1. Introduction
Nowadays, quality control laboratories are concerned with economical separation methods with shorter analysis times. From the 1960s until now, there have been many new approaches in chromatography to reduce run time without affecting separation efficacy and resolution [
1]. Among them are ultra-high-performance liquid chromatography (UHPLC) and the use of monolithic columns. There have been several trials by scientists to decrease the particle size and change its shape [
2]. However, this was accompanied by a dramatic increase in the backpressure. UHPLC is a rapid chromatographic method with a better resolution and economical use of mobile phases compared to HPLC. UHPLC achieves this by using a smaller column filled with smaller particles. Researchers in biochemistry, molecular biology, pharmacokinetics, and many other fields rely on UHPLC to separate various types of molecules such as proteins, metabolites, peptides, pharmaceutical compounds, and other chemicals from a mixture. Particle-filled UHPLC columns are made from a particulate material, normally silica. Fundamentally, small particles, when tightly packed in a stainless steel HPLC column, produce substantial resistance to the flow of the solvent/sample mixture as well as other drawbacks. The most important limitations of particle-filled columns are that the high flow resistance limits the ability to shorten the analysis time due to the high backpressure which can cause the column to clog especially with biological substrates. UHPLC particle-packed column can withstand pressure up to 100 MPa [
3,
4].
On the other hand, the highly porous silica rods with the revolutionary double pore structure of the monolithic HPLC columns help cut down the run time [
5,
6]. The two types of voids in the monolithic column are mesopores and macropores. Mesopores form the fine porous structure (130 Å) of the interior of the column and contribute to a great surface on which the adsorption of the compounds of interest can occur, where each macropore has an approximate diameter of 2 µm, and together they form a substantial pore size network through which the mobile phase can flow rapidly at low pressure, greatly reducing separation time [
7]. Hjerten et al. introduced the first monolith, and it was introduced in the US Pharmacopoeia under L1 type materials [
8,
9].
Meanwhile, attention to the application of green chemistry principles has increased dramatically in recent years [
10,
11]. Most of the reported chromatographic methods use “environmentally toxic” solvents. The solvent used has a great influence on the greenness of the method. Therefore, ethanol was used as an organic solvent in this study being non-toxic and non-hazardous for the environment [
12,
13].
NEMI and analytical eco-scale have been used as evaluation tools to measure the greenness of the established method [
14,
15]. The established method was found to be a tremendous green analytical technique that could be used as an eco-friendly substitute for the reported methods.
The purpose of the present study was to separate the components of an antihyperlipidemic pharmaceutical using UHPLC and monolithic columns and comparison of their performance. Pravafenix® was used as a model dosage form for this comparison. Pravafenix® is an antihyperlipidemic drug that contains the prodrug Fenofibrate and the HMG-CoA reductase inhibitor Pravastatin. The two components were separated and quantified in the presence of the active metabolite Fenofibric acid. Additionally, the analytes were separated by green solvents. The results of both columns were very competitive, with the monolithic column showing lower back pressure with higher flow rates.
There are several chromatographic and spectrophotometric methods in the literature for the separation of either fenofibrate and/or Pravastatin together or with other combinations [
16,
17,
18]. However, no methods were found for the separation of the combination along with the active metabolite Fenofibric acid. Additionally, this work presents the first method for the separation of the mixture by monolithic column using Green Analytical Chemistry (GAC).
3. Results and Discussion
The key goal of this study was to fully separate an antihyperlipidemic combination using two columns, a particle-packed UHPLC column, and a monolithic column, with the aid of green solvents. The performance of both columns was compared. The resolution of the analytes on both columns was performed by applying Green Analytical Chemistry (GAC) principles. Using substitute solvents that are non-toxic to the environment, shortening the analysis time, and obtaining accurate and precise analytical results are important characteristics of green analytical chemistry principles. It should be noted that MeOH and ACN are classified as hazardous solvents by the US Environmental Protection Agency (EPA) due to their inherent toxicity and the huge importance of the safe decontamination of their waste [
19]. According to P.C. Sadek [
12], ethanol is an important substitute for methanol and acetonitrile. Therefore, ethanol was used as an extraction solvent and organic regulator in the mobile phase. In addition, one of the principles of the GAC is to shorten the time between the start of the analysis and the obtaining of a reliable analytical result, and this was achieved by using the adopted conditions, which allowed rapid separation of the analytes in a short time [
20].
The developed method uses the green solvent to separate all analytes with perfect accuracy and resolution in two chromatographic columns with a flow rate of 0.8 mL/min, as shown in
Figure 2. The particle-packed UHPLC column separates the analytes within approximately 3 running minutes with a back pressure of 30 MPa. The monolithic column can separate the mixture with a back pressure of 10 MPa in 4.5 min of running time. All chromatographic data of the two columns are compared and listed in
Table 1. The table shows that the monolithic column has advantages with concerning theoretical plate number, HETP, and resolution. Furthermore, to separate the analytes in a shorter run time, different flow rates were tested on the two chromatographic columns.
On account of the high porosity of the monolithic column, the high flow rate was applied without high backpressure, so the separation was performed in a short run time, as shown in
Table 2 and
Figure 3. Van Deemter was used to compare the effects of different flow rates on the HETP of the two chromatographic columns, as shown in
Figure 4. Furthermore, the effect of various flow rates on the backpressure was also reported. The high flow rate increases the backpressure of the particle packed column, and a flow rate of 2 mL/min led to overpressure, and the instrument stopped working.
Figure 5 shows the effect of a large flow rate on the backpressure of the two columns. Since there are two kinds of pores, flow pores, and mesopores, high flow rates can be applied in monolithic columns. The permeability of the monolith is due to the large flow pores, which permit the separation of analytes at large flow rates with minimal backpressure. The inner pores of the particle-packed column correspond to the mesopores in the monolithic column. Therefore, in comparison with a particle packed column with similar efficiency, rapid separation can be achieved at a high flow rate of the mobile phase and moderate back-pressure.
From the Van Deemter diagram, it can be seen that the separation efficiency in the monolithic column decreases as the flow rate increases, while in the UHPLC column, the reduction in the separation efficiency only occurs in Pravastatin, while for the other compounds, the separation efficiency was almost the same. Although the separation efficiency in the UHPLC column was stable at different flow rates, the backpressure increases sharply as the flow rate increases. Therefore, the monolithic column is more convenient, because it allows the resolution of compounds at high flow rates, thus shortening the analysis time.
Although both columns can separate the studied drugs with an acceptable resolution, comparisons of the different system suitability parameters show significant differences. As shown in
Figure 6, comparisons are made with respect to resolution, column efficiency, backpressure, and total analysis time. In terms of resolution, column efficiency, and backpressure, the monolithic column shows better results than the UHPLC column. However, at the same flow rate, the particle-packed UHPLC column showed better results in terms of method run time.
3.1. Validation
The validation of the developed method was achieved in accordance per ICH guidelines, as shown in
Table 3 [
21].
Determination of the analytes’ concentration if the marketed dosage form was performed, and the results attained were within the accepted limits, as shown in
Table 3.
3.2. Greenness Assessment
The greenness assessment was performed using two GAC evaluation tools:
3.2.1. National Environmental Methods Index Labeling
In the established methods, phosphate buffer pH 3 and ethanol were used, neither are registered as hazardous nor are they defined as PBT in the EPA’s TRI list [
22,
23]. The waste formed from one run was less than 10 g in both methods. Therefore, the established methods are green analytical methods, as they pass the four quadrants profile of this evaluation method. The greenness of the developed method was compared with the reported methods on the same mixture in
Table 4.
3.2.2. Analytical Eco-Scale
Penalty points for the different aspects of the established methods are shown in
Table 5. The proposed methods are considered excellent green methods. The major advantage of the analytical Eco-Scale is its capability to discover and enhance the weakest points in the analytical method.
3.3. Statistical Comparison
The results achieved for the analysis of the components of interest in pure powder by the proposed methods were statistically compared with those attained by applying the reported HPLC method [
18]. The results showed no significant variations between the proposed methods and the reported one as presented in
Table 6. Moreover, the results achieved on both columns were compared with each other by a one-way ANOVA test as shown in
Table 7. The results revealed no significant difference.