India’s Road to Independence in Manufacturing Active Pharmaceutical Ingredients: Focus on Essential Medicines
Abstract
:1. Introduction
2. Methodology
- Desktop research—to identify published literature, reports or news articles, and to carefully study them to understand the evolution of India’s heavy import dependence for pharmaceutical raw materials. Many reports would also include recommendations made by expert groups regarding the potential solutions to circumvent this dependence.
- Interview with key stakeholders—Various key stakeholders, including Department of Pharmaceuticals (DoP), Drug Controller General of India (DCGI), industry experts, civil society groups, policy analysts and academicians, were interviewed, to gather valuable domain specific inputs regarding the increasing import dependence of pharmaceutical raw materials. These insights helped consolidate all the previous recommendations and synthesize alternative strategies to address the problem. Further information required was collected through email exchanges, personal interviews and formal meetings. To better understand the different perspectives of various stakeholders, separate interactions were required with crucial pharma industry experts, academic experts in the industrial policy domain and key government officials from DoP and DCGI.
- Consultative meetings—There were two consultation meetings of the key stakeholders, to discuss the findings that were gathered and to further seek their opinion. On 3 March 2020, a consultation meeting was organized by ICMR, where all stakeholders deliberated on the information gathered. Besides this, the team drafting this scoping review had six consultative meetings, to have in-depth discussions on the contents of the report.
3. Case Study of Pen-G: Death of Indian Fermentation Units through Predatory Competition
- Indian pharmaceutical companies depend on imported APIs mainly for their low cost and not for any technological reason.
- Importing raw material saves 15–20% of the overall costs for the Indian drug makers (Assocham India Indian API Market Outlook 2022 2019).
- The Chinese Government subsidizes its industry, giving it a cost advantage over India. For example, China assures around 13% tax incentives for the export of APIs (World Health Organization 2017a).
- The Chinese have an advantage in built-up capacities. They have huge capacities built up with the support of the government, and managed by the private industry.
- API manufacturing generally yields a slow profit margin; hence, the economies of scale are very vital for this industry.
- Indian manufacturers have steadily migrated up the value chain, prioritizing value-added formulations that have higher margins.
- India, which used to be a world leader in fermentation technology, has had to shut down most of its facilities due to lack of profitability (Confederation of Indian Industry 2017).
4. Public Health and Medicine Security: What Can Happen if Supply Chain Disruptions Occur
5. Current Understanding and Gaps in Information
- Why are there are no manufacturers that are ready to make these products in India?
- What are the main obstacles preventing pharma companies (an overwhelming majority of which are in the private sector) from ensuring national medicine security?
- What are the specific mid and long-term policy, investment and operational steps required to restart production of API for many essential medicines in the country?
- What can be done in the immediate run to prevent disruptions of both supply and prices of such essential medicines?
- How can new technological innovations incorporating green manufacturing, artificial intelligence and automation can increase efficiency, reduce environmental contamination and lower costs?
- Rather than being a hapless manufacturer of medicines which depends on imports for all its raw material requirements, India actually is a big exporter of bulk drugs itself (Orfonline 2017). Thus, the response to growing imports of API should be calibrated in a strategic manner and not be just reactive, based on immediate “threat” perceptions alone.
- A recent WHO study (World Health Organization 2017a) also states that, confronted with new regulatory and environmental restrictions, many Chinese pharma manufacturers are themselves considering moving their production activities overseas. Given this complex situation, analysts suggest that, along with encouragement of domestic manufacturing, India should also explore innovative options, to reduce dependence on a single country. For example, through technology transfer and assisting other countries in Asia or elsewhere, to develop API capacity, India can diversify the geography of API suppliers. This would have new challenges (e.g., employment opportunities for Indian scientists, essential goods diplomacy and foreign exchange over goods of strategic importance); however, it may be a way to undertake production in a more cost-competitive way.
- There is a need to monitor closely the trend in API import dependence to shape future policy, especially for medicines that are part of the Essential Medicines list, and developing new technology for cost-effective and non-polluting production of these medicines
- There is also need for compiling correct information regarding public sector manufacturing units and the feasibility of reviving them to boost national self-sufficiency in essential and critical medicines (Indian Council of Medical Research 2020a).
- The government can channel revenue from import duties to support long-term risk diversification strategies, such as domestic manufacturing.
- India also needs to optimally work within the global trade regime framework in such a way as to benefit from the heavily subsidized international raw material supply (Orfonline 2017).
- (1)
- Infrastructure
- There is a need to establish mega parks for API or bulk drug manufacturing where basic infrastructure, such as land, water and electricity; common effluent treatment plants; captive power plants; and steam and testing facilities may be provided at a reasonable cost.
- To lower both financial and environmental costs, it should be mandatory to implement proper rules and regulations to arrest environmental contamination/pollution and achieve high-quality output.
- Advanced testing lab infrastructure should be created, to facilitate easier foreign trade.
- (2)
- Financing
- At the earliest, set up two fully financed API clusters, one focused on fermentation and the other focused on producing APIs, using other technologies, while other clusters could be set up in five or six states, at a later stage. Some of these clusters may adopt state-of-the-art systems to function as model units.
- Dedicated equity funds for the development of these clusters could be provided by the government. Cluster developers and cluster participants could be provided tax-free status for 15 years.
- Provisions for incentives can be made for manufacturers, allowing them to set up large plants and import technology, reducing the cost of production.
- (3)
- Regulatory approvals
- Ensure single-window clearance to manufacturers and make other support facilities easily available to them.
- The revival of public sector units (PSUs) for manufacturing selected and essential drugs (e.g., penicillin and paracetamol) and vaccines should be considered.
- (4)
- Awards/recognitions
- Promotion of innovative ideas and products, awards to scientists for contributions made to the industry and patent protection of innovations could be undertaken to prompt further growth in the sector.
- Ease the approval process and increase competitiveness to revive bulk drug manufacturing in India.
- Utilize existing capacities, focus on quality, identify critical APIs and secure the supply chain.
- Nurture entrepreneurship in the bulk drug industry with a conducive ecosystem of policies, regulations and financial incentives.
- Declare API as a strategic sector, encourage reverse brain drain and capacity creation.
- Achieve cost competence and self-sufficiency; India needs robust cluster development with a sustainable design.
6. Conclusions
- (1)
- Assessment of viability of indigenous manufacturing through government funding for the high-import-dependent 58 medicines (especially the most critical 29) may be estimated. Identify Indian pharmaceutical companies willing to manufacture these essential medicines or API, intermediates.
- (2)
- Policy interventions to revive brown field pharma units can lead to quick results, since many existing units have spare capacity or are in a position to increase production/diversify with minor additions to the existing plant. This can lead to the immediate availability of some of the critical APIs.
- (3)
- Develop indicators to monitor the progress so that different stakeholders can be held accountable and progress can be measured objectively.
- (4)
- Improve transparency of rules and speed of payment at both central and state level medicine procurement systems.
- Policy measures
- (1)
- Set up a National Mission to Secure Access to Essential Medicines, bringing various Ministries, government agencies and other key stakeholders together, to achieve time-bound goals for self-reliance by 2022, the 75th year of Indian Independence.
- (2)
- Appropriately modify regulations and procedures to make medicine production more efficient and encourage value-based partnerships between all stakeholders.
- (3)
- Set up model production facilities that are technology intensive and in the public sector or in partnership with private sector. Vertical integration needs to be encouraged with common logistics and facilities such as pharmaceutical Special Economic Zones may be contemplated as a policy measure.
- (4)
- Diversify supply chain out of any country that tends to monopolize. Actively build supply networks in other countries around the world. Encourage and support Indian companies to become Indian MNCs with supply and manufacturing at many different locations.
- (5)
- Carry out global health diplomacy required to expand access to global markets for essential medicines produced by Indian manufacturers, especially in countries of the Global South.
- Fiscal measures
- (1)
- Promote the setting up of vertically integrated manufacturing facilities for essential drugs, at a competitive scale. The government can help set up capacities for these APIs/intermediates by providing fiscal incentives such as subsidized debt, tax and duty breaks on capital equipment. The government has already launched two schemes together valued at almost 10,000 crores, to promote domestic manufacturing (Table 3).
- (2)
- Find ways to control imports of API and intermediates without violating WTO agreements especially when connected to national health security.
- (3)
- API industry may be declared an infrastructure industry to facilitate availability of low cost credit.
- (4)
- The Indian government may consider having the cost of utilities comparable to that of other countries that have attained self-sufficiency in pharmaceutical manufacturing. This can be achieved through various schemes such as investments in captive power plants, generation of steam as a by-product of electricity and common effluent management system.
- Technology measures
- (1)
- CSIR and various other public sector labs have most of the technologies required in this endeavor. ICMR can assist CSIR labs prioritize their work by identifying which molecules are most essential/critical from a public health perspective. More efficient processes of synthesis, such as continuous manufacturing technologies and improved microbial strains for increased efficiency in fermentation-based products, should be incentivized.
- (2)
- Develop a system to collect real-time data on medicine sales that will aid better demand forecasting and in deciding volumes of production. Consider appropriate innovations in procurement of medicines within states to streamline the tendering process, thereby ensuring greater access to medicines nationally by implementing Universal Health Care, giving manufacturers a secure domestic market.
- (3)
- Focus on innovative technologies and business models, e.g., Use of Internet-of-Things, Big Data and Artificial Intelligence, for audit and data integrity, to ensure data-driven process control, optimization and continuous monitoring.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Name of Bulk Drug | Name of Producers | Production Commenced | Status |
---|---|---|---|
Penicillin G/V | Alembic, Sarabhai, Indian Drugs and Pharmaceuticals Limited, JK Torrent, Ranbaxy, Standard | Early 1960s | Production stopped |
Streptomycin | Alembic, Sarabhai, Indian Drugs and Pharmaceuticals Limited | Early 1960s | Production stopped |
Kanamycin | Alembic | Early 1970s | Production stopped |
Vitamin B 12 | Alembic, Themis, Merck Sharp & Dohme | Early 1970s | Closed |
Tetracycline | Sarabhai, Indian Drugs and Pharmaceuticals Limited, Pfizer | Early 1980s | Production stopped |
Ascorbic Acid | Sarabhai, Jayant Vitamin | Early 1980s | Closed |
Erythromycin | Alembic, Themis, Indian Drugs and Pharmaceuticals Limited, Standard | Early 1980s | Partial operation |
Griseofulvin | Glaxo | Late 1980s | Closed |
Gentamycin | Hindustan Antibiotics Limited, Themis | Late 1980s | Closed |
Cephalosporin | Alembic | Early 1990s | Closed |
Cyclosporin | Biocon, Mylan | Late 1990s | Closed |
Mitomycin ‘C’ | Themis | Early 1990s | Closed |
Manufacturing Unit | Hindustan Antibiotics Limited | Indian Drugs and Pharmaceuticals Limited | Rajasthan Drugs & Pharmaceuticals Limited | Bengal Chemicals & Pharmaceuticals Limited | Karnataka Antibiotics & Pharmaceutical Limited |
---|---|---|---|---|---|
Established in | 1954 | 1961 | 1978 | 1980 | 1981 |
Classification | Sick | Sick | Incipient sick | Sick | Profit making |
Net Worth | −488.10 | −7147.23 | −24.65 | −184.60 | 127.81 |
Turn over | 15.12 | 84.22 | 36.53 | 88.19 | 326.90 |
No. of employees | 2000 (1997) | 11,000 (1992) | 191 (2013) | 1467 (1992) | 712 (2017) |
Year of closure | 2016 | 2016 | 2016 | 2016 | Closure under Consideration (Press Information Bureau. Government of India 2020a) |
In March 2020 the Union Cabinet, chaired by the prime minister, approved the following schemes to reduce manufacturing cost of bulk drugs in the country and dependency on other countries for bulk drugs: | |
A. Scheme for Promotion of Bulk Drug Parks. | B. Production Linked Incentive (PLI) Scheme |
Decision is to develop 3 mega bulk drug parks in India, in partnership with States. | Financial incentive will be given to eligible manufacturers of identified 53 critical bulk drugs on their incremental sales over the base year (2019/2020), for a period of 6 years. |
Government of India will give Grants-in-Aid to states with a maximum limit of INR. 1000 crore per bulk drug park. | Out of 53 identified bulk drugs, 26 are fermentation-based bulk drugs, and 27 are chemical-synthesis-based bulk drugs. |
Parks will have common facilities such as solvent recovery plant, distillation plant, power and steam units, common effluent treatment plant, etc. | Rate of incentive will be 20% (of incremental sales value) for fermentation-based bulk drugs, and 10% for chemical-synthesis-based bulk drugs. |
A sum of Rs. 3000 crore has been approved for this scheme for the next 5 years. | A sum of Rs. 6940 crore has been approved for the next 8 years. |
The Promotion of Bulk Drug Parks scheme will be implemented by State Implementing Agencies (SIA) to be set up by the respective State Governments, and the target is to set up 3 mega Bulk Drug Parks. The selection of states where these parks would be set up were decided to be done through a challenge mode. Due to the well-designed selection criteria for selection of states for the parks, the state governments have come out with various incentives for the bulk drug units set up in these parks, including very competitive rates for land lease, electricity, water and steam. The Production Linked Incentive Scheme will be implemented through a Project Management Agency (PMA), to be nominated by the Department of Pharmaceuticals. The Scheme will be applicable only for manufacturing of 53 identified critical bulk drugs (KSMs/Drug Intermediates and APIs). |
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Cherian, J.J.; Rahi, M.; Singh, S.; Reddy, S.E.; Gupta, Y.K.; Katoch, V.M.; Kumar, V.; Selvaraj, S.; Das, P.; Gangakhedkar, R.R.; et al. India’s Road to Independence in Manufacturing Active Pharmaceutical Ingredients: Focus on Essential Medicines. Economies 2021, 9, 71. https://doi.org/10.3390/economies9020071
Cherian JJ, Rahi M, Singh S, Reddy SE, Gupta YK, Katoch VM, Kumar V, Selvaraj S, Das P, Gangakhedkar RR, et al. India’s Road to Independence in Manufacturing Active Pharmaceutical Ingredients: Focus on Essential Medicines. Economies. 2021; 9(2):71. https://doi.org/10.3390/economies9020071
Chicago/Turabian StyleCherian, Jerin Jose, Manju Rahi, Shubhra Singh, Sanapareddy Eswara Reddy, Yogendra Kumar Gupta, Vishwa Mohan Katoch, Vijay Kumar, Sakthivel Selvaraj, Payal Das, Raman Raghunathrao Gangakhedkar, and et al. 2021. "India’s Road to Independence in Manufacturing Active Pharmaceutical Ingredients: Focus on Essential Medicines" Economies 9, no. 2: 71. https://doi.org/10.3390/economies9020071
APA StyleCherian, J. J., Rahi, M., Singh, S., Reddy, S. E., Gupta, Y. K., Katoch, V. M., Kumar, V., Selvaraj, S., Das, P., Gangakhedkar, R. R., Dinda, A. K., Sarkar, S., Vaghela, P. D., & Bhargava, B. (2021). India’s Road to Independence in Manufacturing Active Pharmaceutical Ingredients: Focus on Essential Medicines. Economies, 9(2), 71. https://doi.org/10.3390/economies9020071