1. Introduction
Large eddy simulation (LES) is one of the most promising computational fluid dynamics (CFD) models to solve fluid flow problems, and it is now widely applied to simulate jet flows [
1]. It is important to set turbulent inflows that are as realistic as possible for the LES of jet flows, since turbulent inflows that are not realistic enough greatly increase the calculation error, as proved by Salkhordeh and Kimber [
2]. For high Re jet flows, the computational cost of turbulent inflow generation is a problem.
To set an ideal turbulent inflow is difficult because this requires that the inflow vary stochastically and continuously with space and time and also satisfy statistical turbulent characteristics in both the space domain and time domain, including the first and high-order moments, the spatial correlations, the spectrum distribution of turbulent kinetic energy and other related variables [
3,
4,
5]. Various methods have been proposed to generate turbulent inflow, and these methods can be classified into three categories: the transition-inducing method, the synthetic turbulence generation method and the recycling method, according to Wu [
5] and Dhamankar et al. [
3].
In the transition-introducing method, the inlet is located in a place where the flow is laminar, so no or simple turbulence information is required at the inlet, but the domain between the inlet and the region of interest should be long enough such that the laminar flow can naturally evolve to a turbulent state. The transition of laminar-to-turbulent usually requires a very long evolving distance and thus leads to huge computational cost [
6]. Introducing artificial disturbance can accelerate the generation of turbulence, which, however, should be carefully executed. Mild and reasonable disturbances can be eventually overwhelmed by the naturally evolving turbulence, but inappropriate disturbances can produce spurious fluctuations [
7]. Moreover, even on the condition of being imposed with artificial disturbance, the computational cost of the transition-introducing method is still much larger than that of other methods, so it is now mainly limited to studying flow in the turbulent transition state.
The synthetic turbulence generation method artificially mimics turbulent eddies at the inlet based on known characteristics of the turbulent flow, so it avoids the need for a long transition domain to form turbulence. There are about five main strategies applied in the synthetic method [
3]: the spectral-representation-based approach, the proper orthogonal decomposition (POD) approach, the digital filter approach, the volumetric-forcing-based approach and the synthetic eddy approach.
The spectral-representation-based approach decomposes fluctuations in turbulent flow into a summation of a series of Fourier harmonics, after which by controlling the amplitude, phase and frequency of the Fourier harmonics, turbulent inflow that satisfies specific turbulent length scale, time scale and energy spectrum can be generated [
8]. The POD approach reconstructs the spatial distribution of the fluctuation in turbulent flow based on times series data that are usually obtained from experiments, and in the reconstruction process, only the main modes containing the largest possible energy are considered [
9]. The digital filter approach designs digital filters to filter random signals to feature the specified spatial length scale and Reynolds stress tensor, and the digital filters are usually designed using empirical spectrum shape and correlation function [
10]. The volumetric-forcing-based approach induces turbulent fluctuations via introducing artificial body force in the governing momentum equations over a designated domain near the inlet, and desired shear stress profiles are achieved on some inner planes of the domain by controlling the magnitude of the body force [
11]. The synthetic eddy approach calculates velocity fluctuations based on a predesigned 2D or 3D fluctuating vorticity field that is controlled by predefined spatial and temporal functions [
12]. Some synthetic methods may involve two or more approaches. Recently, Hao et al. [
13] proposed a method that uses POD, digital filtering and mode decomposition to construct turbulent fluctuations based on specified Reynolds stress and random signal.
The major advantages of the synthetic method include that it requires only a short developing distance to form realistic turbulence and that it is able to generate turbulent inflow in arbitrary geometries. Therefore, the synthetic method has received much attention. Some synthetic methods have been developed in commercial CFD codes so that they can be used by engineers conveniently. For example, the Vortex method [
14] and the Spectral Synthesizer [
15] were developed in the general CFD code ANSYS Fluent. However, most of the synthetic methods only focus on the synthesis of velocity, which is not enough for compressible turbulent flows, because fluctuations in the thermodynamic variables, including temperature, density and pressure, are also important in the compressible condition.
The strategy of the recycling method is extracting instantaneous velocities continuously from a plane inside the calculation domain to the inlet so that the flow can develop continuously and generate turbulence eventually. Wu [
5] classified the recycling method into the strong recycling method and the weak recycling method. In the strong recycling method, the strict periodic condition is applied, while in the weak recycling method, the data are recycled and then rescaled to satisfy specific statistics (e.g., mean velocity and Reynolds stresses) before being mapped back to the inlet, so the weak recycling method is also called the recycling–rescaling method (RRM).
The RRM was originally proposed by Lund and Wu [
16] for spatially developing incompressible boundary layers. In Lund’s method, the instantaneous velocity is decomposed into mean and fluctuation, the boundary layer is divided into inner and outer layers, and then the mean velocity and fluctuation velocity are separately recycled and rescaled in each layer. Spalart et al. [
17], Uzun et al. [
18] and Baha-Ahmadi et al. [
19] proposed a simpler RRM by directly recycling the instantaneous velocity or only recycling the fluctuating velocity in the entire boundary layer. Urbin et al. [
20] and Stolz et al. [
21] began to extend Lund’s RRM to compressible turbulent boundary layers by recycling and rescaling density and temperature along with velocity. Xu et al. [
22] proposed another version of RRM for compressible flows in which the temperature was related to the velocity based on Morkovin’s hypothesis. The validity of the RRM they proposed for compressible flows has been proven by many works and is widely used for compressible flows [
23,
24].
The RRM requires an extra domain with the same shape as the inlet to execute the recycling process. The computational cost of the extra domain is acceptable for low Re jet flows, while for high Re jet flows, the cost is huge. Taking the round jet flow as an example, if the turbulent inflow is generated in an extra pipe domain with a length of 5
D (where
D is the pipe diameter) that is discretized by a typical resolution for LES, i.e.,
[
25], the total grid number of the extra domain is about 0.6 million for
, and the numbers increase to about 8 million and 30 million for
and
, respectively. For most industrial flows, the grid number is usually on the order of ten million, which means that for high Re jet flows, the cost of generating turbulent inflow would be too computationally intensive compared with the overall cost.
The way to reduce the extra cost when applying the RRM is reducing either the length or the grid number of the extra domain. However, the length of the extra domain should not be too short, as “spurious periodicity” would be introduced into the inflow during the recycling process, as proved by Nikitin [
26]. As for reducing the grid number, this would lead to low resolution, which increases the simulation error significantly. Considering that the grid number is proportional to the flow Re number, a new method of generating turbulent inflow for high Re jet flows based on turbulence data of lower Re flows is proposed for the purpose of decreasing computational cost. For narrative purposes, the new method is referred to as the TIG-LowRe method (Turbulent Inflow Generation based on Low Re flow).
In this paper, the TIG-LowRe method is used to generate turbulent inflow for the LES of a non-isothermal round jet flow at Re = 86,000, and the simulation results are compared with experimental data to validate the TIG-LowRe. The rest of the paper is arranged as follows.
Section 1 introduces the details of the TIG-LowRe method;
Section 2 describes the numerical details;
Section 3 analyzes the simulation results; and
Section 4 presents the conclusions.
2. Turbulent Inflow Generation Based on Low Re Flow
The instantaneous velocity is composed of the mean and the fluctuation:
where
is the velocity; the lower-case and upper-case characters represent the instantaneous and the mean variable, respectively, and the one with apostrophe represents the fluctuation; the subscript
denotes the streamwise, wall-normal and spanwise coordinates
, respectively; and
is time.
The strategy of the TIG-LowRe method is setting the profiles of the mean velocities as constant at the inlet while generating the fluctuating velocities based on an extra flow that is at much lower Re.
Figure 1 takes the pipe flow as an example to sketch the method. As sketched in
Figure 1, in order to generate turbulent inflow for a flow at Re
h (the high Re flow and also the main flow), firstly a turbulent flow at a lower Re number, Re
l (the low Re flow), is simulated; then, fluctuating velocities on an interior plane of the low Re flow (low Re data plane) are extracted out and scaled to obtain fluctuating velocities for the high Re flow; finally the fluctuating components are added to the mean components to obtain the instantaneous velocities of the high Re flow. Two conditions are assumed in the TIG-LowRe method, one of which is that both the low Re flow and the high Re flow are turbulent, while the other is that the low Re data plane and the inlet of the high Re flow are geometrically similar.
According to
Figure 1, the fluctuating velocities of the high Re flow are calculated as:
where the subscript “
rms” means the root mean square (RMS) sampled over time, and the subscripts “Re
l” and “Re
h” represent the low Re flow and the high Re flow, respectively. Similar scaling techniques as Equation (2) are applied by some RRM methods without involving Re changes [
18,
27].
In the TIG-LowRe method, the in Equation (1) and the in Equation (2) should be set in advance, which can be obtained from published research in the literature and experimental data. In conditions where no data are available, the target data can be calculated using the RSM (Reynolds stress model).
The data of flows at Re
l and Re
h are different on both the space and time scales. To map the low Re data to the inlet of the high Re flow, the low Re data plane must be scaled to fit the inlet of the high Re flow. In the RRM, the dimensionless wall unit
is usually used to map the recycling data to the inlet [
16]. However, it is inappropriate to scale the space with
in the TIG-LowRe method, since the ranges of
between the low Re flow and the high Re flow are quite different. Therefore, the dimensional coordinates are used to scale the low Re data plane:
where
is the ratio of the inlet geometrical size of the high Re flow to that of the low Re data plane. Therefore,
As for the time scale, the rule to follow is:
where
is the time interval of extracting data from the low Re data plane;
is the time step applied to simulate the high Re flow; and
and
are the turbulent integral timescales of the low Re flow and the high Re flow, respectively. The application of Equation (5) is to avoid introducing too strong of a temporal correlation to the high Re flow.
3. Numerical Methodology
To validate the TIG-LowRe, LES simulations of the non-isothermal round jet flow measured by Xu et al. [
28] with the turbulent inflow generated by the TIG-LowRe method were carried out. The jet flow is sketched in
Figure 2. As shown in the figure, the cylindrical coordinates are used to describe the jet flow, and
are the axial, radial and circumferential coordinates, respectively. The Re number of the jet flow based on the pipe diameter
D and average axial velocity at the pipe exit
is 86,000. The temperature of the air in the pipe is uniform at 313 K. The temperature and pressure of the ambient air are constant at 301 K and 101,325 Pa, respectively. The pipe length is long enough so that the flow is fully developed before being ejected into the air.
Two LES cases were carried out, and the Re numbers of the low Re flows used to generate turbulent inflow were 10,000 and 24,000 for the two cases. For narrative purposes, these respective two cases are referred as case-Re10000 and case-Re24000.
3.1. Governing Equations
Considering that the density variation of the jet flow is small, the incompressible solver was used. The filtered governing equations for incompressible flows in Cartesian coordinates are:
where the overbar represents the filtered (or resolved) value;
are the filtered velocity, pressure, sensible enthalpy and temperature, respectively;
is the thermal conductivity;
is the stress tensor due to molecular viscosity;
is the molecular viscosity; and
is the subgrid-scale stress defined by Equation (9), which is modeled by the subgrid model developed by Nicoud and Ducros [
29].
The last term on the right hand of Equation (8) is the subgrid enthalpy flux, estimated as:
For the sake of narration, the overbar is not shown in the following sections.
3.2. Details of the LES of the Non-Isotherm Round Jet Flow
The simulation domain is a cylinder with a diameter of
and a length of
, as shown by
Figure 3. The axial domain is from
, and the pipe exit is located at
. A
long geometry of the pipe is included in the domain. The domain is meshed by hexahedral grids using the O-Block approach. Taking the grid settings of the LES of a round jet flow at
executed by Kim [
30] as reference, the distribution of grid numbers was set as 360 × 100 × 135, corresponding to the axial, circumferential and radial directions, respectively. The area inside the red box is the key area of jet flow developing, which occupies 88% of the mesh. The circumferential grid is equispaced, while the axial grid spacing
and the radial grid spacing
increase along the axial and radial directions, respectively.
Figure 4 shows the distribution of
along the center line and
at location
. The figure shows that the smallest mesh is in the wall vicinity at the pipe exit, where
is about
and
is about
, and the largest mesh in the red box is near
,
, where
is about
and
about
.
The commercial CFD code Fluent was used to execute the simulations. The pressure-based solver was chosen to solve the equations. The TIG-LowRe method was executed through the Scheme commands of Fluent. The solution methods were set according to the advice of Menter [
31]. The second-order central difference scheme and bounded central difference scheme were used for the spatial discretization of momentum and the energy equations, respectively. The scheme adopted for time discretization was the second-order implicit, non-iterative time advancement. The second-order scheme was used for pressure interpolation. The least-squares cell-based scheme was selected for gradient calculation.
The inlet of the simulation domain was set as the velocity inlet. The inlet temperature was assumed to be constant and was set as 313 K. The inlet velocity was generated by the TIG-LowRe method, so the mean velocity and the root mean square of the fluctuating velocity of the main flow were provided as target data as shown by Equations (1) and (4). The target data and the low Re flow data were calculated using the RSM and the LES, respectively, and related calculation details are described in the next sub-section.
The outlet of the simulation domain was set as the pressure outlet, and a constant pressure of 101,325 Pa and a constant temperature of 301 K were set at the outlet. The pipe wall was set as adiabatic with no slip wall condition. The flow field was initialized with a velocity of 0 m/s, temperature of 301 K and pressure of 101,325 Pa.
The time step was set as to make the maximum CFL number less than 1.0. After running for about , the convergence of the simulations was reached because the net mass flux of the inflow and the outflow decreased to be less than 0.04% of the total inflow mass flux and the variables of the flow fields were statistically steady. After running for another , the sampling process began and lasted for more than , and the time-averaged statistics were averaged circumferentially so as to improve the statistical convergence.
3.3. Generating Turbulent Inflow for the LES of the Jet Flow
3.3.1. Calculation of the Target Data
A pipe flow at Re = 86,000 was simulated via the RSM using Fluent to provide the target data, i.e., the mean velocities and the root mean square of the velocity fluctuations, for the TIG-LowRe method. The simulation domain was a pipe with a diameter of and a length of . The domain was meshed by about 0.68 million
hexahedral grids. The grids were uniformly distributed in the axial and
circumferential directions, while in the radial direction, the grid spacing decreased towards the wall, and the dimensionless spacing Δy+ of the first layer near the wall was about 1.
The inlet and the outlet of the domain were coupled by a strict periodic condition. The temperature of the air in the pipe was 313 K. The wall was set as adiabatic with the no-slip wall condition. After the RSM simulation was completed, the mean velocities and corresponding Reynolds stresses on the middle cross-section of the pipe were extracted out as the target data for the TIG-LowRe method.
3.3.2. Calculation of the Low Re Data
Two pipe flows at Re = 10,000 and Re = 24,000, respectively, were simulated via the LES using Fluent to provide low Re data for the TIG-LowRe method. The simulation domain was a pipe with a length-to-diameter ratio of 5. Hexahedral grids were used to mesh the domain, and the total grids of the Re = 10,000 case and the Re = 24,000 case were about 0.72 million and 1.9 million, respectively. For both cases, the wall–normal grid spacing was about 0.4~0.5 near the wall and about 15~20 near the pipe center, the axial grid spacing was about 32~35, and the circumferential grid spacing was less than 15.
The boundary conditions of the two low Re flow cases were set in the same way as the RSM case, and the solution method settings were the same as the LES of the jet flow above. The time steps were about (flow through time) for the Re = 10,000 case and for the Re = 24,000 case so that the maximum CFL numbers of both cases were about 0.5.
The two low Re flow simulations reached statistical steadiness after 5~7 , and then the fluctuations in the axial, radial and circumferential velocities of the middle cross-section of the pipe were extracted out and saved as the low Re data for the TIG-LowRe method.
5. Conclusions
Motivated by reducing the high computational cost of generating turbulent inflow for high Re jet flows using the recycling–rescaling method, a turbulent inflow generation method based on Low Re flow, TIG-LowRe for short, is proposed. To validate the TIG-LowRe method, two LES simulation cases of a non-isothermal round jet flow at Re = 86,000 were carried out, and the turbulent inlet velocities of the two cases were generated by the TIG-LowRe method based on round pipe flows at Re = 10,000 and Re = 24,000.
The simulation results show that when the turbulent inflow of the jet flow is generated by the flow at Re = 10,000, the mean temperature and fluctuating temperature agree well with the experiment, but the velocities shift away from the experimental data by some extent; as a result, the mean axial velocity decays too fast along the axial direction, the axial fluctuating velocity is over-predicted and the radial fluctuating velocity is under-predicted. By increasing the Re number of the low Re flow to 24,000, the decay rates of the axial mean velocity and the velocity fluctuations decrease, which improves the agreements of the axial mean velocity and fluctuating velocity with the experiment but increases the difference between the radial fluctuating velocity and the experiment. Meanwhile, the good agreement of the mean temperature and fluctuating temperature with the experiment is retained. The analysis of the turbulent structure proves that when the inflow is generated by the flow at Re = 10,000, more fine turbulent structure is lost than for that generated by the flow at Re = 24,000, which makes the jet flow mix with the ambient fluid more quickly so that larger fluctuations are generated.
In summary, the distributions of the velocity and temperature of the jet flows with turbulence generated by the TIG-LowRe method are similar to those of the experiment, so it can be concluded that the TIG-LowRe method is able to generate realistic turbulent inflow for jet flows, with the exception that the fine turbulent structure of the main flow is lost because of the Re difference between the low Re flow and the main flow, which increases the simulation error. However, by increasing the Re of the low Re flow properly, finer turbulent structure can be provided in the inflow, and the simulation error can be reduced while the computer cost remains affordable.
Furthermore, though the TIG-LowRe method cannot be used in compressible flows, its validity is proven in this paper, and its feasibility for compressible flows will be studied in the author’s future work.