1. Introduction
The development of the Canadian oil sands in northern Alberta has become a significant contributor to the Canadian economy. It could also become a significant contributor of oil to the world economy. Bituminous sands in Canada have been assessed to hold approximately 43% of the total global bitumen deposits, which represents approximately 26.9 billion m
3 or about 169.3 billion barrels of crude bitumen [
1]. The locations of these Canadian bitumen deposits are far from both ocean and refinery access. Using current techniques crude bitumen can be refined to approximately 20% by weight of petroleum coke. This is of little value while landlocked but it could be valuable, even though high in sulfur, in “leading edge” environmental applications such as a source of activated carbon to reduce the toxins content in oil sands tailings [
2]. In order to produce and transport bitumen profitably, ocean access for shipment is essential. Possible transportation routes might include: (1) railway to refinery or ocean port; (2) pipeline to railway or refinery or ocean port; or (3) truck to railway or refinery or ocean port.
The nature of these transportation methods, and the frequency and volume of product being transported, increases the risk of accidental spills or pipeline leaks. A review of the scientific literature indicates that there are limited options available to treat diluted bitumen (dilbit) spills. An article published by the Royal Society of Canada in 2010 assessed the environmental and health impacts of Canada’s oil sands industry. This report outlines and summarizes a number of areas of concern regarding the environmental impacts of the oil sands industry, and suggests some of the necessary reclamation and monitoring practices necessary to mitigate these impacts [
3]. A later 2012 publication in the journal, Environmental Science and Technology, discussed a number of shortcomings and oversights in the 2010 assessment [
4]. However, both reports neglect to mention the need for new oil spill treatment technologies, given that bitumen and dilbit, under the correct circumstances, will sink. Conventional technologies, such as dispersants, will be rendered less effective in the event of a major dilbit spill either on site (e.g., land based) or during transport (e.g., entering aquatic systems).
The physical properties and composition of crude bitumen make it a very challenging material to manipulate. Bitumen is a heavy, viscous, semi-solid form of petroleum and is composed of a complex mixture of materials. At 15 °C, the complex viscosity of Athabasca bitumen has been reported to be 1.75 × 10
7 mPa·s [
5]. The dynamic viscosity is reported to range from 1.9 × 10
4 to greater than 7.0 × 10
5 mPa·s at the same temperature [
6], compared to conventional heavy crude, such as heavy fuel oil, HFO 6303, which has a reported viscosity of 2.28 × 10
4 mPa·s under the same conditions [
6]. The same reference [
6] reports the density of Athabasca bitumen as being 1.006 to 1.016 g cm
−1. A 2011 report in the Journal of Chemical and Engineering Data [
5] details “Saturates, Aromatics, Resins and Asphaltenes” (SARA) analyses and Mass Fraction results which have been used to characterize the composition of Athabasca bitumen. These findings are outlined in
Table 1 and notably include an asphaltene component of 18.6% ± 1.86% by weight in the bitumen studied.
Table 1.
Composition analyses of Athabasca bitumen (adapted from Bazyleva
et al. [
5], with permission from © 2011 American Chemical Society).
Table 1.
Composition analyses of Athabasca bitumen (adapted from Bazyleva et al. [5], with permission from © 2011 American Chemical Society).
Elemental Composition | Weight % |
---|
Carbon | 83.2 ± 0.9 |
Hydrogen | 9.7 ± 0.4 |
Nitrogen | 0.4 ± 0.2 |
Sulphur | 5.3 ± 0.2 |
Oxygen | 1.7 ± 0.3 |
SARA Analysis | Weight % |
Saturates | 16.1 ± 2.1 |
Aromatics | 48.5 ± 2.3 |
Resins | 16.8 ± 1.2 |
Asphaltene (C5) | 18.6 ± 1.8 |
A series of publications spanning the years 2010 to 2012 by Murray R. Gray
et al., have tackled the arduous challenge of characterizing the structures of various bitumen fractions [
7,
8,
9]. The most significant component of bitumen, the one that differentiates it from conventional crude oil, is the abundant asphaltene fraction. Asphaltenes are the heaviest fraction of crude bitumen, and consist mostly of polycyclic-aromatic rings complexed with metals including nickel and vanadium.
Asphaltenes are problematic for bitumen processing for a number of reasons, arising mainly by their tendency towards aggregation. Aggregation occurs because of various acid-base interactions, hydrogen bonding and the formation of metal-containing coordination complexes. This aggregation results in the drastically higher viscosity observed for crude bitumen as compared to crude oil. This, in turn, gives rise to the observed difficulties in pumping and processing bitumen. In the case of an ocean or fresh water-based bitumen spill aggregation will more than likely result in the clumping and sinking of the spilled materials. Understanding the aggregation behavior of asphaltenes in bituminous oils is essential to developing methods and materials for spill treatment/recovery.
A recent report from the Federal Government of Canada assesses the spill behavior and fate of two diluted bitumen (dilbit) samples under different weathering conditions. The dilbit products selected were those most frequently transported in Canada. Preliminary laboratory investigations showed that the dilbit products remained buoyant under natural ocean-simulated weathering conditions (0–15 °C) except when mixed with fine to moderately sized sediments [
10]. One gap in this investigation was that only two samples of dilbit (e.g., Cold Lake Blend and Access Western Blend) were tested, and they were not compared to a base sample of crude bitumen. Furthermore, the products were studied only in sea water conditions. It must be remembered that there is also significant risk of spills occurring in fresh or brackish waters.
To extend the initial results to such waters, King
et al., (2014) have investigated dilbit weathering, through meso-scale (e.g., wave tank) studies, under natural conditions. One of the same dilbit products (e.g., Access Western Blend) was shown to weather enough, without interaction with sediments, such that its density exceeded that of fresh and brackish waters [
11,
12]. The authors concluded that this product would initially float on aquatic systems, but that after 6 days of natural attenuation, the product would sink in aquatic systems. A very recent paper by Stevens
et al., offers proof that oil weathering can result in its sinking [
13]. The authors have developed an evaporation/sinking (EVAPOSINK) model that can be used to predict such behavior.
The potential for diluted bitumen products to sink when spilled is problematic from both environmental and industrial perspectives. Sunken oil is more difficult to find and track, and there are no known spill countermeasures to treat submerged dilbit. Preliminary findings have shown dispersants to be ineffective in the treatment of a diluted bitumen spill [
10]. Submerged oil could potentially cause significant and persistent loss of potable water, ecosystems (e.g., rivers and lakes, marine systems,
etc.) and aquatic life. Further investigation into the spill behavior of crude bitumen in aquatic systems is essential for the development of a cheap and effective countermeasure for spill impact mitigation and recovery. There is a definite need to identify a material capable of reducing the bulk density of the bitumen to keep it floating on the aquatic surface for as long as possible. This would prolong the window of opportunity available during the flotation phase to treat the spill by either mechanical means, such as booming or skimming the surface, or through
in situ combustion.
Our preliminary investigations led us to hay, a cheap and abundant material with a large surface area. We felt that it might be a suitable material to adsorb bitumen and act as a flotation device. Attempts were made to modify the surface of the green hay so that it would also act as a natural dispersant. The hay was first immersed and coated with the organic-based surfactant, “Zep”, a limonene-based household degreasing product. This surface modification was unsuccessful; the surfactant did not result in a modification of the surface properties of the hay. When this preliminary treatment failed, charring the hay and/or coating it with calcium oxide were investigated as means of surface modification. It was anticipated that charring the hay surface would render it more hydrophobic by removing surface OH groups and exposing the carbon backbone, while addition of CaO could possibly generate an in situ surfactant, improving the dispersant properties of the system. The results of the investigation are reported herein.
2. Experimental Section
2.1. Chemicals, Oils and Oil Spill Treating Agents
Athabasca bitumen was provided by the Centre for Oil Sands Innovation, Edmonton, Alberta and was used as received. Timothy hay (Phleum pretense) was purchased at Walmart, as supplied by Pestell Pet Products of Ontario, Canada. The composition of the hay is listed as follows: crude protein (min. 7.5%), crude fat (min. 2.0%), crude fibre (max. 35%), moisture (max. 12.0%), and calcium (min. 0.25%–max. 0.60%). “Instant Ocean” Sea Salt is distributed by United Pet Group Inc. of Cincinnati, OH, USA. It was prepared as directed on the packaging. “Zep” Heavy Duty Citrus Degreaser, with the active ingredients, d-limonene and monoethanolamine, was obtained from the Home Depot (Zep Superior Solutions, Atlanta, GA, USA). Reagent grade nitric acid, ACS reagent grade dichloromethane ≥99.5%, PCR reagent grade chloroform ≥99% and reagent grade calcium oxide and potassium bromide were purchased from Sigma-Aldrich Canada (Oakville, ON, Canada) and used as obtained.
2.2. Experimental Design
Simulated bitumen slicks were prepared in 250 mL glass beakers. A measured volume of 100 mL of either deionized water or Instant Ocean solution was added to each beaker. Bitumen slicks were generated by applying a known mass (1.8 g) of crude bitumen to the surface for both fresh water and Instant Ocean (artificially created salt water) samples. Samples were left at room temperature (23 °C) and were stirred for 2–3 min every 12 h. Samples were also periodically photographed to record bitumen aggregation and subsequent sinking of the product over time. At the end of the observation period, samples of the experimental solutions were collected. These were analyzed for trace metals, total petroleum hydrocarbon content and density.
Hay samples were cut into lengths of approximately 1.0 cm, sufficiently short to fit into the experimental beakers. The cut hay (all from a single source) was mixed to randomize its distribution before use, but no other attempts were made to homogenize the hay in the samples and replicate measurements were not performed for the charring process itself. The surface properties of the straw were then altered as follows: (1) the hay was charred to remove hydrogen and oxygen from its surface; and/or (2) the hay was coated with calcium oxide for, potentially, in situ surfactant formation. Addition of bitumen to the CaO-treated hay could possibly result in the deprotonation of the carboxylic acids, which would generate an in situ surfactant.
- (1)
The charred hay was prepared by placing the clippings in a sealed Schlenk flask and then placing the flask under vacuum. A propane torch was carefully applied to the bottom of the flask as it was mixed to endure uniform heating. Heating was performed at 10 min intervals, and the flask allowed to cool between heating cycles. Depending on the experiment, heating was continued for approximately 30 or 60 min total. During the hay charring process, a clean solvent trap was inserted into the Schlenk line and liquid nitrogen was used to condense the evolved gases. The condensate was washed from the trap using acetone, which was subsequently removed by evaporation. Preliminary experiments have been carried out to analyze the condensate for its principle components using gas chromatography coupled with mass spectrometry (GC/MS).
- (2)
Calcium oxide coated hay samples were prepared using the following procedure. A supersaturated solution of calcium carbonate (5 g) was prepared by adding just enough deionized water to make a paste. Then 2.5 g of uncharred hay clippings were mixed and coated with the paste and the mixture was left for 24 h at room temperature. A portion of the original mixture (the CaO-coated, uncharred hay sample) was then transferred to a Schlenk flask and charred under vacuum (see above) to produce the CaO-coated, charred hay samples. Heating was continued until the surface of the hay turned dark brown-black.
Buoyancy and bitumen adsorption of the charred hay samples (30 or 60 min) were evaluated by preparing sample slicks, containing approximately 2.0–2.3 g of bitumen in 100 mL of solution, as outlined above. The slicks were treated by adding 1.0 g of charred hay. Samples were shaken daily, and observed and photographed as outlined in the procedure above. A final set of buoyancy experiments examined the effectiveness of charred straw relative to CaO-coated charred straw. Instant Ocean solution (350 mL) was added to 125 × 65 mm2 glass dishes to which were also added 3 g of bitumen and either 2 g of charred hay or 5 g of CaO-coated charred hay. The bitumen and straw were well mixed and then the dishes were placed on an orbital shaker operating at 65 rpm at room temperature. Once again, samples were observed and photographed periodically as outlined above.
2.3. Sample Analyses
2.3.1. Density
The densities of the deionized water and the Instant Ocean solution were measured by accurately determining the mass and volume of a specified quantity of each solution at room temperature. The density of Athabasca bitumen has been reported to be 1.006 to 1.016 g cm
−1 [
6].
2.3.2. Contact Angle Measurements
The differences in the potential strength of adsorption to the altered hay surfaces were evaluated via contact angle measurements of water droplets on flat surfaces of both the charred and the uncharred hay. Contact angle measurements were performed using a First Ten Angstroms (FTA) 135 Drop Shape Analyzer and FTA-32 Video software (Portsmouth, VA, USA).
2.3.3. Infrared Spectroscopy
Infrared spectra were recorded on a Bruker Vertex 70 Infrared Spectrometer (Bruker Optics Ltd., Milton, ON, Canada), with samples prepared as KBr pellets. Data processing was completed using OPUS 6.0 software (Bruker Optics Ltd., Milton, ON, Canada).
2.3.4. Nuclear Magnetic Resonance (NMR) Spectroscopy
The solid state 13C cross polarization (CP)/magic angle spinning (MAS) NMR spectrum of raw hay was compared to those of two different samples of charred hay, one charred for 30 min and the other charred for 60 min. These NMR experiments were carried out in the NMR-3 Facility of Dalhousie University on a Bruker Avance DSX NMR spectrometer with a 9.4 Tesla magnet (400.24 MHz 1H and 100.64 MHz 13C Larmor frequencies) using a probe head for rotors of 4 mm diameter (Billerica, MA, USA). The parameters for the 13C CP/MAS experiments with TPPM proton decoupling were optimized on glycine, whose carbonyl resonance also served as an external, secondary chemical shift standard at 176.06 ppm. For the final 13C CP/MAS NMR spectra 1200 scans were acquired with 13.5 kHz sample spinning, 2.6 ms cross-polarization times and 3 s repetition times, as determined from the 1H spin lattice relaxation times, T1. Additional spectra, taken at 5.0 kHz sample spinning and also with a 13C CP/MAS sequence followed by TOSS (TOtal Sideband Suppression), showed that there is no significant overlap between spinning sidebands and center bands.
2.3.5. Gas Chromatography with Flame Ionization Detection
Residual oil in the samples was analyzed using the method outlined by Cole
et al. [
12]. Briefly, the method is a modified version of EPA 3500C, where the sample container is used as the extraction vessel. Dichloromethane (DCM) was added to the sample bottle containing dispersed oil in solution. The sample was placed on a Wheaton R
2P roller (VWR International Ltd., Mississauga, ON, Canada) for 18 h. The roller had been modified to accommodate 3 inch diameter PVC pipe into each roller slot, so that sample containers of different sizes could be used. Once extraction was complete, the samples were removed and the DCM recovered. The recovered DCM was placed in a pre-weighed 15 mL centrifuge tube and the solvent volume reduced under a nitrogen evaporator to 1.0 mL. The extracts were analysed by gas chromatography using flame ionization detection. The original bitumen product was used to prepare calibration standards that were then used to generate a calibration curve from which oil concentrations in the extracts could be calculated. A mean percent recovery of 90.8 ± 4.6% was calculated from all oils spiked into water. The method detection limit was <0.5 mg/L. The method of extraction and analyses has been validated against the US EPA 3510C and provides better extraction efficiency for oils. The GC-FID method (EPA 8015B) is a standard US EPA method for analysing oils. The method has been published as supplementary material in an article in Environmental Engineering Science in 2015 [
14].
2.3.6. Inductively Coupled Plasma Mass Spectrometry (ICP-MS)
All samples for ICP-MS analysis were freshly prepared. The required components for each sample, bitumen, green straw, charred straw, CaO-coated green straw, or CaO-coated charred straw, were placed into either deionized water or Instant Ocean solution. All straw-containing samples included 100 mL of solution (deionized water or Instant Ocean), 1 g of bitumen, and 0.5 g of straw (green or charred, with or without a CaO coating). The non-straw samples contained 100 mL of solution, 2 g of bitumen and in half of the samples added CaO (0.5 g). They were all left in the refrigerator for 48 h. The sample solutions were filtered through a 0.45 μm pore size (GHPP, Pall Gelman Acrodisc, purchased from Sigma-Aldrich Canada, Oakville, ON, Canada) syringe filter and acidified using 10% nitric acid to a pH of less than 2, prior to ICP-MS analyses for dissolved metals. Inductively Coupled Plasma Mass Spectrometry (ICP-MS) was performed at the Saint Mary’s University Center for Environmental Analysis and Remediation (CEAR) on a VG PQ ExCell instrument (Thermo Elemental, Winsford, UK) by Patricia Granados.