4.1. Conceptual Design
4.1.1. Conceptual Example “SwingSat”
Current research is exploring the potential of METs to enhance satellite constellation deployment. The scope of this work primarily revolves around three major task areas given below.
What are some best practices for performing satellite constellation deployments with tethers?
How should constellation spacecraft made for deployment by tethers be designed?
How does the performance of tethered constellation deployment compare against traditional deployment methods?
Of these, task areas 1 and 2 have received the most effort to date, and work is ongoing relating to task area 3. A summary of results from investigating task areas 1 and 2 make up the majority of the rest of this article, focusing on orbital maneuvers and spacecraft design. Future work will be published upon further progress in all three task areas.
For this article, a conceptual satellite constellation deployed by tethers will be discussed, and referred to by the name “SwingSat”. This constellation is not a system currently being produced, but is solely for referring to a MET-based system when discussed in parallel with existing systems. It is primarily to help give a name and a visual representation to the reader for a system utilizing the concepts discussed throughout this article. An example of this system has been produced in the form factor of a 3U CubeSat, which is composed of two 1.5U halves, one being a “driver” hosting a motor drive system that rotates the “deployer” half, which hosts one or more sets of symmetrical tether deployment and release mechanisms for a set of small payloads. In operation, this system could spin up both halves in opposing directions (conserving angular momentum), extend the tethers (in this case, tape measure booms), then upon proper alignment, speed, and timing, release the tethers and payloads. A representation of this system is shown in
Figure 1. Note that this design is purely conceptual and as a visual aid to assist in explaining the concept.
4.1.2. Symmetric versus Asymmetric Release
The system uses paired tethers for stability upon release, as symmetrical release simplifies the return to a non-spinning state after deployment. Symmetrical release in this context involves releasing two opposing tethered objects simultaneously, which, if needed, can allow for payloads and potential counterweights of different masses and geometries as long as the center of mass remains near the central axis of rotation. The term symmetric is used to describe the geometry of the overall system, with a deployer in the center and two identical tethered payloads on either side of the deployer. Asymmetrical release involves letting go of just one tethered payload rather than two, which introduces complex disturbances due to a rapid change in the system’s center of mass on one side, necessitating corrections with attitude control systems, which can be non-ideal if needing to restabilize between multiple sequenced deployments. An asymmetrical release can also alter the deployer’s orbit after releasing a payload, which could require propulsive corrections depending on the nature of the mission. Symmetrical release, however, preserves the deployer’s position, as the releases of opposing masses cancel out orbit-changing forces, assuming the released payloads’ masses and tether lengths are identical.
With symmetrical releases, one aspect that must be considered is that releasing payloads into opposing directions means releasing payloads into different orbits. These two orbital planes of prograde and retrograde released payloads can be initially approximated as coplanar, but over significantly long periods, the effects of nodal precession can become visible due to the minute differences in altitude and velocities of the satellites in the two different planes. If these satellites include onboard propulsion for station-keeping; however, nodal precession effects can be easily mitigated.
4.1.3. Tether-Payload Release vs. Tether-Deployer Release
When considering tether release methods for the payloads, the tether can utilize a disconnection between either the tether and the payload, or between the tether and the deployer. Visual depictions of the pre-separation, separation, and post-separation states of such systems, for asymmetric and symmetric configurations, are given in
Figure 2,
Figure 3,
Figure 4,
Figure 5,
Figure 6,
Figure 7,
Figure 8,
Figure 9,
Figure 10,
Figure 11,
Figure 12 and
Figure 13. It should be noted that these figures are generalizations of each release type, and the true exact locations of centers of mass are dependent on spacecraft design and may shift.
In designs separating the tether from the payload, the tether can be left with the deployer and leave no impact on the lifetime of the payload, aside from requiring a tether release mechanism onboard. Such systems are visualized in
Figure 2,
Figure 3,
Figure 4,
Figure 5,
Figure 6 and
Figure 7. If this is pursued in a system utilizing symmetric releases, however, it is important that the timing of the prograde and retrograde payloads’ release mechanisms are synchronized properly to avoid potentially unstable behavior that would result from delayed release sequencing. For example, if a prograde-released payload were one second before a retrograde payload releasing later off-nominally in the opposite direction, the one second period between releases would have the deployer and retrograde payload spinning in an unbalanced fashion like an asymmetric release system, and also result in the retrograde payload being released into an off-nominal orbital plane because of its angular displacement around the rotating system, thus also sending the deployer into a new off-nominal orbit as well.
To help combat the risks of non-synchronized symmetric tether-payload releases, it is possible to utilize tether-deployer releases instead. Such systems are visualized in
Figure 8,
Figure 9,
Figure 10,
Figure 11,
Figure 12 and
Figure 13. With this method, the control of release between the deployer and tether can be controlled by a single system within the deployer, helping to ensure that both the prograde and retrograde payloads are released synchronously. An effect of this, however, is that the tethers would then remain attached to the payloads, which can be detrimental or beneficial to the payloads’ operation and lifetime, depending on design and application. Negative effects of leaving the tether attached to a payload include an increase in cross-sectional area that increases atmospheric drag while in LEO (gradually decaying its orbit and reducing its lifetime), electrostatic charging while passing through regions of space with high magnetic field and radiation conditions, and additional mass and moment of inertia to handle while doing propulsive or attitude control maneuvers. While at first consideration each of these factors can be considered negative, some of them can also be reconsidered as opportunities for new functions of the payload. If the payload can actuate the tether’s length, extending or retracting it on command, it can be used as a variable drag system for maneuvering and de-orbit operations. If the tether is conductive and able to be connected to other payload electrical systems, it can be repurposed into an electrodynamic tether as a power generation system and/or a low-thrust propulsion system.
4.2. Orbit Design
General constellation design entails choosing orbit parameters and satellite quantities specific to each application. For the sake of brevity, the basics of constellation design is not described in this article, but they are well-described in references [
16,
17,
18,
19,
20]. In general, however, key factors to consider when designing a constellation include, but are not limited to, the following:
Speed of communication between satellites and ground stations (affecting how fast information can be communicated, such as internet speed).
Line-of-sight ranges (affecting how long ground links can last, such as length of a connection between one or more internet satellites before needing to connect to others to maintain connection).
Revisit rate or frequency of repeated positioning of spacecraft over key locations (affecting how frequently location-specific data can be updated, such as monitoring the actively changing boundary of a wildfire).
Range of coverage (such as limits in latitudes, affecting the limits of what regions, ground stations, and people can be covered).
Typically, constellations are constructed from one or more “rings” of satellites in orbital planes (such as a Walker constellation), but this is not necessarily always the case (such as with a Molniya-based constellation). These orbital rings are constructed in a manner where two or more spacecraft share an orbit and follow each other through the progression of their orbit path. These rings can be populated sparsely (such as with GPS), or densely (such as with Starlink).
When describing the orbits throughout this article, only simple elliptical orbits and in-plane maneuvers will be considered. While plane change maneuvers enabled by tethers are possible, they are not the primary focus of this article and will not be discussed in depth. The general geometry and parameters referenced from this point on are shown in
Figure 14. Note that figures throughout this article depicting orbits have had their features exaggerated to assist in explanation, particularly regarding orbit radii and eccentricity. Some of the key orbit parameters to consider are orbit radius
R, apoapsis
Ra, periapsis
Rp, semimajor axis
a, true anomaly
θ, orbital period
T, gravitational parameter of the central planetary body
µ, and the change in velocity needed to execute orbital maneuvers Δ
V.
As the tether concept allows for near-instantaneous imparting of velocity change to deployed payloads, the largest orbit changes can be made by directing this ΔV in a direction tangent to the current trajectory of the payload-deployer system. It is also possible to direct velocity changes by tethers into directions other than directly tangent with the direction of orbital motion, but it is not as energy efficient when looking mainly to spread satellites immediately after launch. If, however, it desired to execute maneuvers such as plane changes, these maneuvers are still possible if the involved systems are designed and operated properly. These kinds of maneuvers are beyond the scope of this article, but will be addressed in future work.
This Δ
V tangent to the direction of orbital motion can be directed prograde or retrograde to increase or decrease a payload’s orbit apoapsis
Ra or periapsis
Rp, thereby also affecting its semimajor axis
a, eccentricity
e, and orbital period
T. A basic visualization of the orbits produced by prograde or retrograde release from a deployer are shown in
Figure 15.
The process of deploying payloads into particular orbits forces some decisions to be made regarding the final orbit configurations of each payload and the deployer. For this system, there are currently five primary options to consider, each yielding their own benefits and drawbacks that can be selected for specific constellation design depending on application and the resources available to produce it. A flowchart describing these different options and the decisions leading to them is shown in
Figure 16. Each orbit design question in the flowchart is described in the following five subsections. Future research may discover additional constellation design options, which would be discussed in future publications.
4.2.1. Orbit Design Question 1: Single or Multiple Orbit Paths for Released Payloads
When considering single or multiple orbit paths, this asks whether payloads are required to be deployed solely into identical orbits with their only variation being in true anomaly. If only a single payload orbit path is permitted, this requires the system to utilize asymmetrical payload deployment, which would require either an onboard propulsion system to repeatedly boost the deployer’s orbit back to its initial configuration to recover from payload momentum exchanges, or utilize symmetrical deployment with matched payloads and counterweights. The benefits of this asymmetric method entail very particular orbits with identical geometries, but the drawbacks come with devoting less resources to payloads and more to propulsion or counterweights, which reduce payload capacity and increase the number of launches needed to complete the constellation.
4.2.2. Orbit Design Question 2: Inclusion/Exclusion of Traditional Propulsion on Deployer for Asymmetric Release
When considering asymmetric release deployment, it is necessary to determine if the deployer spacecraft will include traditional propulsion, such as chemical or electric propulsion systems. If traditional propulsion is not included on the deployer, it will be necessary to include some other form of propulsion, such as deploying a tethered counterweight. Each of these options are feasible, but not advantageous for the overall intentions of tethered constellation deployments. Traditional propulsion utilizes established technology and does not contribute to space debris, but requires more design effort and the usage of propellant. Using tethered counterweights is technologically simpler, but is a poor use of spacecraft mass and volume and also contributes to space debris. If possible, these deployment methods should be avoided, but they are technically feasible options.
If the counterweights option were to be used with symmetrical releases, payloads would be released into either a prograde or retrograde release orbit, and counterweights released into the other. This particular approach is unfavorable, as it is not an efficient usage of overall mass and volume, which is critical for small satellites, and contributes to space debris. If this approach is required, it would be preferred to command the system to send payloads into prograde release orbits with the counterweights released into a retrograde orbit small enough to put the weights on a re-entry trajectory for disposal to minimize space debris’ contribution, potentially with a trajectory directly intersecting with the central planetary body. This approach with prograde-released payloads is shown in
Figure 17 and
Figure 18, with options for circular or elliptical orbits, and similar graphics displaying retrograde-released payloads in
Figure 19 and
Figure 20.
4.2.3. Orbit Design Question 3: Single or Multiple Semimajor Axes for Released Payloads
When considering single or multiple semimajor axes being allowed, the key question is whether or not all payload orbits need to be dedicated to very similarly sized orbits. If this requirement is needed, this again results in requiring one of the asymmetrical payload release options. If there is allowance for variation in payload altitude however, symmetrical payload release becomes viable, and is a much more preferable option.
4.2.4. Orbit Design Question 4: Preference on Arguments of Periapses for a Prograde or Retrograde Payload Release Group
With the utilization of a symmetrical release, more options are available, which revolve around potentially optimizing the distribution of deployed payloads in either the prograde or retrograde release orbits. This is not always necessary, but if it is, it would entail the deployer and either prograde or retrograde release orbits being configured in such a way that their orbital periods would allow for a uniform distribution of payloads along an optimized orbital ring, all with the same argument of periapses. The optimized payload group’s orbits could be considered concentric, as they would be identical trajectories overlapping each other. It is possible that this optimized release payload orbit be made circular, but that would eliminate the need for a preference for the arguments of periapses of that payload group. Maintaining the same arguments of periapses would require the deployer to release payloads in the same direction at the same position in its orbit for each payload in the selected optimized group. Examples of these particular orbits are depicted in
Figure 17,
Figure 18,
Figure 19 and
Figure 20.
The basic progression behavior of the released payloads naturally results in the prograde payload “lagging behind” the deployer’s position after one deployer orbit due to the increased orbital period of the prograde payload. The reverse is also true for the retrograde payload “leading ahead” of the deployer after one orbit due to the shorter period for the retrograde payload. A visualization of this behavior is shown in
Figure 21. As more payloads get released, this will naturally produce a chain of payloads that will appear to either “lag behind” or “lead ahead” of the deployer over time as the prograde and retrograde orbits become populated.
The primary benefit of the approach of optimizing one payload group is that it guarantees at least one payload group is released into a consistent pattern, uniformly distributed along a single release orbit path, but this comes at the expense of possibly producing gaps or overlaps in the distribution of payloads in the other release orbit and increasing its eccentricity, and can potentially take more time to execute when waiting for the deployer to intersect with the release orbits at the proper time to release each payload. A visualization of the different optimization options for prograde and retrograde orbit payload distributions and their resultant gaps or overlaps are shown in
Figure 22 and
Figure 23. If this approach is used for optimizing specifically the prograde release orbit, the resultant geometry required for the deployer and retrograde release orbits should be carefully considered so as to not inadvertently release the retrograde payloads on a trajectory leading to a collision with the central planetary body, unless the retrograde payloads are replaced with counterweights for an asymmetrical release approach as previously described.
4.2.5. Orbit Design Question 5: Prograde or Retrograde Release Orbit Optimization Dependent on Period Ratio
If choosing to optimize a prograde or retrograde release orbit payload group, orbit geometry and timing of the deployer’s trajectory and release characteristics must be closely considered. This relationship between the deployer and optimized prograde/retrograde release orbit periods for proper release scheduling will here be referred to as the period ratio,
Ti/
To, where
Ti is the period of the innermost orbit for optimization, and
To the period of the outermost orbit for optimization. For prograde release orbit optimization, the innermost orbit would be the deployer orbit with the outermost orbit being the prograde release orbit. For retrograde release orbit optimization, the innermost orbit would be the retrograde release orbit with the outermost orbit being the deployer orbit. This can be visualized in
Figure 24.
The period of a single orbit
T can be defined by Equation (1), where and
a is the orbit’s semimajor axis,
µ is the gravitational parameter specific to the body being orbited, and
Ra and
Rp being the orbit’s apoapsis and periapsis.
The necessary period ratio
Ti/
To for a selected pair of orbits containing a deployer orbit and an evenly distributed collection of payloads in a prograde or retrograde orbit is defined in Equation (2).
In this equation, n is defined as an integer number of payloads to be uniformly distributed in the optimized orbit, and k is defined as the integer number of instances where the deployer intersects the optimized prograde or retrograde orbit between releases. The lowest value for k in this case is 1, which would result in the deployer releasing a payload every orbit. A value of k equal to 2 would result in the deployer releasing a payload every two orbits, and so on.
With this in mind, it can be seen that there is a balance between speed of deployment and the geometry of the orbits (apoapsis, periapsis, and eccentricity) of that must be decided on when given a set number of payloads to be dispersed. As Ti/To approaches 1, the deployer and optimized release orbits approach similarity, but this requires a high value for k orbit intersections between releases, which would require a longer time to execute. Conversely, as Ti/To approaches 0 (until k is minimized to 1), the fastest time for dispersal is achieved with one release per orbit, but this then involves more dissimilar geometries between the deployer and optimized release orbits as a consequence of the largely different orbital periods, potentially resulting in high eccentricity for one or both of them. These factors must also be considered with the resulting ΔV requirements during deployment, where similar orbit geometries with slower dispersion times require much less ΔV at deployment than dissimilar orbits with more rapid dispersion times. More discussion on the determination of ΔV is included later in this article.
4.2.6. Neutral Release Orbit Optimization Independent of Arguments of Periapses
If the optimization of distribution of either release orbits is not required, these orbits can be produced in a manner allowing the payload orbits to have varying arguments of periapses, potentially leading to either circular or flower orbit configurations with one or more release points along the deployer’s orbit. The existence of gaps when optimizing the retrograde release orbit and overlaps when optimizing the prograde release orbit implies that there are one or more intermediary “neutral” options that lead to complete coverage of both release orbits, but expectedly in a slightly non-uniform distribution pattern. The benefit of not optimizing one release orbit over the other is this more equal distribution quality between both orbits, and potentially quicker dispersion times thanks to not needing to wait for specific orbit syncing between the deployer and either prograde or retrograde orbits. These configurations are shown in
Figure 25 and
Figure 26.
There are several different approaches by which this neutral optimization can be pursued, but they are dependent on mission-specific orbit parameters and would need to be determined on a case-by-case basis. Generally though, this can be done in a way that alternates priorities between prograde and retrograde releases to populate both release orbits. It is also likely advantageous to set the deployer orbit to be circular to allow for the most balanced distribution of minimum and maximum altitudes by each payload in their respective release orbits. A graphic depicting different regions for payload distribution with neutral optimization is given in
Figure 27, and is primarily composed of geometries presented in their simplified forms in
Figure 25 and
Figure 26.
4.3. Conceptual Design Execution
Revisiting the SwingSat concept previously mentioned, the previously mentioned orbit design practices can be applied to a small theoretical constellation of 12 member satellites dispersed by a deployer spacecraft. This is just a small-scale example for the purposes of assisting in demonstrating an application of this work, and is not representative of a real constellation being developed. It is also focused solely on the generalized deployment process soon after launch, not later long-duration operations after initial dispersion. In this example, let there be 12 satellites that need to be distributed around a plane at a median altitude of 500 km. This constellation will be allowed to be deployed in a manner like design option #5 described in
Figure 16. The tether deployment system will be designed to operate with the maximum Δ
V imparted onto each deployed satellite being 20 m/s. The deployment speed is a fairly low and easily achievable using a tether deployment system for small satellite constellation deployment. Further details on deployer and tether design will be described in future published material by the authors. This future documentation is currently focused on tether deployment systems for satellites with individual masses of up to 500 kg, and necessary tape tether systems with masses on the order of a few kilograms made from conventional materials such as carbon fiber and spring steel.
Executing the maneuvers for satellite dispersion, the deployer will utilize neutral priority distribution optimization as depicted in
Figure 27. This will be done by executing 6 symmetrical releases, each of which releasing two payloads at a time, adding up to the 12 total satellites to be deployed. For scheduling these releases, they will alternate priority for evenly spacing out satellites in the prograde and retrograde release orbits. For distribution of the satellites in each release orbit, the objective will be a nominal distribution of 360°/(12/2) satellites = 60° between each satellite. The releases will be scheduled for an initial symmetrical release, then monitoring a difference in true anomaly Δ
θ between the deployer and first prograde-released payload until reaching Δ
θ = 60° to then execute the next release. This would be followed by monitoring Δ
θ between the deployer and first retrograde-released payload until reaching Δ
θ = 120° to then execute the next release. This process of alternating focus between the prograde and retrograde orbits for scheduling releases would continue for the full set of payloads to be deployed. A table describing the criteria for each release is shown in
Table 1.
Following these criteria, these releases can be simulated in a software environment. In this simulation, the deployer was inserted into a simple 500 km altitude, 45° inclination circular orbit at 1 October 2023 00:00:00 UTC. The software that was used was STK Version 12.5.0 by AGI/Ansys, and idealized impulsive maneuvers were done using the Astrogator plugin. Orbit propagation was done using STK’s Earth HPOP Default v10 propagator, and factors of spacecraft mass, atmospheric drag, solar radiation pressure, and radiation pressure were neglected, as those factors are highly dependent on spacecraft design, and are assumed to have little effect on the results of this basic conceptual demonstration. More detailed analysis incorporating these kinds of effects on spacecraft with masses up to 500 kg each, along with varying tether designs, will be published in future work. The deployment system was assumed to operate in idealized conditions where the payload release vectors are directly tangent with the deployer’s trajectory, and releases are treated as impulsive velocity change maneuvers independent of mass and size. While allowing the deployer and onboard payloads to propagate forward in time, and releasing payloads based on the release scheduling criteria previously described, the dates and times of potential releases could be determined, and are also included in
Table 1. The release maneuvers deployed payloads away at exactly 20 m/s directly prograde or retrograde. Visuals of the state of the constellation at each of the release times are given in
Appendix A.
The resulting constellation produces two very similar but separate orbital planes, each with six satellites roughly evenly distributed around them, and is shown in
Figure 28. Payloads that were released into prograde directions are shown in red, retrograde payloads in blue, and the deployer in white. The prograde payloads were placed into orbits with an apoapsis altitude of ~559 km, and a periapsis altitude of 500 km, and the retrograde payloads were placed into orbits with an apoapsis altitude of 500 km, and a periapsis altitude of ~416 km. The altitude bounds of 416–559 km can be narrowed closer to the 500 km median altitude with a lower release velocity than the 20 m/s used in this analysis, but this comes with the consequence of longer time periods between releases, increasing the overall dispersion time. Conversely, more rapid dispersion periods can be achieved with higher release velocities beyond 20 m/s, but this comes with the consequence of a wider altitude range, where retrograde-released payloads can be sent to precariously low altitudes and experience increased effects of atmospheric drag.
With each plane having different orbital periods because of their differing semimajor axes, there are occasional brief instances where satellites in two different planes can be in close proximity to each other in terms of true anomaly θ, but this is soon followed by their separation as one passes by another. Despite this occasional “overlapping” behavior, due to the nature of the distribution, there will never be more than approximately 60° of separation between any two adjacent satellites in the combined planes. While not (yet) optimized for precise positioning of these satellites, this deployment process can effectively distribute its satellites throughout the full spread of an orbital plane in the early phases of this particular conceptual constellation.