1. Introduction
Water pollution is caused by a wide spectrum of chemicals, colorants, industrial, domestic, and radioactive wastes. Many industries, such as paper, textile, and steel, are present along riverbanks because they demand a large quantity of water in their manufacturing procedure, and finally their waste consisting of acids, salts, dyes, alkalis, and various other chemicals are discarded and dumped into the rivers as industrial effluents [
1,
2,
3,
4,
5,
6,
7].
Ornamental stone industries are the most important subsectors of the mining industry. It produces huge quantities of stone wastes that can be used to treat dye-containing toxic water [
8]. Waste produced during the manufacturing of ornamental stones may range from 30% to 50% of the total volume of all the manufactured stone blocks, depending on the way of cutting, different stone types, and different polishing techniques used. Most commonly, this waste material is discharged into the nature in an uncontrolled manner, resulting in serious environmental pollution. Interestingly, dolomite and calcite are main constituents of marble stone, that have excellent removal capacities for anionic dyes [
9,
10]. Therefore, the use of these stone wastes in other industrial plants will not only reduce environmental damage but will also increase its overall economic value [
11].
Textile industry wastewater consists of different types of dyes as well as other inorganic and organic contaminants. According to the color index, >10,000 different varieties of dye are now being prepared around the world, resulting in the manufacture of 700,000 tons of dye. For example, dyeing 1 kg of cotton requires 70 to 150 L of water and 30 to 60 g of dye, and it has been observed that more than 50% of the color used is dumped indirectly or directly into the aquatic environment [
12]. The textile industry contributes more than half of the existing dye pollutants in the global environment, that is 54%, followed by the dyeing industry (21%), the paper and pulp industry (10%), the paint and tanning industry (8%), and the dye producing industry (7%) [
13]. Long-term or inadvertent exposure to colors and chemicals can pose serious health risks, especially respiratory disorders [
14]. They cause severe damage to aquatic life, the food chain, and the environment’s aesthetics. Hence, it is important to take steps to reduce the severity of the harm or even achieve a risk-free level environment [
15,
16,
17,
18]. As a result, finding an appropriate solution for treating organic dyes in wastewater of printing and dyeing is an enormous challenge and a high priority.
Various techniques for the removal of dye have been investigated, including adsorption, electrochemical oxidation, chemical method, biological method, coagulation, membrane separation [
19], osmosis [
20], precipitation [
21], and ion exchange [
22]. Every technology, however, has its drawbacks too. For instance, the oxidation method produce harmful byproducts, coagulation cause colloidal pollution, while ozonation, photo Fenton and photo catalysis are expensive and difficult to handle [
23]. However, adsorption has been regarded as the superior one among the other techniques in terms of its simplicity of design, flexibility, initial cost, and ease of operation [
24].
Different substances have been explored in this aspect as adsorbents through various research projects, such as clay materials [
25,
26,
27,
28,
29], fly ash [
30], activated carbon [
31], zeolite [
32], the biological straw husk [
33], fruit peels [
34,
35,
36,
37,
38], hoshana marble waste [
39], exhausted coffee ground powder [
40], raw date seed [
29], and fallen phoenix’s leaves [
41]. Factors that influence adsorption efficiency include surface area of the adsorbent, the association between adsorbate and adsorbent, the ratio of adsorbent to adsorbate, temperature, particle size of the adsorbent, contact time and pH [
24,
42]. Nanocomposites are materials comprising at least one of these phases in a range of nanometer scale, having improved properties as compared to their constituent elements in uncombined form. Improved mechanical strength or high ductility, improved optical properties, and low friction are the characteristic properties of nanocomposites [
43].
To the best of our knowledge, nanocomposites of mint and tawera stone waste have not been investigated to check their adsorption potential until now in the literature. Therefore, the present research work was conducted to explore the use of modified waste biomass of mint and tawera marble as a composite material. These composites were used as adsorbents to eliminate two dyes, DRIM black Ep-B and DRIM blue HS-RL. These composites were investigated for their adsorption capacity without further treatment as well as after treating them with potassium ferricyanide and sodium metasilicate. These dyes were treated with these composites at varying doses, concentrations, pH, temperatures, and times. Optimized conditions were investigated to reveal which dye removal efficiency was maximum using the kinetic and isothermal models.
2. Materials and Methods
2.1. Materials
Drimarene blue HS-RL and Drimarene black ep-B were purchased from a dyeing industry in Faisalabad, Pakistan. Tawera marble stone (500 g) was obtained from the Faisalabad Marble Industry, Pakistan. The waste mint was collected from the University of Agriculture Faisalabad, Pakistan. Chemicals/reagents, such as sodium metasilicate, potassium ferricyanide, 0.1 M sodium hydroxide, and 0.1 M sulfuric acid, were of analytical grade.
2.2. Preparation of Adsorbents
The collected mint waste was washed several times and boiled in the distillation tank for about 45 min. After boiling, the material was washed carefully with distilled water to wash out any adherent impurity. The washed material was shade dried for several days until complete drying. The dried biomass was then grounded and sieved to obtain the particle size in the range 250–500 µm. After drying at 60 °C, this powdered waste was stored in an airtight container. The other adsorbent, tawera stone, was also washed with distilled water to remove adherent dirt particles and then grinded [
44]. After thorough washing, residue was collected and dried in oven at 60 °C. Equal amounts of mint powder (7 g) and tawera stone powder (7 g) were mixed and grinded in a pestle mortar. For the modification, mint powder (7 g), tawera stone powder (7 g), and mint tawera composite (7 g) were separately treated with 10 mL of potassium ferricyanide solution in pestle and mortar to make fine paste. These pastes were kept at room temperature for about 24 h and then washed and filtered until a clear filtrate was obtained. Then, after drying at 60 °C, these dried powders were stored in airtight jars to be used as adsorbents and labelled as MPF (mint treated with potassium ferricyanide), TPF (tawera stone waste treated with potassium ferricyanide), and MTPF (mint–tawera composite treated with potassium ferricyanide). Same method was used to treat mint and stone waste with sodium metasilicate, and the prepared modified materials were stored to be used as adsorbents and they were labelled as follows: MSM (mint treated with sodium metasilicate), TSM (tawera stone waste treated with sodium metasilicate), MTSM (mint–tawera composite treated with sodium metasilicate).
2.3. Adsorbents
Nine combinations of adsorbents were prepared as MB (mint biomass), TSW (tawera stone waste), MTC (mint–tawera composite), MPF (mint treated with potassium ferricyanide), MSM (mint treated with sodium metasilicate), TPF (tawera stone waste treated with potassium ferricyanide), TSM (tawera stone waste treated with sodium metasilicate), MTPF (mint–tawera composite treated with potassium ferricyanide), MTSM (mint–tawera composite treated with sodium metasilicate).
2.4. Spectrophotometric Analysis
The wavelength of maximum absorbance for both dyes (DRIM blue HS-RL and DRIM black ep-B) was determined using UV-visible spectrophotometer (Wincom Company Ltd., Changsha, China). The solutions of both dyes (DRIM blue HS-RL and DRIM black ep-B) for this purpose were prepared according to standard calculation. Exactly, 0.005 g of each dye was dissolved in 50 mL of distilled water to prepare a 25-ppm dye solution. Wavelength range of 340–1000 nm was studied to determine the wavelength at which these dyes show maximum absorbance [
45].
2.5. Adsorption Study
To investigate the adsorption process, 300 mL of both dye solutions with 25 ppm concentration was prepared. The weighed amount (0.01 g) of each of nine adsorbents was treated with 10 mL of DRIM blue dye solution in 15 mL test tube. All experiments were triplicated. All these 90 test tubes along with a test tube containing 10 mL of control solution were agitated on an orbital shaker with 300 rpm for 2 h on a test tube rack. After that, all these 90 test solutions were filtered using filer papers, micro syringes and micro filters, and their maximum absorbance was studied at 610 nm and then compared with the control solution. Same procedure was applied separately to investigate the maximum adsorption of DRIM black dye at the wavelength of its maximum absorbance (590 nm).
2.6. Characterization of Adsorbent
Characterization of adsorbent samples was carried out using Fourier transform infrared spectroscopy and scanning electron microscopy. FTIR of Agilent technology Cary 360 FTIR spectrophotometer was used to investigate the presence of functional groups. The scanning electron microscope with TLD and ETD detectors (FEI Nova 450 NanoSEM, Hillsboro, OR, USA) was used to scan the morphology of the adsorbent samples. Zeta sizer and zeta potential analysis was used to measure the particle size (hydrodynamic diameter) and size distribution (Zetasizer Nano ZSP, Malvern, Worcestershire, UK).
2.7. Optimization Study
The effect of varying concentrations of dyes on adsorption capacity of different adsorbents was investigated by treating 10 mL of both dye solutions having concentrations of 5, 10, 15, 25, and 50 ppm with 0.01 g of each adsorbent on an orbital shaker for two hours at 300 rpm. The effect of the dose of the adsorbent on adsorption of dye was investigated by treating 10 mL of 50 ppm dye solution with different doses of the adsorbent, which were 0.005 g, 0.01 g, 0.02 g, 0.03 g and 0.04 g in several 15 mL closed test tubes that were agitated for 2 h at 300 rpm at room temperature and then their maximum absorbance was analyzed using spectrophotometer. The effect of time on the removal of adsorbate was analyzed over the various time intervals, i.e., 15, 30, 60, 120, and 240 min. In this study, 10 mL of 50 ppm dye solution was treated with nine adsorbents with the dose of 0.005 g on an orbital shaker with 300 rpm for 15, 30, 60, 120 and 240 min, at room temperature. The maximum absorbance for each dye test solution were measured after agitation using a spectrophotometer. The effect of varying temperatures on the removal of dye was analyzed over the various temperatures, i.e., 30, 40, 50, 60, and 70 °C. In this study, 10 mL of 50 ppm dye solution and all the adsorbents with dose 0.005 g were taken in closed test tubes that were agitated for 2 h with 300 rpm at all the temperatures and then maximum absorbance of all the test solutions were analyzed using a spectrophotometer.
The effect of various pH on the removal of adsorbate by adsorbent was analyzed for the pH range 5–10. The pH was adjusted using 0.01 M sodium hydroxide and 0.01 M hydrochloric acid solution. In this study, 10 mL of dye solution with fixed initial concentration of 50 ppm was taken in a closed test tube and was agitated with 0.005 g of each adsorbent for two hours at room temperature for all the pH (5, 6, 7, 8, 9, and 10) and then analyzed under a spectrophotometer. In all these experiments, three replicates were taken in each case [
44].
2.8. Equilibrium Studies and Modelling
Equilibrium studies were carried out by treating 0.005 g of adsorbent with 10 mL of different concentrations (5, 10, 15, 25, and 50 ppm) of dye solution in 15 mL falcon tube, using an orbital shaker for two hours at room temperature. After completion of the experiment, sample solutions were filtered using micro filters (disposable). The equilibrium and initial concentrations of both dyes were analyzed using a UV-vis spectrophotometer at wavelength of maximum absorbance. At equilibrium, the amount of adsorption, q
e, was calculated using the following formula,
In this equation, C
e (mg/L) is equilibrium concentration, and C
0 (mg/L) is the initial concentrations of dye while W is the amount of adsorbent used in the volume of the solution. Percentage removal of each dye was calculated using the following formula:
To study the interaction of the adsorbate with the adsorbent, different isothermal models were applied. These models infer the association of the adsorption capacity (qe) and the adsorbate concentration of Ce in the liquid state.
The Langmuir isotherm model suggests that a maximum capacity of adsorption is demonstrated for single-layer adsorption. The linear equation of this isotherm is described as follows:
The Freundlich isotherm model studies the reversible and non-ideal adsorption. According to an assumption regarding the energetic surface heterogeneity, the Freundlich isotherm can be used for multilayer adsorption. The linearized form of the Freundlich isotherm is given as follows:
The Dubinin–Radushkevich isotherm model is used to exhibit the adsorption mechanism using a Gaussian energy distribution on a heterogeneous surface. Linear form of the (D–R) model is expressed as:
The Temkin adsorption isotherm studies the non-distinguishable distribution of the binding energies present over many exchanging sites onto the surface of the adsorbent. The linear form is expressed as:
Harkin–Jura isotherm illustrates heterogeneous distribution of pores and is used to describe multilayered adsorption phenomena. The linearized equation of this isotherm is expressed as follows:
Kinetic modeling was carried out to optimize the contact time at various temperatures for both dyes. Pseudo-first- and pseudo-second-order kinetic model was applied during the present study.
Lagergren’s kinetics equation or pseudo-first-order equation explains liquid-based adsorption on solid capacity. Kinetic describes that the rate of change of the solute uptake with time is directly proportional to the difference in saturation concentration and solid uptake with time.
Here, t is time (min), qe (mg/g) represents the equilibrium capacity of the adsorption, qt for concentration (mg/g) at any time t, and K1,ads is the pseudo-first-order rate constant.
Pseudo-second-order kinetic model was applied to simulate adsorption kinetics. Linear form of the pseudo-second-order equation is as follows:
where, q
e (mg/g) represents the mass of dye absorbed at equilibrium, q
t (mg/g) is the mass of dye adsorbed at time t (min), and K
2,ads (g/mg·min) pseudo-second-order rate constant of adsorption. Parameters of q
e and K
2,ads were computed from the
y-axis intercept and the slope of the graph [
46].
4. Conclusions
The use of natural waste products not only makes the adsorption process economical, but it also gives us an opportunity to reduce the risk of pollution caused by such waste products. This study involved the use of nine different combinations of waste mint and tawera marble in modified and unmodified forms to treat dye-contaminated wastewater: MB, TSW, MTC, MPF, MSM, TPF, TSM, MTPF, and MTSM. FTIR analysis of MTC and MTPF showed the presence of calcite and silicates in the composites. SEM revealed the porous structure of MTC with some extent of agglomeration which was reduced by treating the adsorbents with potassium ferricyanide (MTPF). This reduced the agglomeration and significantly enhanced the adsorption process. The MTPF nanocomposite particles have a negative net surface charge (zeta potential = −18.5 mV). Spectrophotometric analysis showed that DRIM blue provides the maximum absorbance at wavelength 610 nm, while for DRIM black it is at wavelength 590 nm. Optimization of different parameters, such as initial concentration of dye (5–50 ppm), dose of adsorbent (0.005–0.5 g), time (60–240 min), temperature (30–70 °C), and pH (5–10), revealed the optimum conditions for the effective removal of DRIM blue: 50 ppm initial concentration, 0.005 g dose of adsorbent, 5 pH, and 240 min contact time. Maximum adsorption of DRIM black was also investigated at 50 ppm initial concentration, 0.005 g adsorbent dosage, 6 pH, and 240 min of contact time. The optimum temperature varied from adsorbent to adsorbent and dye to dye. To adsorb DRIM blue, MB showed an adsorption capacity of 54.68 mg/g, followed by TSW (53.15 mg/g), MTC (176.93 mg/g), MPF (141.99 mg/g), MSM (102.38 mg/g), TPF (94.84 mg/g), TSM (94.94 mg/g), MTPF (209.22 mg/g), and MTSM (159.11 mg/g). The results revealed that the highest adsorption capacity was shown by MTC, which was 176.93 mg/g at 40 °C, which was further improved up to 209.22 mg/g when it was treated with potassium ferricyanide at 60 °C. To adsorb DRIM black, MB showed the maximum adsorption capacity of 56.93 mg/g, followed by TSW (56.56 mg/g), MTC (107.57 mg/g), MPF (62.90 mg/g), MSM (83.00 mg/g), TPF (90.50 mg/g), TSM (90.08 mg/g), MTPF (123.95 mg/g), and MTSM (93.79 mg/g). The results revealed that MTC showed the highest adsorption capacity of 107.57 mg/g, which was further improved up to 123.95 mg/g when it was treated with potassium ferricyanide. Different adsorption isotherm models (such as Langmuir, Freundlich, Temkin, and Herkin–Jura) were applied to investigate the behavior of adsorption for both dyes. MB, TSW, MSM, TPF, TSM, MTPF, and MTSM followed the Freundlich isotherm revealing multilayer adsorption, while MTC, and MPF followed the Langmuir isotherm revealing monolayer adsorption for DRIM blue. MB, MPF, MSM, and TPF followed the Freundlich isotherm revealing multilayer adsorption and TSW, MTC, TSM, MTPF, and MTSM followed the Langmuir isotherm revealing monolayer adsorption for DRIM blue. Application of the pseudo-first- and pseudo-second-order kinetic models revealed the phenomenon of chemisorption and established the pseudo-second-order kinetics model as the best fit for both the dyes.