5.1. Structural Modeling
For the structural analysis of the PCF structure, modeling was implemented by the structural analysis software MIDAS Civil, as shown in
Figure 5. The steel shaft and concrete substructure were modeled using frame elements, and the pile and concrete sleeve were also modeled as frame elements to examine the behavior of the structure due to the effects of the pile. Modeling is performed using the frame element, therefore it is necessary to connect the concrete foundation element and concrete sleeve element, and an effective connection method needs to be considered.
Assuming that the concrete sleeves and piles are sufficiently composited with a length of 4 m, the rigidity of the concrete foundation itself is high. Therefore, as shown in
Figure 5, the concrete foundation element and the concrete sleeve element are connected using a rigid link. To apply the behavior of the pile according to the soil conditions, the soil is modeled as an elastic foundation, and the horizontal and vertical elastic springs are applied to the pile. For the pile, a reverse circulation drill (RCD) pile with a diameter of 2 m, which is used for marine construction, is applied. The soil where the PCF structure is located is composed of sandy soil and weathered soil up to a depth of 60 m, as shown in
Table 2, therefore piles were penetrated to the weathered soil layer to achieve the end bearing capacity of the pile. Thus, the total length of the pile was 60 m, and the diameter and thickness were 1.8 m and 0.05 m, respectively. A 1-m deep pile was modeled as a frame element, and a total of 60 frame elements were used to model the pile, with horizontal and vertical elastic springs applied to the center of each pile. The spring stiffnesses were calculated according to the soil conditions in
Section 2.2 and Equations (7)–(9), and the vertical and spring stiffness for each layer are shown in
Table 5.
In this study, three analytical parameters (i.e., boundary conditions, type of pile, and location of stress concentration) are considered for structural models, and each model is defined as shown in
Table 6.
5.2. Quasi-Static Analysis
The support structure is subjected to horizontal loads due to turbine and environmental loads, therefore the maximum displacement occurs in the horizontal direction. To evaluate the influence of the use of piles on the PCF structure, the horizontal displacement of the piled foundation model (BC-PL model) was compared to that of the model using the fixed boundary condition instead of the pile (BC-FB model). The maximum horizontal displacements of the two models according to the load case are shown in
Figure 6, and the deformed shapes are shown in
Figure 7.
The maximum displacement occurred at the top of the support structure in both models. The maximum displacements were 0.0167 m in the case of the BC-FB model at DLC1.3a, and 0.0347 m in the case of the BC-PL model at DLC1.3a. Comparing the displacements of the two models, it can be seen that the displacement of the BC-FB model is about 46.40% of the displacement of the BC-PL model. As shown in
Figure 7, the fixed model does not cause the displacement of the bottom of structure due to the fixed boundary condition.
However, because the BC-PL model has the displacement at the bottom of the pile and structure due to the use of the soil spring, two maximum displacements can be different by about 46.40%. Therefore, it is an accurate method to implement the analysis of the support structure by modeling the pile because the displacement difference occurs depending on the use of the pile when evaluating the behavior of the pile support structure. Notwithstanding the fact that structural analysis is performed using fixed boundary conditions due to the uncertainty of the boundary condition between soil and foundation, this result shows that the piled foundation model is required for the analysis of the global behavior of the structure. The maximum displacement of 0.0625 m in the support structure is 0.22% of the total length of the support structure of 28.640 m, and the maximum displacements of the 40-m long monopile and tripod structure in the study of Chen et al. [
21] are 0.4864 m and 0.3687 m, respectively. Thus, it can be concluded that the maximum displacement occurring in the PCF structure is sufficiently small to be safe for displacement.
In order to evaluate whether the PCF structure is safe under the turbine load and environmental load, the generated stress and the displacement were evaluated. The stresses that occurred in the shaft, which is steel, are as shown in
Figure 8, and the stresses of the BC-FB model and the BC-PL model were compared. The stresses in the two models were almost the same, and the maximum compressive stress and the maximum tensile stress were −47.900 MPa and 40.900 MPa in DLC6.2da, respectively. Stress distribution on the shaft is shown in
Figure 9, and maximum stress was found at the center of the shaft. The allowable stress of the steel can be used as the allowable stress of SM400 steel of 185 MPa as proposed by the Harbor and Fishery design criteria [
22], and the material factor γ m for tubular structures is 1.1 according to DNV-OS-J101. The steel shaft is safe because the maximum stress of −47.900 MPa does not exceed the allowable stress.
To evaluate the stresses occurring in the concrete support structure, they were compared to the allowable compressive and tensile stresses presented in the structural concrete design code [
23]. The allowable compressive and tensile stresses of concrete are
and
, respectively, and those stresses were calculated to be 27 MPa and 4.226 MPa, respectively, when the applied concrete design strength of 45 MPa was used.
As in the case of displacement, the generated stresses for the pile model are compared to those of the model using fixed boundary conditions, and the maximum stresses according to each load case are shown in
Figure 10. The stresses in the two models show that the same stresses occur in each load case, except for the tensile stress of DLC2.2cc and DLC6.2fb. The maximum tensile stress of DLC2.2cc occurred in the concrete sleeve part, and it was found that the maximum tensile stress occurred differently depending on whether the pile was used. Therefore, it is necessary to model and analyze the structure with pile modeling for the stress check. Since the maximum tensile stress occurs in some load cases, further study about the concrete-sleeve is needed through a detailed analysis. The maximum compressive and tensile stresses in the PCF structure occurred in the case of DLC6.2da, and the values were −7.910 MPa and 6.340 MPa, respectively. The stress distribution for this load case is shown in
Figure 11. It can be seen that the maximum stress occurs at the part where the concrete cone and the cylinder shape are connected (tapered section). Except for DLC2.2cc, the maximum stress occurred at the same part, and for DLC2.2cc, the maximum tensile stress occurred at the concrete sleeve.
Figure 12 shows the stresses of the concrete sleeves for all load cases. When the stress is compared to the stress at the tapered section, it can be seen that the compressive stress is a maximum of 61.59%, and the tensile stress is about 90.22% when DLC2.2cc is excluded. This means that the bending moment generated by the load is supported by the shape and strength of the concrete support structure itself, but the pile penetrated into the soil has a huge influence on supporting the load. Thus, it is necessary to consider the stresses occurring in the concrete sleeve, as well as the concrete support structure for the stress evaluation, and additional reinforcement is necessary when the occurred stress exceeds the allowable stress.
First, the maximum compressive and tensile stresses in the concrete sleeves were −1.43 MPa and 0.991 MPa, respectively. Compared to the allowable compressive stress and the tensile stress, it can be seen that the stresses did not exceed the allowable values. For the stresses of the entire concrete structure, the maximum compressive stress does not exceed the allowable compression, but in the case of tensile stress, it is 6.340 MPa, exceeding 4.226 MPa. This means that the safety of the support structure is not ensured due to damage, such as fracture in the case of tension, while it is safe in compression due to the applied loads. Therefore, it is necessary to reinforce the concrete foundation. The support structure is examined in the following section by applying prestressing steel.
5.3. Post-Tensioning Design
From the results of stress, it was found that prestressing steel is required to reduce tensile stress to less than the allowable stress. Prestressing steel was chosen from the Korean Industrial Standards for prestressing wire, and pre-stressing strand, KS D 7002 [
24], and SWPC7B of 19 prestressing strand, which has a 0.01524 m diameter and low relaxation were used. The ultimate strength (
) and yield strength of steel are 1900 MPa and 1600 MPa, respectively, and the nominal cross-sectional area (
) is 138.700 mm
2. The number and arrangement of tendons have to be determined by considering the size of the outer and inner diameter of the top of the concrete structure. The outer and inner diameters are 5600 mm and 4600 mm each, therefore the area of that part is 8.01 × 10
6 mm
2 and the number of tendons is 30. The tendon arrangement is presented in
Figure 13.
To apply the effect of prestressing steel to concrete, prestressing force and effective stress have to be calculated based on the prestressing strand and the number of tendons. For prestressing force, 72% of the ultimate strength, 1368 MPa, was used. From this strength, the prestressing force of one strand can be calculated by multiplying 1368 MPa by the nominal cross-sectional area 138.700 mm
2, and the prestressing force of one tendon is the sum of the prestressing force of 19 strands. For the effective stress, 20% loss of prestressing was applied. Calculation procedure and values of the prestressing force are presented in
Table 7. The calculated effective stress by prestressing steel was 9.36 MPa, as presented in
Table 7. With this value, total stresses on the structure after applying the prestressing steel could be calculated, and these stresses were evaluated by comparing it with the allowable stresses. From the quasi-static analysis, maximum tensile and compressive stress were 9.026 MPa and −7.55 MPa, respectively. Thus, the total stresses could be calculated, as presented in
Figure 14, and it is noted that the maximum tensile stress was changed to compressive stress because an effective stress of −9.36 MPa was bigger than the occurred stress of 9.02 MPa. Consequently, it is determined that the total stresses on the structure are safe enough by applying prestressing steel.
5.4. Pile Evaluation
Due to the turbine and the environmental loads acting on the support structure, the deformation, compressive stress, and tensile stress occurring in the piles are applied, so it is important to evaluate the stability and bearing capacity of the pile accordingly. Thus, the displacements and rotation angles at the top of the piles and the end bearing and pulling capacities of the piles were examined for the stability evaluation of the piles. According to Upwind final report WP 4.2 [
25] and DNV-OS-J101 [
26], the pile displacement at the seabed should be less than 0.1 m and the rotation angle should be less than 0.5°. The maximum displacements and rotation angles according to the load cases are shown in
Table 8. The maximum displacement and rotation angle occurred at 0.0075 m and 0.0371°, respectively, at DLC1.3a. These results are less than 0.1 m and 0.5°; thus, the pile is safe for displacement and rotation.
To evaluate the end bearing and pulling capacities of the piles, they are compared to the allowable bearing capacities according to the soil conditions. The allowable bearing and pullout capacities can be calculated by dividing the ultimate bearing capacity by the safety factor. The safety factor is 1.5 according to the API design standard [
27]. The compressive and tensile forces at the top of the pile according to the load cases are shown in
Table 8, and the maximum values were 8052 kN and 14,490 kN for DLC1.3a, respectively. The end bearing and pulling capacities were calculated to be 1,229,715 kN and 1,227,980 kN, respectively; the allowable end bearing capacity is 819,810 kN, and the allowable pulling capacity is 818,653 kN. When comparing these allowable values to compressive and tensile forces at the top of the pile, it can be seen that the allowable values are larger than the applied loads. Therefore, it is concluded that the piles have sufficient end bearing and pulling capacities for the applied load and soil conditions.
5.5. Natural Frequency Analysis
To evaluate the dynamic response and stability of the PCF structure, natural frequency analysis was carried out. To account for the entire model of the structure, the tower was modeled as shown in
Figure 15, and the turbine above the tower was applied as an additional mass. The properties of tower and turbine are presented in
Table 3. The pile for the PCF structure can be considered as a steel pile or RCD pile, and the results of the three models (i.e., PL-ST, PL-RCD and BC-FB models) are compared to evaluate the effects of pile type and boundary conditions. The evaluation of the natural frequency was carried out using the natural frequency design range of the support structure, which has the 3-MW class turbine in
Figure 16. The second and third modes rarely occur in a real structure, therefore the evaluation of first natural frequency is most important.
A first natural frequency of the support structure must not be in rotor frequency range (1P) or in blade passing frequency ranges (3P) to avoid the resonance because the resonance induces large displacements and large stresses in the structure. Generally, in the case of the jacket and tripod support structures, the first mode natural frequency is designed to be located in the region between 1P and 3P. The mode shape according to frequency analysis is shown in
Figure 15, and the frequencies and periods according to the models are shown in
Table 9. The mode shapes of the PL-ST, PL-RCD, and BC-FB models were the same, and the first mode frequencies were 0.3519 Hz, 0.3561 Hz, and 0.3814 Hz, respectively. Two frequency values of the PL-ST model and PL-RCD model show a difference of about 1.1%, and they are all located between 1P and 3P, which is the region between the frequencies of the rotor and the blades. However, a frequency value of 0.3814 for the BC-FB model is in 3P region and resonance can occur. Therefore, when steel or RCD piles are used, it can be concluded that the PCF structure has similar and safe vibration characteristics to the existing support structure of the jacket or tripod. The RCD pile filled with concrete is more massive than the steel pile, therefore the frequencies between the two models are expected to show a large difference. However, the difference between frequencies was not significant. It is confirmed that the factor influencing the natural frequency is the pile model or the fixed model is affected by the pile type considering the pile stiffness.