Generalized Multivariate Symplectic Sparsest United Decomposition for Rolling Bearing Fault Diagnosis
Abstract
:1. Introduction
- Taking the proposed regularized singular local linear operator as the objective function, the signal decomposition problem is replaced by the filter optimization problem. While the number of components is determined adaptively, the component signal is constrained into an AM–FM signal with physical significance.
- With the advantage of adaptive acquisition of projection vectors by CAP, the unified characterization from a multichannel signal to a single-channel signal is realized. Meanwhile, the ability of generalized demodulation to convert a time-varying instantaneous frequency into a constant frequency is exploited to achieve the stabilization of variable-speed signals.
- The generalized multivariate symplectic sparsest united decomposition method is proposed. Compared with the MVMD and MEMD methods, the GMSSUD method has better decomposition accuracy for multichannel time-varying signals.
2. Theoretical Background
2.1. Completely Adaptive Projection
- (1)
- A series of projection vectors ( is the number of projections, ) are obtained by sampling on the dimensional sphere using the Hammersley uniform sampling method. The covariance matrix ( is a statistical expectation operator, is the transpose of a matrix) is constructed, and then the covariance matrix is decomposed by the eigenvalues. The eigenvector corresponding to the largest eigenvalue of is defined as the principal direction vector and as the opposite direction vector. The Euclidean distance between each uniform projection vector and the principal direction vector is calculated, and the half of the uniform projection vector close to the principal direction vector is repositioned by Equation (1).
- (2)
- The half of the uniform projection vector close to the principal opposite vector is repositioned using Equation (2).and in Equations (1) and (2) are the aggregation directions of the uniform projection vector , and is the aggregation degree. The degree of aggregation is related to the power imbalance between the multichannel signals.
- (3)
- The power profile of the multichannel signal can be expressed by calculating the power square of each channel of the multichannel signal, and the Gini index can reflect the imbalance in the data well. Therefore, the degree of aggregation can be determined by calculating the Gini index of the power square vector of each channel of the multivariate signal. is expressed by Equation (3) as
2.2. Generalized Demodulation
2.3. Monocomponent AM–FM Annihilating Operator
2.4. Principle of GMSSUD Method
- (1)
- For the multichannel signal , projection vectors are obtained by the CAP projection strategy according to the characteristics of , and then the projection signal of is calculated.
- (2)
- The unified signal of the multichannel signal is obtained by averaging the projected signal .
- (1)
- The unified representation signal is transformed by STFT. According to the spectrum distribution of the time–frequency (TF) spectrum, the instantaneous frequency (IA) changing spectral line of the signal is obtained by the ridge extraction method.
- (2)
- The Hilbert transform is applied to to construct the analytic signal .
- (3)
- The corresponding phase function is obtained according to , and the generalized demodulation signal is constructed to realize the stabilization of the time-varying signal, where .
- (1)
- For the stabilized signal , pre-noise reduction is performed, so that , and the phase space trajectory matrix is constructed.is the data length, is the embedding dimension, usually set to , and is the delay length, . By determining the embedding dimension and the delay length through PSD, the reconstruction matrix can be obtained, subsequently obtaining the symplectic geometric atom library after diagonal averaging .
- (2)
- The singular local linear operator is computed for each initial single component.
- (3)
- is constructed as the reconstruction threshold index, the symplectic geometry atoms with are screened for reconstruction, and part of the symplectic geometry atom matrix containing the significant modes of the original signal is obtained. The remaining ineffective components do not engage in the reconstruction, thereby decreasing the calculation volume and increasing efficiency.
- (4)
- is merged with other symplectic geometry atoms in turn, and the singular local linear operator value is recalculated. If it is reduced, the atoms are merged, and each component after symplectic geometric pre-noise reduction is obtained; then, all the components are added to form the denoising signal .
- (1)
- The filter is constructed as shown in Equation (13), , and illustrated in Figure 3.
- (2)
- A genetic algorithm is used to obtain the optimal filtering parameters of the denoising signal to solve the following optimization problem :In this optimization problem, , is the singular local linear operator calculation on . By minimizing , the filtered signal is constrained to be a local narrowband signal, so as to achieve the purpose of adaptive frequency band segmentation. is used to regularize the optimization objective function, is the differential operation that regulates , and the weight can control the strength of the regularization term, usually set to .
- (3)
- Let and repeat the previous sub-step (2) to build the optimal filtering parameter matrix until , where , and all refer to a certain set of filter parameters in the filter parameter matrix. Finally, the signal after symplectic geometric noise reduction is filtered by the filter bank constructed in to achieve segmentation of the signal frequency band, and components are obtained, where .
- (4)
- According to the phase function obtained in Step 2, inverse generalized demodulation is performed on the components of different frequency bands obtained after filtering. In this step, the variable speed characteristics in the original signal are restored to each , which is convenient for the subsequent envelope order spectrum processing of . The process of obtaining is as follows:
3. Numerical Simulation
3.1. Decomposition Performance Comparison
3.2. Multichannel Variable-Speed Fault Simulation Signal Analysis
4. Experiment
- (a)
- Outer race fault
- (b)
- Inner race fault
5. Conclusions
- (1)
- The CAP method is adopted to process multichannel signals to obtain a unified representation signal. This method can obtain the projection vectors adaptively according to the characteristics of the multichannel signals and realize the feature enhancement by fusing the projection signals from different channels.
- (2)
- Generalized demodulation is adopted to stabilize the variable-speed signal. This method can straighten the time–frequency curve and make it parallel to the time axis, which removes the interference in the instantaneous frequency caused by the change in speed.
- (3)
- The problem of signal decomposition is transformed into the problem of sparse filter parameter optimization, taking the regularized singular local linear operator as the optimization objective, and by optimizing the parameters of the constructed sparse filter, the decomposition result is constrained to be an amplitude–frequency modulation. The decomposition results have better physical significance.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Zhou, W.; Habetler, T.G.; Harley, R.G. Bearing Condition Monitoring Methods for Electric Machines: A General Review. In IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics & Drives; IEEE: Piscataway, NJ, USA, 2007. [Google Scholar] [CrossRef]
- de Azevedo, H.D.M.; Araújo, A.M.; Bouchonneau, N. A Review of Wind Turbine Bearing Condition Monitoring: State of the Art and Challenges. Renew. Sustain. Energy Rev. 2016, 56, 368–379. [Google Scholar] [CrossRef]
- Rai, A.; Upadhyay, S.H. A Review on Signal Processing Techniques Utilized in the Fault Diagnosis of Rolling Element Bearings. Tribol. Int. 2016, 96, 289–306. [Google Scholar] [CrossRef]
- Peng, B.; Bi, Y.; Xue, B.; Zhang, M.; Wan, S. A Survey on Fault Diagnosis of Rolling Bearings. Algorithms 2022, 15, 347. [Google Scholar] [CrossRef]
- Lei, Y.; Lin, J.; He, Z.; Zuo, M.J. A Review on Empirical Mode Decomposition in Fault Diagnosis of Rotating Machinery. Mech. Syst. Signal Process. 2013, 35, 108–126. [Google Scholar] [CrossRef]
- Cheng, J.; Yang, Y.; Yang, Y. A Rotating Machinery Fault Diagnosis Method Based on Local Mean Decomposition. Digit. Signal Process. 2012, 22, 356–366. [Google Scholar] [CrossRef]
- Dragomiretskiy, K.; Zosso, D. Variational Mode Decomposition. IEEE Trans. Signal Process. 2014, 62, 531–544. [Google Scholar] [CrossRef]
- Pan, H.; Yang, Y.; Li, X.; Zheng, J.; Cheng, J. Symplectic Geometry Mode Decomposition and Its Application to Rotating Machinery Compound Fault Diagnosis. Mech. Syst. Signal Process. 2019, 114, 189–211. [Google Scholar] [CrossRef]
- Chen, B.; Cheng, Y.; Cao, H.; Song, S.; Mei, G.; Gu, F.; Zhang, W.; Ball, A.D. Generalized Statistical Indicators-Guided Signal Blind Deconvolution for Fault Diagnosis of Railway Vehicle Axle-Box Bearings. IEEE Trans. Veh. Technol. 2024, 1–11. [Google Scholar] [CrossRef]
- Wang, Y.; Xiang, J.; Markert, R.; Liang, M. Spectral Kurtosis for Fault Detection, Diagnosis and Prognostics of Rotating Machines: A Review with Applications. Mech. Syst. Signal Process. 2016, 66–67, 679–698. [Google Scholar] [CrossRef]
- Chen, B.; Cheng, Y.; Allen, P.; Wang, S.; Gu, F.; Zhang, W.; Ball, A.D. A Product Envelope Spectrum Generated from Spectral Correlation/Coherence for Railway Axle-Box Bearing Fault Diagnosis. Mech. Syst. Signal Process. 2025, 225, 112262. [Google Scholar] [CrossRef]
- Yu, W.; Zhao, C. Sparse Exponential Discriminant Analysis and Its Application to Fault Diagnosis. IEEE Trans. Ind. Electron. 2018, 65, 5931–5940. [Google Scholar] [CrossRef]
- Yu, W.; Zhao, C. Broad Convolutional Neural Network Based Industrial Process Fault Diagnosis with Incremental Learning Capability. IEEE Trans. Ind. Electron. 2020, 67, 5081–5091. [Google Scholar] [CrossRef]
- Rafiq, H.J.; Rashed, G.I.; Shafik, M.B. Application of Multivariate Signal Analysis in Vibration-Based Condition Monitoring of Wind Turbine Gearbox. Int. Trans. Electr. Energy Syst. 2020, 31, e12762. [Google Scholar] [CrossRef]
- ur Rehman, N.; Mandic, D.P. Multivariate Empirical Mode Decomposition. Proceedings of The Royal Society A: Mathematical. Phys. Eng. Sci. 2009, 466, 1291–1302. [Google Scholar] [CrossRef]
- ur Rehman, N.; Aftab, H. Multivariate Variational Mode Decomposition. IEEE Trans. Signal Process. 2019, 67, 6039–6052. [Google Scholar] [CrossRef]
- Zhou, J.; Cheng, J.; Wu, X.; Wang, J.; Cheng, J.; Yang, Y. Completely Adaptive Projection Multivariate Local Characteristic-Scale Decomposition and Its Application to Gear Fault Diagnosis. Measurement 2022, 202, 111743. [Google Scholar] [CrossRef]
- Ge, K.; Shen, Y.; Zhou, J.; Peng, Y.; Wang, S. MESMD and Its Application to Fault Diagnosis of Gear. IEEE Sens. J. 2024, 24, 30512–30521. [Google Scholar] [CrossRef]
- Huang, J.; Zhang, F.; Coombs, T.; Chu, F. The First-Kind Flexible Tensor SVD: Innovations in Multi-Sensor Data Fusion Processing. Nonlinear Dyn. 2024. [CrossRef]
- Xu, H.; Wang, X.; Huang, J.; Zhang, F.; Chu, F. Semi-Supervised Multi-Sensor Information Fusion Tailored Graph Embedded Low-Rank Tensor Learning Machine under Extremely Low Labeled Rate. Inf. Fusion 2023, 105, 102222. [Google Scholar] [CrossRef]
- Huang, J.; Zhang, F.; Safaei, B.; Qin, Z.; Chu, F. The Flexible Tensor Singular Value Decomposition and Its Applications in Multisensor Signal Fusion Processing. Mech. Syst. Signal Process. 2024, 220, 111662. [Google Scholar] [CrossRef]
- Liu, D.; Cui, L.; Wang, H. Rotating Machinery Fault Diagnosis under Time-Varying Speeds: A Review. IEEE Sens. J. 2023, 23, 29969–29990. [Google Scholar] [CrossRef]
- Liu, C.; Cheng, G.; Liu, B.; Chen, X. Bearing Fault Diagnosis Method with Unknown Variable Speed Based on Multi-Curve Extraction and Selection. Measurement 2020, 153, 107437. [Google Scholar] [CrossRef]
- Hu, X.; Peng, S.; Hwang, W.-L. Multicomponent AM-FM Signal Separation and Demodulation with Null Space Pursuit. Signal Image Video Process. 2012, 7, 1093–1102. [Google Scholar] [CrossRef]
- Lv, Y.; Yuan, R.; Song, G. Multivariate Empirical Mode Decomposition and Its Application to Fault Diagnosis of Rolling Bearing. Mech. Syst. Signal Process. 2016, 81, 219–234. [Google Scholar] [CrossRef]
- Chen, B.; Cheng, Y.; Zhang, W.; Mei, G. Investigation on Enhanced Mathematical Morphological Operators for Bearing Fault Feature Extraction. ISA Trans. 2021, 126, 440–459. [Google Scholar] [CrossRef] [PubMed]
- Wang, T.; Liang, M.; Li, J.; Cheng, W. Rolling Element Bearing Fault Diagnosis via Fault Characteristic Order (FCO) Analysis. Mech. Syst. Signal Process. 2014, 45, 139–153. [Google Scholar] [CrossRef]
Method | Com1 | Com2 | Com3 |
---|---|---|---|
GMSSUD | |||
MESMD | 0.0562 | ||
MVMD | 0.724 | 1.58 | |
MEMD | 0.481 | 1.10 |
Method | GMSSUD | MESMD | MVMD | MEMD |
---|---|---|---|---|
Processing time (s) | 4.88 | 0.514 | 2.61 | 1.426 |
Method | GMSSUD | MESMD | MVMD | MEMD |
---|---|---|---|---|
Processing time (s) | 27.02 | 3.28 | 13.42 | 8.66 |
Method | Com1 | Com2 | Com3 | Com4 | Com5 | Com6 | Com7 |
---|---|---|---|---|---|---|---|
GMSSUD | 0 | 0.319 | 1.03 | 2.04 | 0.0083 | 0.0154 | 0.00085 |
MESMD | 0.051 | 0.041 | 0.991 | 0.104 | 0.285 | 0.125 | 0.224 |
MVMD | 0 | 0.06 | 0.0058 | 0.0019 | 0.0011 | 0.000077 | 0.008 |
MEMD | 0.045 | 0.039 | 0.26 | 0.14 | 0.088 | 0.026 | 0 |
Parameter | Pitch Circle Diameter (mm) | Contact Angle ) | Ball Diameter (mm) | Number of Balls |
---|---|---|---|---|
Value | 46 | 0 | 9.42 | 9 |
Method | GMSSUD | MESMD | MVMD | MEMD |
---|---|---|---|---|
Processing time (s) | 41.42 | 6.54 | 26.74 | 13.66 |
Method | Com1 | Com2 | Com3 | Com4 | Com5 | Com6 | Com7 |
---|---|---|---|---|---|---|---|
GMSSUD | 0.0421 | 2.1517 | 0.0566 | 0.0029 | 0.0085 | 0.0123 | 0.038 |
MESMD | 0.0480 | 0.0417 | 0.0329 | 0.0606 | 0.0836 | 0.117 | 0.7349 |
MVMD | 0.4293 | 0.0162 | 0.0049 | 0.002 | 0.0011 | 0.001 | 0.0024 |
MEMD | 0.0531 | 0.0717 | 0.0616 | 0.0125 | 0.0175 | 0.0038 | 0 |
Method | GMSSUD | MESMD | MVMD | MEMD |
---|---|---|---|---|
Processing time (s) | 45.93 | 7.21 | 25.89 | 12.52 |
Method | Com1 | Com2 | Com3 | Com4 | Com5 | Com6 | Com7 |
---|---|---|---|---|---|---|---|
GMSSUD | 0.1212 | 0.8013 | 2.9452 | 1.1722 | 0.0819 | 0.3320 | 0.1375 |
MESMD | 0.0891 | 0.0666 | 0.1034 | 0.1619 | 0.4570 | 0.8757 | 1.1910 |
MVMD | 0.2411 | 0.0502 | 0.0126 | 0.0053 | 0.0016 | 0.0015 | 0.0011 |
MEMD | 0.1404 | 0.1628 | 0.1711 | 0.5573 | 1.3163 | 0.8576 | 0 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Sun, W.; Liu, Y.; Peng, Y. Generalized Multivariate Symplectic Sparsest United Decomposition for Rolling Bearing Fault Diagnosis. Electronics 2025, 14, 592. https://doi.org/10.3390/electronics14030592
Sun W, Liu Y, Peng Y. Generalized Multivariate Symplectic Sparsest United Decomposition for Rolling Bearing Fault Diagnosis. Electronics. 2025; 14(3):592. https://doi.org/10.3390/electronics14030592
Chicago/Turabian StyleSun, Weikang, Yanfei Liu, and Yanfeng Peng. 2025. "Generalized Multivariate Symplectic Sparsest United Decomposition for Rolling Bearing Fault Diagnosis" Electronics 14, no. 3: 592. https://doi.org/10.3390/electronics14030592
APA StyleSun, W., Liu, Y., & Peng, Y. (2025). Generalized Multivariate Symplectic Sparsest United Decomposition for Rolling Bearing Fault Diagnosis. Electronics, 14(3), 592. https://doi.org/10.3390/electronics14030592