Non-Conventional Tools to Preserve and Prolong the Quality of Minimally-Processed Fruits and Vegetables
Abstract
:1. Introduction
2. Use of Edible or Antimicrobial-Containing Coatings (e.g., Chitosan-Based Coatings) on Fruits or Vegetables
2.1. Edible Coating Materials
Main Component | Description |
---|---|
Polysaccharides | Starch contains amylose ((1→4)-α-d-glucopyranosyl) and amylopectin (amylose branched with side units of d-glucopyranosyl linked by α-1,6-glycosidic bonds). Amylose has a film-forming ability, rendering strong, isotropic, odorless, tasteless and colorless films. It is inexpensive, widely available and easy to handle. Due to its good oxygen barrier, starch is used for coating fruits and vegetables characterized by high respiration rates, thus suppressing respiration and retarding the oxidation of the coated products. |
Dextrins derive from starch and are characterized by a smaller molecular size. Coatings resulting from dextrins provide a better water vapor resistance than starch coatings [14]. | |
Pullulan derives from starch and is edible and biodegradable; relative films are transparent, elastic, odorless and tasteless [15]. Pullulan-based coatings have shown potential for preserving fresh strawberries and kiwifruits because of their barriers to moisture, O2 and CO2 [16]. Pullulan films themselves do not demonstrate antimicrobial activity [17]. | |
Cellulose is the structural material of plant cell walls. It is composed of linear chains of (1→4)-β-d-glucopyranosyl units. Cellulose ethers (carboxymethylcellulose (CMC); methylcellulose (MC); hydroxypropyl cellulose (HPC); hydroxypropyl methylcellulose (HPMC)) are obtained by partial substitution of hydroxyl groups in cellulose by ether functions. Cellulose-derived films are tough, flexible, totally transparent, water soluble presence and are resistant to fats and oils [15,18], but are too expensive. Crosslinking treatments decrease the water solubility of cellulose ethers [19]. Cellulose derivative-based coatings were applied to some fruits and vegetables for providing barriers to oxygen, oil or moisture transfer [15]. CMC coatings help: (i) to retain the original firmness and crispness of apples, berries, peaches, celery, lettuce and carrots when used in a dry coating process; (ii) to preserve flavor components of some fresh fruits and vegetables; and (iii) to reduce oxygen uptake without increasing the carbon dioxide level in the internal environment of coated apples and pears by simulating a controlled atmosphere environment [15]. Li and Barth [20] observed that, after 3 weeks of storage, cellulose-based edible coating-treated carrots maintained a fresh appearance and higher carotene retention compared to controls. | |
Alginates are extracted from brown seaweeds. They are sodium salts of alginic acid, which is a linear (1→4) linked polyuronic acid containing poly-β-d-manopyranosyluronic acid (M) blocks, poly-α-L-gulo pyranosyluronic acid (G) blocks and M–G blocks containing both polyuronic acids. Alginates possess good film-forming properties, producing uniform, transparent films with poor water resistance. Alginates react irreversibly with polyvalent metal cations (for example, calcium ions) to produce water-insoluble polymers. Alginate coatings are good oxygen barriers and retard lipid oxidation in fruits and vegetables. They show good ability to reduce weight loss and natural microflora counts in minimally-processed carrots [21]. Calcium alginate coatings reduce shrinkage, oxidative rancidity, moisture migration, oil absorption and sealing-in volatile flavors, improving appearance and color and reducing the weight loss of fresh mushrooms in comparison with uncoated ones [22]. | |
Carrageenan is extracted from red seaweeds. It is a complex mixture of several water-soluble galactose polymers. There are 3 different carrageenans (lambda-, iota- and kappa-carrageenan), differing in sulfate ester content and the distribution of 3,6-anhydro-α-d-galactopyranosyl residues [13]. Carrageenan-based coatings were applied to fresh apples for reducing moisture loss, oxidation or disintegration of the apples [23,24]. In combination with ascorbic acid, carrageenan-based coatings resulted in positive sensory results and reduction of microbial levels on minimally-processed apple slices [24]. | |
Gums include exudate gums (arabic, tragacanth and karaya), seed gums (locust bean and guar) and microbial fermentation gums (xanthan and gellan). Xanthan gum provides uniform coatings. Gum arabic was used for coating pecan nut halves to eliminate a moist and oily appearance [25]. | |
Pectins are polymers mainly composed of (1→4) α-d-galactopyranosyluronic acid units naturally esterified with methanol. According to their content of methyl esters or the degree of esterification (DE), pectins are divided into high methoxyl (HM, DE > 50%) or low methoxyl (LM, DE < 50%). The DE has a decisive effect on pectin solubility and gelation properties. The literature on pectin-based coatings is poor. Maftoonazad et al. [26] evaluated the protective effect of a pectin-based edible emulsion coating on the activity of Lasiodiplodia theobromae, a plant pathogen, in avocados, finding that the pectin-based coating was effective at controlling the spread and severity of stem end rot in avocados. | |
Chitosan is a natural polysaccharide prepared by the alkaline deacetylation of chitin β-1,4-N-acetylglucosamine (found in fungi, arthropods and marine invertebrate); commercially, it is produced from exoskeletons of crustacean, such as crab, shrimp and crawfish. Chitosan is used for its film-forming ability; it is environmentally friendly, due to its biodegradability, biocompatibility, antimicrobial activity, non-toxicity and versatile chemical and physical properties. When applied on fruit and vegetables, chitosan-based coatings have shown effectiveness in delaying ripening and decreasing respiration rates [27,28]. | |
Proteins | Casein forms transparent, flavorless and flexible films. Casein-based emulsion films (emulsified with lipid-based materials) were more effective than pure caseinate films in controlling moisture loss of fruits and vegetables [29]. |
Whey proteins produce transparent, flavorless and flexible films, similar to caseinate films. Whey protein-based films possess excellent oxygen barrier properties comparable to the synthetic polymer films [30]; they also are good grease barriers [31,32]. | |
Zein is the principal protein of corn. It is characterized by water vapor permeabilities. Applied on vegetable and fruits, zein-based coatings are able to retard the ripening of tomatoes, to maintain the color and firmness of broccoli florets, to provide an adhesive and stable coating, to reduce the growth of Listeria monocytogenes on cooked sweet corn and to maintain the gloss and other qualities of apples [15]. | |
Soy proteins (SP) are extracted from defatted protein meal. Soy protein coatings generally have poor moisture resistance and water vapor barrier properties due to the inherent hydrophilicity of the protein and the addition of hydrophilic plasticizers; whilst they are potent oxygen barriers. SP coatings are used to preserve the freshness of apple slices and/or to retard the senescence process of kiwifruit [15]. | |
Lipids | Most fatty acids derived from vegetable oils are considered GRAS (generally recognized as safe). Lipid-based coatings are compatible with other coating-forming agents; in addition, they have high water vapor and gas barrier properties. However, lipid-based coatings present a greasy surface and undesirable organoleptic properties, such as waxy taste and lipid rancidity [33]. Finally, some lipid materials are unstable when subjected to temperature changes. |
Waxes (carnauba wax, beeswax, paraffin wax and others) have been used as protective coatings for blocking moisture transport, reducing surface abrasion during fruit handling, controlling the browning of the skin in fruits by improving mechanical integrity and controlling the internal gas composition of the fruits. Wax coatings are applied on fruits (citrus, apples, cucumbers) and vegetables (tomatoes, asparagus, beans, beets, carrots, celery, eggplant, peppers, potatoes, radishes, squash and turnips. | |
Resin coatings are effective at reducing water loss, but are the least permeable to gases; thus, fruit can suffer undesirable changes, such as anaerobic respiration and flavor changes. |
2.2. Edible Coating: A Focus on Chitosan
3. Alternative Modified Atmospheres (e.g., High O2-MAP) or the Use of Essential Oils in the Headspace
3.1. Gases Used in MAP
Gases | Characteristics and Functions |
---|---|
Carbon Dioxide (CO2) | It is a colorless gas with a slight pungent odor at very high concentrations. It is an asphyxiant and slightly corrosive in the presence of moisture. CO2 is lipid soluble and also dissolves readily in water to produce carbonic acid (H2CO3), which causes an increase of the acidity of the solution, reducing the pH; this significantly affects the microbiology of packed foods. CO2 has bacteriostatic and fungistatic properties. This bacteriostatic effect depends on the concentration and partial pressure of CO2, the volume of headspace gas, the type of microorganism, the age and load of the initial bacterial population, the microbial growth phase, the growth medium used, the storage temperature, the acidity, the water activity and the type of product being packaged [78,79,80,81]. As MAP contains CO2, it is not an advisable option for these products where spoilage yeasts are stimulated by high levels of CO2. In addition, CO2 is not effective towards Clostridium perfringens and Clostridium botulinum. Carbon dioxide is generally effective in fresh fruits and vegetables where the normal spoilage organisms consist of aerobic, Gram-negative psychrotrophic bacteria. To guarantee the maximum antimicrobial effect, low storage temperatures for MAP are recommended, because CO2 is most soluble at low temperatures. The fat and moisture of the product affect the absorption of CO2. Fruits and vegetables can suffer physiological damage due to high CO2 levels. |
Oxygen (O2) | Oxygen is a colorless and odorless gas and is highly reactive. It has a low solubility in water and promotes several deteriorative reactions in foods (fat oxidation, browning reactions and pigment oxidation). Most of the common spoilage bacteria and fungi require oxygen for growth; therefore, if the pack atmosphere contains a low concentration of oxygen, the shelf-life of foods is prolonged. As an alternative to low oxygen concentrations, superatmospheric O2 concentrations (≥70 kPa) have been proposed. |
Nitrogen (N2) | Nitrogen is an inert, tasteless, colorless and odorless gas and is relatively un-reactive. It has a lower density than air, is non-flammable and has a low solubility in water and other food constituents. N2 is used to balance CO2 and O2 gases during food packaging, thus preventing packaging collapse that could occur when high concentrations of CO2 are used. In addition, N2 is able to delay oxidative rancidity and inhibit the growth of aerobic microorganisms without affecting the growth of anaerobic bacteria. Nitrogen can also indirectly influence the microorganisms in perishable foods by retarding the growth of aerobic spoilage microorganisms. |
Carbon Monoxide (CO) | CO is a colorless, tasteless and odorless gas; it has a low solubility in water, but it is relatively soluble in some organic solvents. CO has been licensed for use in the USA to prevent browning in packed lettuce. It is highly reactive and very inflammable, thus its commercial application has been limited. Finally, CO has little inhibitory effect on microorganisms. |
Noble Gases | These include helium (He), argon (Ar), xenon (Xe) and neon (Ne). These gases are not very reactive and are used in numerous food applications, e.g., potato-based snack products. |
- Increases respiration rates;
- Causes major tissue disruption: enzymes and substrates, normally contained within the vacuole, are mixed with other cytoplasmic and nucleic substrates and enzymes;
- Increases wound-induced C2H4, water activity and surface area per unit volume, which lead to an accelerated water loss and favored microbial growth;
- Causes flavor loss;
- Causes cut surface discoloration or color loss;
- Causes decay;
- Causes increased rate of vitamin loss;
- Causes rapid softening;
- Causes shrinkage and a shorter storage life.
3.2. MAP and Natural Antimicrobial Compounds
3.3. Potential Applications of High O2
- Intrinsic produce respiration rate (which itself is affected by temperature, atmospheric composition, produce type, variety, cultivar, maturity and the severity of preparation);
- Packaging film permeability;
- Package volume;
- Surface area and fill weight;
- Produce volume/gas volume ratio;
- Degree of illumination.
- Lowering the temperature of storage;
- Selecting produce having a lower intrinsic respiration rate;
- Minimizing cut surface tissue damage;
- Reducing the ratio of produce volume/gas;
- Using a packaging film able to maintain high levels of O2 whilst allowing excess CO2 to go out
- By incorporating an innovative active packaging sachet that can absorb excess CO2 and emit an equal volume of O2.
- Laminations or extrusions of OPP with low density polyethylene (LDPE);
- Ethylene-vinyl acetate (EVA);
- Polyvinyl chloride (PVC).
4. Conditioning Solutions with Antimicrobials or Natural Compounds for Fruit Salad
- Honey inhibited mesophilic and psychrotrophic bacterial growth; the antimicrobial activity of this natural antimicrobial compound was less effective on lactic acid bacteria and yeasts at all storage temperatures;
- Chitosan exerted a high antimicrobial activity for all microbial groups considered, particularly at a low temperature of storage;
- Pineapple juice was not effective towards all microbial groups, probably due to the high amount of nutrients.
5. Biopreservation and the Use of Probiotic Coatings
Minimally-Processed Product | Proposed Microorganisms | Reference |
---|---|---|
Biopreservation | ||
Apples | Leuconostoc mesenteroides, Leuconostoc citreum | [103] |
Apples | Pseudomonas graminis | [102,105] |
Apples | Candida sake | [101] |
Apples | Candida sp., Gluconobacter asaii, Dicosphaerina fagi, Metschnikowia pulcherrima | [106] |
Apples | Enterobacteriaceae | [107] |
Apples | Lactobacillus plantarum | [99] |
Apples | Lactococcus lactis | [108] |
Iceberg lettuce | Leuconostoc mesenteroides, Leuconostoc citreum | [103] |
Iceberg lettuce | Leuconostoc spp. | [104] |
Lamb’s lettuce | Lactobacillus plantarum, Lactobacillus casei | [99] |
Melon | Pseudomonas graminis | [109] |
Melon | Pseudomonas graminis | [110] |
Peaches | Enterobacteriaceae | [107] |
Scarola salad | Lactobacillus casei | [111] |
Probiotic Biopreservation | ||
Apple | Lactobacillus rhamnosus GG | [112] |
Apple | Lactobacillus rhamnosus GG | [113] |
Apple | Bifidobacterium lactis Bb-12 | [114] |
Papaya | Bifidobacterium lactis Bb-12 | [114] |
6. Concluding Remarks
Author Contributions
Conflicts of Interest
References
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Corbo, M.R.; Campaniello, D.; Speranza, B.; Bevilacqua, A.; Sinigaglia, M. Non-Conventional Tools to Preserve and Prolong the Quality of Minimally-Processed Fruits and Vegetables. Coatings 2015, 5, 931-961. https://doi.org/10.3390/coatings5040931
Corbo MR, Campaniello D, Speranza B, Bevilacqua A, Sinigaglia M. Non-Conventional Tools to Preserve and Prolong the Quality of Minimally-Processed Fruits and Vegetables. Coatings. 2015; 5(4):931-961. https://doi.org/10.3390/coatings5040931
Chicago/Turabian StyleCorbo, Maria Rosaria, Daniela Campaniello, Barbara Speranza, Antonio Bevilacqua, and Milena Sinigaglia. 2015. "Non-Conventional Tools to Preserve and Prolong the Quality of Minimally-Processed Fruits and Vegetables" Coatings 5, no. 4: 931-961. https://doi.org/10.3390/coatings5040931
APA StyleCorbo, M. R., Campaniello, D., Speranza, B., Bevilacqua, A., & Sinigaglia, M. (2015). Non-Conventional Tools to Preserve and Prolong the Quality of Minimally-Processed Fruits and Vegetables. Coatings, 5(4), 931-961. https://doi.org/10.3390/coatings5040931