1. Introduction
The tarsal plate is the most important component of the eyelid and is composed of dense connective tissue, abundant elastic fibers, and numerous meibomian glands [
1,
2]. In addition, the tarsal plate is present in both the upper and lower eyelids and not only serves as a structural support for maintaining the shape of the eyelid but also contributes to the stabilization of the tear film and prevents the cornea from drying out by forming the lipid layer of the tear layer, with lipid components secreted from the meibomian gland in the tarsal plate [
3,
4].
There are various clinical problems associated with the tarsal plate, which plays an important role. Various clinical issues that can occur in the tarsal plate include invasion by malignant eyelid tumors such as basal cell carcinoma, squamous cell carcinoma, sebaceous gland carcinoma, and malignant melanoma, direct damage due to eyelid or orbital trauma, and functional loss due to severe inflammation of the meibomian glands [
5]. In the case of malignant eyelid tumors, reconstruction of the defect is necessary because the entire eyelid or part of the eyelid, including normal tissue, is resected [
5]. For eyelid reconstruction, a substitute that can serve as the tarsal plate is essential, and hard palate mucosa and nasal cartilage are used [
6,
7]. Spacer grafts incorporating acellular dermis have recently been used as autologous, allogenic, or alloplastic materials inserted into the posterior lamella of the eyelid to provide structural support [
8,
9,
10]. However, there are limitations, such as large shrinkage of the graft after surgery, a limited range of tissue, and immune rejection, and problems that adversely affect the stability of the tear film because the secretion function of the meibomian gland cannot be replaced [
6,
7]. Therefore, it is crucial to develop a tarsal plate replacement with specific lipid secretion activity.
A method for producing customized three-dimensional (3D) objects using computer-aided design is 3D bioprinting [
11]. This innovative technology encompasses various methods, each suited to different types of tissues and applications. In this study, we specifically utilized extrusion-based 3D bioprinting to create scaffolds for tissue engineering, as it allows for greater flexibility in the material selection and control over the scaffold’s porosity and structure, which cannot easily be achieved with conventional techniques [
12,
13]. Bioprinting and bio-scaffolding of biological structures with intricate architectures can leverage the advantageous properties of additive manufacturing technology, enabling the creation of complex and precise scaffolds [
14,
15]. These benefits make 3D bioprinting an excellent choice for creating fragile and complicated tissues, such as the cornea [
16,
17].
The complexity of the tarsal plate tissue and the absence of acceptable alternatives currently impose limitations on tarsal plate tissue engineering, a crucial aspect of eyelid reconstruction. An ideal tarsal plate substitute must possess the strength, flexibility, and surface qualities found in natural tarsal tissue. Moreover, it should be easy to obtain and handle and compatible with other tissue [
18]. Tissue reconstruction using 3D bioprinting offers a solution to these limitations, making it possible to create a simple but highly suitable framework for bioprinting and bio-scaffolding biological objects through additive manufacturing technology [
18]. Although various studies have explored the application of these technologies in the ophthalmic field, the specific types of cells that can be cultured within this framework are diverse and have not yet been established fully. Furthermore, while structural support plays a crucial role in maintaining the eyelid’s shape, the secretion of lipid components from the meibomian glands is equally significant. Despite these factors, there has been no successful example of tarsal plate transplantation using 3D bioprinting applied to humans.
In this study, human adipose-derived mesenchymal stem cells (hADSCs) were incorporated into 3D-bioprinted scaffolds with the aim of reconstructing the tarsal plate and promoting glandular function, particularly lipid secretion from the meibomian glands. We hypothesized that hADSCs would be suitable for this application due to their ability to promote tissue regeneration, their multipotent nature, and their immunomodulatory properties, which make them promising candidates for tissue engineering. This hypothesis was made because, to date, there have been few attempts at tarsal plate reconstruction using 3D bioprinting. Our approach was designed to address both the structural and functional needs provided by the tarsal plate. The therapeutic potential of these bioprinted scaffolds was evaluated in a rat model with eyelid removal, where scaffold engraftment and lipid secretion function were assessed. The results confirmed the biocompatibility and potential efficacy of the bioprinted scaffolds, supporting their possible use in tarsal plate tissue engineering.
2. Materials and Methods
2.1. Preparation of the 3D-Bioprinted Scaffolds for the Tarsal Plate
hADSCs were obtained from ScienCell Research Laboratories (Carlsbad, CA, USA). The cells were cultured in Mesenchymal Stem Cell Medium (ScienCell Research Laboratories, Carlsbad, CA, USA). The hADSCs were maintained in a humidified incubator at 37 °C with 5% CO2. The medium was changed every 2–3 days, and the cells were passaged at approximately 80–90% confluency using 0.25% trypsin–EDTA. All the experiments were performed using cells between passages 3 and 6 to ensure consistent behavior.
The scaffolds were printed using a 3D extrusion-based bioprinter (Baobab Root-1, Baobab Healthcare Inc., Ansan, Republic of Korea) (
Figure 1A). This printer allows for a resolution of approximately 1 µm, with a maximum printing speed of 3000 cm/min and accuracy within ±1 µm, which is crucial for maintaining the detailed structure of the scaffolds. Extrusion-based bioprinting was selected due to its flexibility in accommodating a wide range of bioinks with varying viscosities, offering greater diversity in the material selection. The bioink was prepared by combining 3 wt/v% neutralized atelocollagen (4 °C, Baobab Healthcare Inc., Republic of Korea) and 3 wt/v% alginate (viscosity > 2000 cP, 4 °C, Sigma-Aldrich, St. Louis, MO, USA) at a ratio of 4:1 (
Figure 1A). The hADSCs (5 × 10
5 cells/mL) were embedded within the bioink (
Figure 1A). The bioink was then printed through a tapered nozzle (22G) at 45 kPa on a 37 °C printing base with a crosshead speed of 200 mm/min. The printed scaffolds had dimensions of 25 mm in length, 25 mm in width, and 0.4 mm in thickness. To cross-link the alginate, the printed samples were soaked in 200 mM CaCl
2 for 2 min, followed by washing them three times with phosphate-buffered saline (PBS) and incubating them at 37 °C for 1 h to gelate the atelocollagen.
2.2. Cell Viability
The cell viability within the bioprinted structures was assessed using a live/dead viability assay (Thermo Fisher Scientific, Eugene, OR, USA). Bioprinted constructs were incubated with a solution containing calcein-AM (2 μM, to stain live cells) and ethidium homodimer-1 (4 μM, to sta It was written in MS Word using Formula format, which were in italics. The italics have been removedin dead cells) for 30 min at 37 °C. Fluorescence microscopy images were taken on days 1, 4, and 7 post-printing. Green fluorescence indicated live cells, while red fluorescence indicated dead cells. Random images were taken from 5 different regions of each sample for analysis. The percentage of viable cells was calculated from these images using ImageJ 1.54g software. Cell viability was determined using the following formula:
Randomly captured images from five different regions were used to assess the overall cell viability, ensuring representative data from various parts of the bioprinted structure.
2.3. Rheological Characterization
The rheological properties of the bioinks, with and without cells, were measured using a rotational rheometer (Anton Paar, MCR 102e, Graz, Austria). The viscosity and storage modulus were determined at 4 °C over a shear rate range of 0.1 to 10 s−1. Viscosity measurements were made to assess the shear-thinning behavior of the bioinks, while the storage modulus values were used to evaluate the stiffness of the bioinks.
2.4. The Animals and Modeling of the Removal of the Posterior Lamella
Sprague Dawley male rats (SD, 8 weeks old, 280–300 g) were purchased from ORIENT BIO (Seongnam, Republic of Korea) and maintained according to the Association for Assessment and Accreditation of Laboratory Animal Care International system. All animal experiments conformed to the International Guide for the Care and Use of Laboratory Animals and were approved by the Institutional Animal Care and Use Committee of the Korea University College of Medicine (IACUC No. KOREA-2021-0209). A total of 30 male Sprague Dawley (SD) rats (300 g, OrientBio, Seong-nam, Republic of Korea) were randomly divided into three groups: normal control (group 1, n = 10), 3D-bioprinted scaffolds (group 2, n = 10), and 3D-bioprinted scaffolds combined with ADSCs (group 3, n = 10).
Inhalation anesthesia was administered using a 1 L/min gas mixture with 90% medical oxygen and 2% isoflurane to the rats in groups 2 and 3, from whom the posterior lamellae were removed and into whom the tarsal plate implants were implanted. Before surgery, an aseptic 3D-bioprinted scaffold was prepared for implantation into the tarsal plate defect (3 mm in length, 2 mm in width, and 0.4 mm in thickness). After everting the lower eyelids of the anesthetized rats to expose the palpebral conjunctiva, an incision was made at the boundary between the anterior lamella and the posterior lamella of the lower eyelids of the anesthetized rats, as observed under a microscope (
Figure 1A,B). Subsequently, the anterior and posterior lamellae, along with the tarsal plate, were separated using blunt dissection (
Figure 1B). Subsequently, an incision was made to separate the inferior eyelid tarsal plate border from the conjunctiva and the lower eyelid retractor muscles (
Figure 1B). An eyelid tarsal defect plate 3 mm in length, 2 mm in width, and 0.4 mm in thickness was then made with microscissors (
Figure 1B). In group 2, the posterior lamella was removed, and a 3D-bioprinted scaffold was implanted, whereas in group 3, a 3D-bioprinted scaffold based on hADSCs was implanted (
Figure 1B). Antibiotic eye drops were applied four times daily, and antibiotic eye ointment was administered twice daily for four weeks following 3D-bioprinted scaffold implantation to prevent infection. Additionally, the engraftment state of the implanted eyelids was evaluated daily. The rats from all the groups were sacrificed four weeks after the 3D-bioprinted scaffold transplantation to obtain their eyelid tissue.
2.5. Histopathological Assessment
The tissues were fixed in 10% formalin and embedded in paraffin. The tissues were routinely processed and cut into 4–5 μm thick sections. The sections were deparaffinized in xylene at room temperature and stained with hematoxylin and eosin (Cancer Diagnostics Inc., Durham, NC, USA) according to the manufacturer’s instructions. Masson’s trichrome staining (BBC Biochemical, Mount Vernon, WA, USA) was performed following the manufacturer’s protocol. Briefly, the deparaffinized sections were fixed in Bouin’s solution for 1 h at 56 °C and stained with ClearView Iron Hematoxylin working solution for 10 min. Subsequently, the tissues were stained with Biebrich scarlet–acid fuchsin solution (2 min), phosphomolybdic–phosphotungstic acid solution (10 min), aniline blue solution (3 min), and 1% acetic acid solution (2 min). The ECM, collagen, and other connective tissue elements were stained blue, and smooth muscle was stained red. The tissue sections were imaged using PANNORAMIC™ Digital Slide Scanners (3DHISTECH Ltd., Budapest, Hungary).
2.6. Phalloidin Staining for Filamentous Actin
Phalloidin staining was performed to visualize the distribution and organization of actin filaments by specifically binding to filamentous actin (F-actin). Tissue sections were deparaffinized in xylene and rehydrated in a graded ethanol series. After heat-induced epitope retrieval in Tris-EDTA HIER Solution, at a pH of 9.0 (Scytek Laboratories, Inc., Logan, UT, USA), for 40 min, the sections were incubated with 3% bovine serum albumin blocking reagent for 10 min at room temperature. After blocking, the sections were incubated with Alexa Fluor 488™ phalloidin (Life Technologies, Eugene, OR, USA) for 2 days at 4 °C. The sections were mounted with DAPI-containing mounting medium (Vector Laboratories Inc., Burlingame, CA, USA) and observed under an inverted microscope (Zeiss MicroImaging GmbH, Jena, Germany). The F-actin expression was quantified using ImageJ software, and the stained area was measured as a percentage and then compared among the groups.
2.7. RNA Extraction and Real-Time PCR
The total RNA extraction from the paraffin-embedded (FFPE) samples was performed using the RNeasy FFPE Kit (Qiagen, Hilden, Germany) according to manufacturer’s instructions. Briefly, the paraffin blocks were cut to a 5 μm thickness, and the paraffin was removed using a deparaffinization solution (Qiagen, Hilden, Germany). For protein hydrolysis, the tissue was lysed in Buffer PKD and Proteinase K at 56 °C for 15 min, followed by heat treatment at 80 °C for 15 min to reverse the formaldehyde cross-linking. And then, the RNA was purified using RNeasy MinElute spin columns. The RNA was eluted in RNase-free water, and its concentration was assessed using a NanoDrop spectrophotometer (Thermo Fisher Scientific, Waltham, MA, USA). The RNA was reverse-transcribed using amfiRivert cDNA Synthesis Platinum Master Mix (GenDEPOT, Barker, TX, USA). Reverse transcription was performed in a thermocycler (Eppendorf, Hamburg, Germany) at 65 °C for 1 min, 25 °C for 50 min, 55 °C for 60 min, and 85 °C for 1 min.
The primer sequences for real-time PCR are shown in
Table 1. The real-time PCR reactions were carried out in triplicate to a final volume of 25 μL in 2× SYBR
® Green PCR MasterMix (Applied Biosystems, Foster City, CA, USA). Amplification was performed using an Applied Biosystems Cycler (Foster City, CA, USA).
2.8. Statistical Analysis
Quantitative data are given as means ± standard deviation. Differences between groups were evaluated using a one-way analysis of variance, followed by Dunn’s multiple comparison post hoc tests. p-values < 0.05 were considered indicative of statistical significance. The statistical analysis was performed using Prism v.5.01 (GraphPad Software, Inc., La Jolla, CA, USA) and Statistical Package for Social Science software, version 22 (SPSS, Chicago, IL, USA).
4. Discussion
Due to the eyelid’s complex three-layer structure, reconstruction is critical when it is injured [
19]. Choosing the appropriate technique can be difficult, especially for the lower lid, which has both cosmetic and functional significance [
19]. Various therapeutic options exist for full-thickness eyelid injuries, but larger defects require more complex surgical methods [
19]. Numerous eyelid reconstruction techniques have been developed, typically depending on the defect size [
19]. However, unfamiliar procedures may take longer and present limitations, such as the frequent need for additional surgeries [
19,
20]. Moreover, finding a tarsal plate replacement is challenging due to its dual role in secreting lipids into the tear film and maintaining the eyelid’s structure. Thus, the main goal of tissue engineering is to create an ideal tarsal plate substitute with properties matching the thickness, surface characteristics, strength, and flexibility of the natural tissue.
In this study, we developed a 3D-printed scaffold embedded with hADSCs to evaluate whether lipid-secreting cells or structures were formed within it. To address the challenges in tarsal plate reconstruction, we fabricated a collagen-based 3D-bioprinted scaffold with hADSCs to enhance tissue regeneration and restore lipid metabolism through meibomian gland cell reconstruction. The cell viability in the scaffold exceeded 90% immediately post-printing, and after 7 days, cell proliferation, increased density, and a uniform distribution were observed. Thus, the scaffold demonstrates a reliable bioprinting process with confirmed cell survival and growth stability.
In the animal experiments, a normal control group was used instead of a posterior lamella removal model to assess how well the tarsal plate was reconstructed and whether meibomian-gland-associated cells regenerated after the transplantation of the 3D-bioprinted scaffolds with hADSCs. Histological analysis of the normal tarsal plate revealed typical adipose glands and adipocytes differentiated from the basement membrane. In the scaffold-only group, significant lymphocyte infiltration was observed, and while some lipid-secreting-cell-like structures were present, most of the cells resembled fibroblasts. In contrast, the animals receiving the bioprinted scaffold with hADSCs exhibited glandular epithelial cells with structures closely resembling lipid-secreting cells, indicating that hADSCs contributed significantly to tissue regeneration. The beneficial effects of hADSCs on tissue repair have been well documented [
21,
22]. hADSCs secrete bioactive molecules, including growth factors, cytokines, and extracellular vesicles, which promote tissue regeneration and reduce inflammation [
22,
23,
24,
25]. Thus, transplanting a bioprinted scaffold with hADSCs is more effective for tissue regeneration than using a scaffold alone.
Phalloidin selectively binds to F-actin, a key cytoskeletal filament, enabling the visualization of its distribution through fluorescent staining [
26]. In the normal posterior lamella, F-actin helps maintain cellular structure, shape, and mechanical integrity. Phalloidin staining reveals uniformly distributed actin filaments in normal tissues [
26]. Collagen-based biomaterials or scaffolds that mimic the extracellular matrix (ECM) can promote F-actin-driven cell migration and ECM remodeling [
27]. Fibroblasts or hADSCs that are primed to reorganize collagen and accelerate tissue regeneration through F-actin can improve wound healing. These cells enhance ECM remodeling by dynamically altering the actin cytoskeleton and collagen deposition [
28]. In our results, the normal control group (group 1) showed clear F-actin expression (green fluorescence), whereas the scaffold-only group (group 2) exhibited reduced F-actin expression. However, the group that received the bioprinted scaffold with hADSCs (group 3) displayed F-actin expression comparable to that in normal tissue. In group 2, although the scaffold successfully integrated, F-actin migration and ECM remodeling were not yet fully completed. In contrast, group 3 demonstrated more F-action and a stable cytoskeletal structure, indicating more effective tissue remodeling
To assess lipid metabolism alongside tissue regeneration after the transplantation of the bioprinted scaffolds or the bioprinted scaffolds with hADSCs, the expression of lipid-metabolism-related genes (SREBP-1, PPAR-γ, FADS-2, and FAS) was examined. FADS2 is involved in fatty acid desaturation, converting saturated into unsaturated fats [
29]. Although it is well documented in models of diabetes and obesity, its expression can also affect lipid composition and influence the production of lipids in the meibomian gland of the eyelid tissues. SREBP-1 regulates fatty acid and triglyceride synthesis [
30], and FAS plays a key role in lipogenesis, synthesizing fatty acids from acetyl-CoA and malonyl-CoA [
31]. PPAR-γ controls adipogenesis and lipid storage [
32]. Animal studies indicate that PPARγ modulation can impact lipid metabolism in tissues subject to metabolic stress [
33], which could extend to the regulation of meibomian gland lipid synthesis. In the bioprinted scaffold with hADSC group (group 3), the expression of SREBP-1, FADS-2, and FAS was significantly higher than that in the scaffold-only group, though the PPAR-γ expression did not differ significantly. The hADSCs likely promoted both tissue regeneration and lipid metabolism. hADSCs regulate lipid metabolism via enzymes such as FAS and acetyl-CoA carboxylase, which drive fatty acid synthesis and lipid accumulation when hADSCs differentiate into adipocytes [
34]. They also express lipid metabolism genes like SREBP-1 and FADS2, crucial for lipid biosynthesis and desaturation [
34]
The aim of this study was to investigate the feasibility of structurally and functionally replacing tarsal plates using a final product that integrates the advantages of 3D-bioprinted scaffolds with hADSCs. The results demonstrated that implanting a scaffold composed of 3D-bioprinted materials embedded with hADSCs can successfully reconstruct the morphology of the eyelids and restore lipid secretion functionality. The characteristics of the tarsal plate significantly contributed to these favorable outcomes. Unlike typical subcutaneous spaces, the tarsal plate is surrounded by dense fibrous tissue rich in blood vessels, which promotes microcirculation [
35]. Furthermore, the tarsal plate serves as a reservoir for bioactive signals that can diffuse into the implanted structure, thereby facilitating the transmission of these signals [
35]. This characteristic enhances the stability of the transplantation process and mitigates the immune response to the transplanted construct within the tarsal plate microenvironment, ultimately leading to the regeneration of the appropriate type of tissue.
This study has several limitations. First, we did not perform immunohistochemical or Oil Red O staining to determine whether lipid secretion had occurred. Therefore, future studies should focus on lipid secretion through additional experiments. Second, no further experiments were conducted to confirm the tear layer based on lipid secretion or to examine the state of the rat cornea using a slit-lamp microscope. Lastly, the experimental period was relatively short. It would be more valuable to implant 3D-bioprinted scaffolds with MSCs embedded into a rat’s eyelid and observe them under the proper conditions for an extended period. Additionally, a comparative study of the functional features would provide more comprehensive insights.