in low CO2 utilization. Therefore, the gas injection rate is expected to be within a reasonable range during the near-depleted stage.

4.1.4. Liquid Production Rate

In addition to the role of the injection, the production regime also has an impact on the effect of CO2-EOR. By changing the fluid production rate of the production wells, the impact on the reservoir was assessed. Figure 10 shows the production gas–oil ratio and water cut of different production rates at the end of production. Many factors affected the oil production in the produced liquids. The most significant changes in the water cut and gas–oil ratio increased the liquid production rate in the high water saturation reservoir. The final water cut was even achieved at 97.02%, which was inappropriate. It would be more reasonable to keep the liquid production rate below 540 m3/d.

4.2. Analysis of CO2 Storage in Near-Depleted Edge–Bottom Water Reservoir

After 7 years of bi-directional injection into the near-depleted edge–bottom water reservoir, the oil production rate was at a low level. The crude oil recovery rate in this process increased from 51.93% to 55.55%. However, although the crude oil production rate was increased to some extent by the measures taken, it dropped back to the previous level after 4 years. At the end of 7 years, the oil production rate was further reduced, leaving the reservoir with a daily production rate of only 20 m3/d. Figure 11 shows the distribution of oil and gas at the end of production. There was little residual oil in the reservoir, and gas was mainly stored at the top. It was feasible to shift from the near-depleted stage to the depleted stage by shutting down the production and water injection wells while maintaining the CO2 injection. The net storage volume of the bi-directional injection period, i.e., injected CO2 minus produced CO2, was 0.56 × 108 m3. The amount of storage relied heavily on the structured storage when the injection was at the early stage. Thus, rapid gas injection was conducted at the top with an injection rate of 1.4 × 105 m3/d for 4 years in order to form a gas cap. Also, a lower gas injection rate of 8.0 × 104 m3 at the bottom was kept for 24 years. The injection factors that affected the amount of storage were then analyzed.

4.2.1. Injection Pressure

Different injection pressures of 16 MPa, 17.5 MPa, 19 MPa, and 20.5 MPa were set in the depleted stage. Figure 12 shows the variation in the cumulative CO2 storage and injection rate, and Figure 13 shows the distribution of CO2 after another 24 years of injection at different injection pressures. After increasing the injection pressure, the cumulative storage volume increased significantly, from 3.56 × 108 m3 to 6.52 × 108 m3, with a nearly linear increase. By increasing the injection pressure, the higher pressure would be able to compress the rock and fluid, thus allowing a larger pore volume to store CO2, acting as a direct way to enhance storage. Among the four injection pressures, the pressure of 16 MPa did not sustain injection for 4 years, after which the injection rate remained at a low level. It can be seen in Figure 13a that the gas mainly gathered at the top. With higher injection pressures, the longer injection rate could be maintained. As the amount of storage increased, the distribution of gas gradually expanded from the top to the bottom. Although the injection pressure led to a significant increase in storage, it was not possible to increase the pressure indefinitely in terms of reservoir safety. The maximum injection pressure for this study was set at 1.4 times the initial reservoir pressure, i.e., no more than 20.5 MPa.

4.2.2. Injection Rate

The maximum injection pressure was set at 20.5 MPa and the injection rates for the bottom injection wells were varied to 40,000 m3/d, 80,000 m3/d, 120,000 m3/d, and 160,000 m3/d. Figure 14 shows the variation in cumulative CO2 storage and injection rate, and Figure 15 shows the distribution of CO2 after another 24 years of injection at different injection rates. In the period before the 4 years, a reduction in the injection rate occurred only when the bottom injection rate was 160,000 m3/d. As a result of the rapid injection, the upper pressure limit was reached. After shutting down the injection well at the top in the 4th year, gas injection from the bottom could only remain at a lower rate for a while. According to the cumulative storage curve, the injection rate of 40,000 m3/d was constant and the amount increased linearly to a final storage volume of 5.82 × 108 m3. Since the injection rate did not decrease, the pressure limit was not reached, and further injection was required to reach the storage limit. The injection rate of 80,000 m3/d resulted in the highest storage volume of the four injection rates at 6.93 × 108 m3. After increasing the injection rate to 120,000 m3/d and 160,000 m3/d, the storage volume decreased. The reason was that the rapid injection resulted in the pressure limit being reached quickly and the CO2 not being fully dissolved. At 7183 and 5964 days, respectively, injection rates were below 10,000 m3/d for little cumulative storage for the long term. Taking into account the injection time and storage volume, it is most appropriate to keep the injection rate at 80,000 m3/d during the 24 years of storage. In addition, the distribution of CO2 showed that the difference in CO2 saturation was mainly at the closed fault. The sheltering effect of the several east–west and north–south faults effectively stored the injected CO2.

4.2.3. Intermittent Gas Injection

There may be a break for the injection process and a temporary break may be beneficial to the storage. Therefore, in addition to continuous injection, 6 years injection and 1 year shut-in, 4 years injection and 1 year shut-in, and 2 years injection and 1 year shut-in were considered, respectively. Figure 16 shows the variation in cumulative CO2 storage. As gas was consistently stored during continuous injection, the continuous injection curve was always above the other curves, with a cumulative storage volume of 6.40 × 108 m3. For the different intermittent gas injections, the amount of storage after 24 years was 6.51 × 108 m3, indicating that intermittent gas injection was conducive to CO2 storage. Intermittent gas injection could help to manage the pressure inside the reservoir. By injecting gas intermittently, it could maintain a safe pressure range and prevent the reservoir from becoming over-pressurized. Also, the properties of the reservoir may have varied in different areas, which affected the flow of CO2. The intermittent gas injection was used to overcome these heterogeneities and ensure that the CO2 was distributed evenly throughout the reservoir. However, the cumulative volume of storage dropped slightly after a long time shut-in, damaging the storage efficiency. A reasonable timing of intermittent gas injection is effective.
Figure 17 shows the amount of different mechanisms in the storage process. The main storage mechanism of injected CO2 is structural storage, which accounts for more than 80% of the full period. During the 7 years of CO2-EOR, the amount of structural storage of CO2 was 3.76 × 109 mol and the amount of dissolved storage was 2.68 × 108 mol, while the amount of residual storage was only 3.14 × 107 mol. According to the percentage of various storage mechanisms, during the production process, the injected CO2 was more likely to be recovered directly in the supercritical and dissolved states. The percentage of supercritical CO2 decreased from a minimum of 94.49% to 81.74%, whereas the percentage of dissolved CO2 increased from 5.46% to 6.23%. Also, the percentage of trapped CO2 increased; the highest percentage was able to reach 9.32%. With the further reduction in reservoir capacity, the CO2 structural storage further rebounded to 92.81% after 7 years. When the CO2 storage process continued for up to 24 years, the structural storage of CO2 was 2.46 × 1010 mol, the dissolved storage was 2.08 × 109 mol, and the residual storage was still only 1.47 × 108 mol. However, it is interesting to note that a large amount of supercritical CO2 was converted in the reservoir under prolonged physical and chemical effects. The percentage of trapped CO2 increased from 0.29% to 0.55% and the percentage of the dissolved amount increased from 6.74% to 7.76%, while the percentage of structural storage decreased from 92.97% to 91.69%. According to the trend of the curve, more free CO2 will exist in a more stable state after a longer period of evolution.

5. Conclusions

This study utilized numerical simulation to examine CO2 enhanced recovery and storage in near-depleted edge–bottom water reservoirs. The CO2-EOR process considered the injection mode, pressure, rate, and fluid recovery. Gas flooding enhanced sweeping efficiency during high water-cut periods. Among the four injection modes, bi-directional injection achieved the highest recovery rate of 3.62%. However, higher injection pressures increased water cut, hindering oil recovery. While increased gas injection rates improved reservoir conditions, they reduced water phase permeability, leading to more oil (2.65 × 105 m3) but also a higher production gas–oil ratio. Thus, both the injection rate and pressure must be carefully controlled. The CO2-EOR process must be maintained within an optimal range. In actual reservoir production, as the reservoir shifted from the near-depleted stage to the depleted stage, increased injection pressure was able to significantly increase the storage volume as it compressed the rock and fluid, creating larger pore space. However, the injection pressure should also be kept within the safe range, maintaining 1.4 times the initial reservoir pressure for a storage volume of 6.52 × 108 m3. Furthermore, with large injection rates, the reservoir quickly reached the upper pressure limit, shutting down the injection well before it was sufficiently dissolved, resulting in a low storage volume. Slow injection rates, on the other hand, took a long time to inject. In addition, intermittent injection contributed to a higher storage volume. Due to its better reservoir pressure management, a regime of 4–6 years of injection and 1 year shut-in provided a higher storage volume of 6.51 × 108 m3. The percentage of dissolved CO2 increased from 5.46% to 6.23% throughout the CO2-EOR process, then increased to 7.76% at the end of storage. The total amount of residual storage of CO2 was consistently low. With time, the percentage of supercritical CO2 has been decreasing as more and more dissolved CO2 acts as a long-term sequestration.

Author Contributions

J.X.: conceptualization, methodology, modeling and simulation, writing—review and editing. H.W.: modeling and simulation, data curation, formal analysis, writing—original draft. Y.W.: project administration, supervision. S.L.: formal analysis, investigation. B.Y.: project administration. All authors have read and agreed to the published version of the manuscript.

Funding

This work was financially supported by the National Natural Science Foundation of China (52174052 and 52374065).

Institutional Review Board Statement

Not applicable.

Data Availability Statement

Data are contained within the article.

Acknowledgments

The authors would like to thank the editors and anonymous reviewers for their careful work and thoughtful suggestions that have helped improve this paper substantially.

Conflicts of Interest

Author Yizhi Wu was employed by the company Sinopec. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Abbreviations

The following abbreviations are used in this manuscript:
CO2Carbon dioxide
EOREnhance oil recovery
CCUSCarbon capture, utilization, and storage
CO2 EORCO2-enhanced oil recovery
CCSCO2 capture and storage
WAGWater-alternating-gas
SWAGSimultaneous water and gas
SAGSurfactant-alternating-gas
FWUFarnsworth field unit
NCSNorwegian Continental Shelf

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Figure 1. Schematic diagram of CO2-EOR and storage in the reservoir.
Figure 1. Schematic diagram of CO2-EOR and storage in the reservoir.
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Figure 2. Distribution of geologic model parameters.
Figure 2. Distribution of geologic model parameters.
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Figure 3. Distribution of oil at the start and end of the water drive.
Figure 3. Distribution of oil at the start and end of the water drive.
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Figure 4. Cumulative oil production volumes of different injection modes under surface condition for 7 years.
Figure 4. Cumulative oil production volumes of different injection modes under surface condition for 7 years.
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Figure 5. Oil saturation of the different injection modes after 7 years.
Figure 5. Oil saturation of the different injection modes after 7 years.
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Figure 6. Cumulative oil production volumes and water cut of different injection pressures for 10 years (— represents oil production volume. --- represents water cut).
Figure 6. Cumulative oil production volumes and water cut of different injection pressures for 10 years (— represents oil production volume. --- represents water cut).
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Figure 7. Gas–oil ratio of different injection pressures after 10 years.
Figure 7. Gas–oil ratio of different injection pressures after 10 years.
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Figure 8. Cumulative oil production volumes of different gas injection rates for 7 years.
Figure 8. Cumulative oil production volumes of different gas injection rates for 7 years.
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Figure 9. Gas–oil ratio of different gas injection rates after 7 years.
Figure 9. Gas–oil ratio of different gas injection rates after 7 years.
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Figure 10. Gas–oil ratio and water cut of different liquid production rates after 7 years.
Figure 10. Gas–oil ratio and water cut of different liquid production rates after 7 years.
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Figure 11. Distribution of oil and gas after bi-directional injection.
Figure 11. Distribution of oil and gas after bi-directional injection.
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Figure 12. Cumulative gas storage volumes and gas injection rates of different injection pressures for another 24 years (— represents gas storage volume; --- represents gas injection rate).
Figure 12. Cumulative gas storage volumes and gas injection rates of different injection pressures for another 24 years (— represents gas storage volume; --- represents gas injection rate).
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Figure 13. Gas saturation of the different injection pressures after another 24 years.
Figure 13. Gas saturation of the different injection pressures after another 24 years.
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Figure 14. Cumulative gas storage volumes and gas injection rates of different injection rates for 24 years (— represents gas storage volume; --- represents gas injection rate).
Figure 14. Cumulative gas storage volumes and gas injection rates of different injection rates for 24 years (— represents gas storage volume; --- represents gas injection rate).
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Figure 15. Gas saturation of the different injection rates after 24 years.
Figure 15. Gas saturation of the different injection rates after 24 years.
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Figure 16. Cumulative gas storage volumes of intermittent gas injection for another 24 years.
Figure 16. Cumulative gas storage volumes of intermittent gas injection for another 24 years.
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Figure 17. Percentage and moles of different storage mechanisms.
Figure 17. Percentage and moles of different storage mechanisms.
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Table 1. The classification of the septal interlayer.
Table 1. The classification of the septal interlayer.
Septal InterlayerCompositionMechanisms of Formation
MuddyMudstones, siltstones, muddy siltstones, shalesSedimentation due to diminished hydrodynamics, with complete sheltering effect.
CalcareousCalcareous siltstones, calcareous mudstones, calcareous shalesRelated to the unevenness of the carbonate formation and dissolution, it is found at the junction of the top and base of the sandstone with the mudstone. With complete sheltering effect.
StratigraphySand, mudPartially sheltered.
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Xu, J.; Wan, H.; Wu, Y.; Liu, S.; Yan, B. Study on CO2-Enhanced Oil Recovery and Storage in Near-Depleted Edge–Bottom Water Reservoirs. J. Mar. Sci. Eng. 2024, 12, 2065. https://doi.org/10.3390/jmse12112065

AMA Style

Xu J, Wan H, Wu Y, Liu S, Yan B. Study on CO2-Enhanced Oil Recovery and Storage in Near-Depleted Edge–Bottom Water Reservoirs. Journal of Marine Science and Engineering. 2024; 12(11):2065. https://doi.org/10.3390/jmse12112065

Chicago/Turabian Style

Xu, Jianchun, Hai Wan, Yizhi Wu, Shuyang Liu, and Bicheng Yan. 2024. "Study on CO2-Enhanced Oil Recovery and Storage in Near-Depleted Edge–Bottom Water Reservoirs" Journal of Marine Science and Engineering 12, no. 11: 2065. https://doi.org/10.3390/jmse12112065

APA Style

Xu, J., Wan, H., Wu, Y., Liu, S., & Yan, B. (2024). Study on CO2-Enhanced Oil Recovery and Storage in Near-Depleted Edge–Bottom Water Reservoirs. Journal of Marine Science and Engineering, 12(11), 2065. https://doi.org/10.3390/jmse12112065

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