1. Introduction
In radiofrequency (RF) applications, inductors and capacitors are usually used to form the load impedances, matching networks, etc. It is the trend that the RF front end concurrently supports different standards. For such a system, reconfigurable circuits and architectures will be required. For providing tunable or selective frequency ranges, switched capacitors or varactors are easier to design and implement, compared with variable inductors. However, ongoing efforts seek to design a suitable variable inductor. The most common method to design a variable inductor is the microelectromechanical system (MEMS) process [
1,
2,
3,
4]. Although these MEMS variable inductors may have good quality (
Q) factors and higher self-resonance frequencies (SRF), with the ability of continuous tuning, they are difficult to integrate with other circuits that utilize the conventional CMOS process technologies.
Besides MEMS approaches, variable inductors can also be implemented by using transistors as switches to change routing paths of coils or coupling quantities. The simplest way is using CMOS transistors as switches to short or open an inductor that is in series with another inductor [
5]. This method occupies a larger area for using two inductors, and the inductances can be changed by only two discrete values. Stacked multilayers [
6] or proper routing [
7] may resolve the area issue, but they can still not provide flexible inductance tuning. Another possible mechanism for changing the inductance is to vary the mutual coupling between coils [
8]. By switching the transistors on the secondary coupling loops, the mutual inductance between the main coil and the coupling coils will be changed; therefore, the resultant inductance of the main coil can be controlled. However, the inductance can still be switched as limited discrete values of large step sizes. The switching mutual inductance method is then extended to add some small coupling coils inside and outside of the main coils [
9]. It can be shown that coarse steps of the inductance can be obtained by switching routing of main coils, and fine steps of the inductance can be obtained by switching the additional small coupling coils. Although this design seems to provide both coarse and fine-tuning of the inductance, we noticed that the fine-tuning step is too small to provide significant tuning in frequency, and large inductance gaps exist between coarse steps.
In this paper, we adopted a similar method as in [
9] but used bottom metal layers to form the secondary coupling coils; thus, we can maximize the mutual coupling between the main coils and controlled coupling coils. We also tried multi-turns for the secondary coupling coils to investigate their influence on the inductance. The rest of this paper is structured as follows: Detailed design considerations are given in
Section 2, and the experimental results are shown in
Section 3. Finally, a simple conclusion is made in
Section 4.
3. Experimental Results and Discussions
The proposed variable inductors were implemented in the 0.18 μm CMOS process technology. The micrographs of the proposed variable inductors are as shown in
Figure 4a,b in which the chip sizes are 0.768 mm × 0.574 mm for the inductor in
Figure 3a and
Figure 4a, and 0.686 mm × 0.620 mm for the inductor in
Figure 3b and
Figure 4b. The s-parameter measurements for the proposed inductors were performed on the Agilent 8753ES network analyzer.
The simulated or measured resultant inductances were obtained by using the definition of the inductance:
L = Im(
Zin)/ω from s-parameters.
Figure 5a–d shows the simulated inductances versus the frequencies of the proposed variable inductor in
Figure 3a under different switch conditions for S
m1 and S
m2 in which “0” represents the OFF status, and “1” stands for the ON status. The eight curves in each subfigure represent the resultant inductances versus the frequencies for one of the eight possible combinations of S
c1 to S
c4 and the effective turns N
eff mentioned in the previous subsection, as shown in the inset of
Figure 5d. The corresponding measured results are as shown in
Figure 6a–d. It can be seen that the inductances have coarse change steps by switching the status of Sm1 and Sm2. Additionally, it can also be investigated that fine step size can be achieved by switching the status of the secondary coupling coils. For the simulated results, the inductor has a peak inductance of 940 pH at 10.25 GHz for all switches being OFF and the lowest inductance of 255 pH at 9 GHz for all switches being ON. As for the measured case at the 4-GHz frequency, the largest inductance is 553 pH and the smallest inductance is 300 pH, corresponding to a change rate of the inductance of about 59.3%. Additionally, the fine step sizes of the switched inductances in
Figure 6a–d are about 0.5% to 6.1% for most inductance range at 4 GHz. However, the frequency characteristic of the one-turn secondary coupling coil controlled by Sc1 has a slightly different trend, compared with the two-turn coils. Moreover, the inductances roll off for frequencies larger than 6 GHz due to additional parasitic capacitance and loss from switches.
Figure 7a–d and
Figure 8a–d show the corresponding simulated and measured
Q factors versus the frequencies of the proposed inductor in
Figure 3a and the eight curves in each subfigure are under the same control status as those in
Figure 5a–d and
Figure 6a–d except for the quantities are changed as the
Q factors. The simulated and measured
Q factors are obtained from the simulated or measured s-parameters by using the definition
Q = Im(
Zin)/Re(
Zin). For the simulated results, it can be seen that the peaks of the
Q factors occur at the frequency range from 4.1 GHz to 8.0 GHz depending on the status of the switches S
m1 and S
m2. There is a highest peak
Q factor of 6.6 at 4.1 GHz for all switches being OFF, and there is a lowest peak
Q factor of 2.8 at 5 GHz for S
m1 and S
m2 being OFF and S
c1–S
c4 being ON. As for the measured cases, it can be seen that the peaks of the
Q factors occur at the frequency range from 2.0 GHz to 3.0 GHz for most of the cases which are obviously lower than the simulated ones. Additionally, the peak values of
Q factors are from 2.8 to 4.7 depending on the status of switches. The values of
Q factors are varied from 2.5 to 3.75 at the frequency of 4 GHz. Again, the frequency ranges of the measured
Q factors are smaller than those obtained by simulation, and the values indicate that additional loss exists in real cases.
Figure 9a–d and
Figure 10a–d show the simulated and measured inductances versus the frequencies of the proposed variable inductor in
Figure 3b under different switch conditions for S
m1, S
m2, and S
c1–S
c4. The eight curves in each subfigure are similar to those in
Figure 5,
Figure 6,
Figure 7 and
Figure 8. Again, it can be seen that the inductances have coarse change steps by switching the status of S
m1 and S
m2 and fine change steps by switching the status of S
c1–S
c4. The simulated results are very similar to those shown in
Figure 5a–d. As for the measured ones, the results are more similar to the simulated results at the frequency range between 1 GHz to 6 GHz for most cases, especially for the function of switch S
c1. At the 4 GHz frequency, the largest inductance is 575 pH, and the smallest inductance is 300 pH, corresponding to a change rate of the inductance of about 62.5%. Additionally, the fine step sizes of the switched inductances in
Figure 10a–d are about 1% to 12.5% for most inductance range at 4 GHz. Again, the inductances show higher-order component behavior for frequencies larger than 6 GHz due to additional parasitic capacitance and loss from switches.
Figure 11a–d and
Figure 12a–d show the corresponding simulated and measured
Q factors versus the frequencies of the proposed inductor in
Figure 3b, and the eight curves in each subfigure are under the same control status as those in
Figure 9a–d and
Figure 10a–d, except for the quantities are changed as the
Q factors. For the simulated results, it can be seen that the peaks of the
Q factors occur at the frequency range from 4.2 GHz to 6.0 GHz, depending on the status of the switches S
m1 and S
m2. There is a highest peak
Q factor of 7.95 at 4.2 GHz for all switches being OFF, and there is a lowest peak
Q factor of 2.6 at 7 GHz for all switches being ON. As for the measured cases, it can be seen that the peaks of the
Q factors occur at the frequency range from 3.3 GHz to 4.5 GHz for most of the cases. Additionally, the peak values of
Q factors are from 1.45 to 5.9 depending on the status of switches. The values of
Q factors are varied from 1.45 to 5.65 at the frequency of 4 GHz. The loss on the switches seems to be worse than the case in
Figure 3a for most cases except for the case in which all switches are in OFF status or only the switch S
c1 is ON.
In the design shown in
Figure 3a, we aimed to combine two-turn secondary coupling coils with a one-turn coil for flexible tuning. We knew from
Section 2.1 and
Section 2.2 that the inductance changes of the two-turn secondary coupling coil of metal 1 and 2 are approximately 1.21 to 1.28 times that of the one-turn case of metal 1. Since each of the secondary coupling coils occupied one-quarter of the projection area of the main coil, no matter one turn or two turns, we expected the inductance change of m two-turn coils plus 1 one-turn coil will tend to the inductance change of (m+1) two-turn coils. However, the results shown in
Figure 6a–d point to a different trend: the inductance change of m two-turn coils plus 1 one-turn coil tends to the inductance change of (m+1) two-turn coils at low frequency but tends to be m two-turn coils at a higher frequency. This may be due to the mutual coupling behavior difference between two-turn and one-turn secondary coupling coils, and it may also have the influence of the difference in the parasitic capacitance and resistance for the two cases. Nevertheless, this combination cannot provide uniform inductance change over a range of frequencies, and this may limit its application.
On the other hand, the combination of coils with different area sizes of two-turn secondary coupling coils can provide a relatively uniform inductance change over a range of frequencies. However, the step sizes of inductance changes become nonuniform between different Neff combinations for Sm1 or Sm2 that have ON status. This may be due to the current distribution of the main coil changed by switches Sm1 and Sm2, and the effective coupling areas are also changed from the original expected.
For investigating the step size of each switching status, we also calculated the differential nonlinearity (
DNL) for each designed variable inductor from the measured data. The
DNL is defined as
in which
L(
LSB) is defined as
i.e., the uniform inductance changing step size by switching S
c1–S
c4 for a certain S
m1 S
m2 status. The calculated
DNL for the variable inductors shown in
Figure 3a,b, respectively, are shown in
Figure 13a,b, respectively. It can be seen that DNLs are within
for most cases and the DNLs of the design in
Figure 3b are averagely smaller than that of the design in
Figure 3a except for some switching status. These results can be explained by the discussion provided in the previous two paragraphs.
From the results in previous work [
9], we observed that the
Q factor dropped significantly as the switches turned on, and this also happened in our cases. This effect is especially obvious in the results shown in
Figure 12a–d. For the case that all switches are off, the
Q factor has a peak value of 5.95 at 3.4 GHz. As S
c1 turns on, the peak of
Q factor drops to about 5.5. For all other cases,
Q factors do not exceed 3.85. The switches on the main coil paths will directly consume the power flowing in the path. The switches on the secondary coupling will decrease the magnetic energy store in the whole structure, and the parasitic resistance in the transistor also consumes power, which makes the
Q factor even worse. Although a larger size of switch transistor may alleviate the loss, the parasitic capacitance will make the SRF significantly drop down. Besides the factors discussed above, another reason for the difference between the simulated results and the measured ones may be the NMOS model. Since we used the RF-NMOS, which has a fixed layout, and the parasitic effects are included in the device model, we did not include the layout of the NMOS at the EM stage. However, the metal layers of the NOMS transistors are located just beneath the designed coils, and there must be parasitic capacitance between them. The additional parasitic may further limit the bandwidth and
Q factor of the designed variable inductor.
In our design, there are two sub-coils controlled by Sm1 and Sm2. This design is to prevent a large gap of inductance change. From the results shown above, the inductance change caused by the outer main coil controlled by Sm1 is relatively small, but it introduces significant parasitic capacitance and resistance. Therefore, the path controlled by Sm1 can be omitted to improve the bandwidth and the Q factor. Another strategy to improve the performance of the variable inductor may use the one-turn secondary coupling coils at the upper metal layers.