1. Introduction
Sausage is a popular meat product manufactured from different meat species such as pork, beef, chicken, fish, and buffalo [
1,
2,
3]. This kind of meat product has important economic value for the meat-packing industry and is relished by consumers around the world for its delicious taste and high nutrition. In order to produce the sausages with high quality, nitrite is widely used as a preservative that can control foodborne pathogens [
4]. Moreover, the additional function of the nitrites is to prevent lipid oxidation and rancidity, facilitate stabilization of the bright red color, and guarantee a typical “cured” flavor [
5,
6,
7]. To fight against lipid oxidation, the nitrites could be associated with the binding of heme and prevent the release of the catalytic iron [
8]. For keeping the bright red color of meat products, the nitrites can bind to myoglobin, forming the heat-stable NO-myoglobin. However, due to the reaction between nitrites and protein components in meat resulting in the carcinogen nitrosamine formation, the nitrites have been classified as potentially carcinogenic agents by the International Agency for Cancer Research of World Health Organizations (WHO) [
9,
10]. Consequently, it is important to obtain healthier meat products with a low content of residual nitrite without compromising the quality of the sausage.
Recently, researchers have focused on finding ways to decrease the additional content of nitrite in meat products, especially replacing it with natural resources such as vegetables, mushroom, and their extracts [
11,
12,
13,
14]. The reports showed that a part of plant essential oils exhibited strong antioxidative, antimicrobial, anticarcinogenic, and antimutagenic properties, which could be a compressive solution to substitute the nitrite [
12]. For instance, Tang et al. (2021) reported that the combination of
Flos Sophorae and chilli pepper can improve redness and reduce lipid oxidation of the meat product to replace nitrite in processed meat [
15]. Vegetable powder extracted from radish and beetroot can substitute nitrite in sausage and increase the weight loss of sausages [
16]. However, the studies on mushroom sausages have mainly focused on the nutritional components and sensory evaluation of the sausages and less concentrated on reducing the content of nitrite by adding edible mushrooms to sausage [
17,
18,
19].
The mushroom is not only popular for its taste and flavor, but also for its high nutritional value and bioactive compounds. The addition of edible mushrooms to meat products can be used as a substitute for salt and phosphates in the formula of meat products and improve the quality of meat products, protein, dietary fiber, and ash content [
20]. For example, the addition of shiitake mushrooms to sausage can improve the antioxidant and antibacterial properties of the product [
21]. Replacing pork lean meat with
Lentinus edodes can enhance total dietary fiber content, total phenol content, and the 2,2-diphenyl-1-picrylhydrazyl (DPPH) scavenging ability of sausage [
22].
Pleurotus ostreatus (PO) is rich in amino acids (glutamic acid, aspartic acid, and arginine), polysaccharides (PSPO-1a, PSPO-4a, and branched β-glucans and α-glucans), vitamins (riboflavin and ascorbic acid), and dietary fiber with the function of antioxidant, antitumor, hypoglycemic, lipid-lowering, anti-inflammatory, sterilization, liver protection, improving immunity, and other significant effects [
23,
24,
25,
26,
27]. Herein, a novel sausage incorporated with the
Pleurotus ostreatus (PO) puree was developed to reduce the residual nitrite content in low-meat sausages during storage. Five recipes with the supplement proportion of 0 wt.%, 10 wt.%, 20 wt.%, 30 wt.%, and 40 wt.% PO were produced and their compositions, water activities, textures, colors, water holding capacities (WHC), amino acid compositions, and sensory evaluation were characterized. During storage at 4 °C, several characterizations including residual nitrite analysis, lipid oxidation analysis, and microbiological analysis were employed to characterize the quality and shelf-life of the products on days 0, 5, 10, 15, and 20.
2. Materials and Methods
2.1. Materials
The lean pork meat and back fat were purchased from the local market (WalMart Inc., Bentonville, Arkansas, USA) in China and stored at −20 °C. The fresh
Pleurotus ostreatus (PO), salt, sugar, white pepper, cinnamon, and dry starch were also purchased from the local market (WalMart Inc., Bentonville, Arkansas, USA) in China. All other additives and chemical reagents shown in
Table 1 were purchased from Sichuan Jinshan Pharmaceutical Co., Ltd. (Chengdu, China) and Beijing Beihua Co., Ltd., (Beijing, China).
2.2. Formulations and Processing of Sausage
Table 1 shows the formulations of the PO pork sausages with different PO contents. The sausages with 0 wt.%, 10 wt.%, 20 wt.%, 30 wt.%, and 40 wt.% PO were named as the Control, PO10, PO20, PO30, and PO40, respectively. The content of PO supplement used to process the sausages was based on the total content of pork lean meat and pork back fat.
To process the sausages, the pork lean meat was first sliced into sections and pickled at 4 ± 1 °C for 24 h with salt, sugar, sodium tripolyphosphate, and sodium nitrite. Then, the pork back fat was cut into cubes with a side length of 1 cm. The PO was cleaned with water, cut into small pieces, and mashed with a chopping machine into the puree. According to the formulation of each group, the pickled pork lean meat, PO puree, white pepper, cinnamon, carrageenan, isolated soy protein, dry starch,
Monascus, ice, and back fat were mixed homogeneously in a mixer (Busch, Marburg, Germany) for 140 s. After that, the mixture was filled into the artificial collagen casings with a diameter of 2.6 cm by a sausage filler (Guangdong Shunde Fangzhan Electric Industrial Co., Ltd., Foshan, China). The methods of cooking, cooling, and preserving sausages were the same as the method reported by Wang et al. (2013) [
28]. Finally, the sausage was stored after vacuum packing (Shandong Xiaokang Machinery Co., Ltd., Weifang, China) at 4 °C, which was counted as day 0.
2.3. Proximate Composition
The proximate compositions including protein, fat, ash, and moisture content were analyzed according to the Association of Official Analytical Chemists (AOAC) [
29]. Each measurement was replicated three times for repeatability.
2.4. Water Activity (aw) and pH
The water activity (aw) of sausages was measured by a four-channel desktop water activity meter (Hygro Lab 2, Rotronic, Bassesdorf, Switzerland) at 25 °C. The sausage (10 g) was chopped and put into the water activity meter with 75% RH at 25 °C for 20 min, and then the data were recorded.
The pH values of sausages were characterized by a portable digital potentiometer (pH meter, Mettler Toledo, Zurich, Switzerland). The sausage (10 g) was crushed in 90 mL distilled water by a homogenate (Changzhou Magnetar Instrument Co., Ltd., Guangzhou, China). Then, we filled the mixture and measured the pH value of the solution at 25 °C in triplicate.
2.5. Color
The
L* (lightness),
a* (redness), and
b* (yellowness) values of sausages were determined by a colorimeter (HunterLab ColorFlex, Reston, VA, USA) with a standard illuminant D65 light source (Xinlian Creation Electronic Co., Ltd., Shanghai, China) and a standard plate (
L* = 94.52,
a* = −0.86,
b* = 0.68). The color values were determined at room temperature by five different areas on the cross-section of sausages. In particular, the area of fat in the sausage slice was not selected. The color differences (Δ
E*) can be calculated by the following equations [
28,
30]:
where Δ
L, Δ
a, and Δ
b are the differences between the
L*,
a*, and
b* values of the control groups and the groups with
PO, respectively.
2.6. Textural Profile Analysis (TPA)
Texture profile analysis was employed by a texture analyzer (CT3-50kg, Brookfield Engineering Labs, New York City, NY, USA) to calculate the hardness, springiness, gumminess, chewiness, and cohesiveness of the sausages. The sausage was cut into cylinders with a diameter of 2 cm and a height of 1 cm. Then, the cylinder was axially compressed twice until reaching 80% of its initial height with a 20 s pause time between the descent, 30 mm probe retraction, 6 cm/min detection speed, and 100 N force induction. The analysis was repeated at 25 °C in triplicate.
2.7. Cooking Loss and Water Holding Capacity (WHC)
Cooking loss was characterized by the method reported by Fu et al. (2016) [
30]. Sausage (50 g) was cooked at 80 °C for 50 min then cooled at room temperature to determine the weight difference before and after cooking. The cooking loss can be calculated by:
where
m1 and
m2 are the weight before and after cooking, respectively.
The WHC of the sample was measured by the method reported by Jridi et al. (2015) with slight modifications [
31]. Sausage (10 g) was centrifuged at 12,000 rpm for 30 min at 4 °C. Finally, the WHC can be calculated by:
where
W1 and
W2 are the weight of the sample before and after centrifugation, respectively.
2.8. Amino Acids Content
The amino acid content was analyzed according to the method reported by Serrano et al. (2005), which separated the amino acids by cation exchange chromatography via an automatic amino acid analyzer (L8900, Hitachi High-Technologies Corporation, Tokyo, Japan) for measurement [
32]. Ninhydrin derivative reagents were used to measure the amino acid content at 570 nm.
2.9. Sensory Evaluation
The sensory evaluation of sausages was carried out according to the research reported by Hu et al. (2014) with modification [
33]. The cooked sausages (20 min at 80 °C) were assessed by a panel of 30 members (15 males and 15 females). The team members were chosen from students and the faculties of Jilin Agricultural University (Changchun, China). The samples were cut into 5 mm thick slices at room temperature and identified with a three-digit random code. In addition, the sensory panel were provided with water and salt-free biscuits to clean their taste buds. The appearance, texture, flavor, aroma, and overall acceptability were evaluated using a 9-point Hedonic scale (1 = dislike very much, 9 = like very much).
2.10. Residual Nitrite Analysis
GB5009.33-2016 was used to measure the residual nitrite in sausage samples on days 0, 5, 10, 15, and 20 [
34]. The sausage (5 g) was mixed in 12.5 mL saturated borax solution (50 g/L) and 150 mL water. Then, the solution was heated in a boiling water bath for 15 min. After cooling, potassium ferrocyanide solution (5 mL, 106 g/L) and zinc acetate solution (5 mL, 220 g/L) were mixed homogeneously and stood for 30 min. Finally, the pink dye formed by the coupling of sulfonamide and naphthalene ethylenediamine hydrochloride was determined by spectrophotometry to obtain the residual nitrite content. Each sample was analyzed in triplicate.
2.11. Thiobarbituric Acid Reactive Species (TBARs)
TBARs of the sausage was analyzed by spectrophotometry according to GB5009.181-2016 on days 0, 5, 10, 15, and 20 [
35]. The sausage (5 g) was mixed into a solution with trichloroacetic acid (75 g/L) and disodium EDTA (1 g/L) by a thermostatic oscillator at 50 °C for 30 min. Then, the filtrate (5 mL) was added into 2.88 g/L thiobarbituric acid solution and mixed at 90 °C for 30 min. Then, the solution was cooled down to room temperature and the absorbance was measured at 532 nm.
2.12. Microbiological Analysis
The total number of bacterial colonies in sausage was determined by the method in GB4789.2-2016 on days 0, 5, 10, 15, and 20. The total number of germs, yeasts, and molds was analyzed and identified with the same method in GB4789.2-2016 [
36].
2.13. Statistical Analysis
All determinations were designed three times and the values were shown as means ± standard deviations. The difference between factors and levels were submitted to the analysis of variance (ANOVA). Duncan’s multiple range tests were used to determine the differences among mean values (p < 0.05). The analysis was taken by SPSS software version 19.
4. Conclusions
A novel pork sausage incorporated with Pleurotus ostreatus (PO) puree was produced in this study. The PO improved the content of moisture and amino acids, lightness, springiness, and water holding capacity of the sausage while reducing the content of protein, fat, and ash, pH, redness, hardness, gumminess, and chewiness. For the sensory, the best formulation for the addition of PO was 20 wt.%, which not only enhanced the appearance and overall acceptability, but also gave it a better aroma and flavor. During 15 days of storage, the content of residual nitrite in the sausages decreased by 24.7~37.35%, and the TBARs value of the sausages was decreased by 4.76~32.14% compared with that of the control. Based on these results, the PO pork sausage in this study was successfully developed to enhance the quality and nutritional value and reduce the residual nitrite content and lipid oxidation during the storage of sausage. PO could be a competitive solution to improve flavor, safety, and overall quality of the sausages.