2.1. Synthesis of DEX Derivatives
A series of DEX derivatives was synthesized with the aim to introduce methacrylic moieties on the polysaccharide backbone through labile carbonate ester groups, in order to modulate biodegradability of the corresponding photo-crosslinked hydrogels, and in this way obtain suitable and tailorable carriers for the delivery of high molecular weight drugs.
Spacers of different lengths, containing a different number of oxyethylene units, namely one, six, or nine, were employed to link methacrylic groups to the polymer backbone. To this end, the following methacrylate reagents were used: HEMA, PEG
360MA, and PEG
500MA. Moreover, as the final goal of the work was the development of an injectable and in situ gelling delivery system, the effect of the molecular weight of the starting DEX was also evaluated. Therefore, both DEX
40 (M
r 40,000) and DEX
500 (M
r 500,000)-based methacrylate derivatives were synthesized. The chemical modification of DEX was obtained following a two-step synthesis procedure, as shown in the scheme reported in
Figure 1. In the first reaction the hydroxyl group of the methacrylic reagent was activated by the classic reaction with
N,
N’-carbonyldiimidazole (CDI) to produce a reactive methacrylic reagent. After evaporation of the solvent, the intermediate was directly put to react, without prior purification, with DEX in anhydrous DMSO, using 4-DMAP as a nucleophilic catalyst.
The same procedure was followed to synthesize all the derivatives, but the polymers obtained from DEX500 were precipitated from the reaction mixture using 2-methoxyethanol instead of ethanol, because it allowed for the formation of a fine precipitate, which dissolved rapidly in distilled water, whereas ethanol produced a dense precipitate, which dissolved slowly in water, thereby promoting partial degradation of the polymer. Anyway, the derivative with the highest molecular weight (DEX500-PEG500MA) showed poor water solubility even using 2-methoxyethanol for purification, and for this reason, it was discarded and not further considered in this work.
After exhaustive dialysis and freeze-drying, every derivative was submitted to FTIR analysis. As an example, in
Figure 2, the spectrum of DEX
40-PEG
360MA is reported, however, similar results were obtained for all other polymers.
As a consequence of the derivatization, the FTIR spectrum showed the presence of a peak at 1745 cm−1 due to the stretching of the carbonate ester bond and another one at 1713 cm−1, characteristic of the carbonyl group of the methacrylic ester.
The polymers were also characterized by
1H- and
13C-NMR. The
1H-NMR spectra reported in
Figure 3 confirmed the functionalization. In fact, it was possible to identify the characteristic signals of the vinyl protons at 6.09 and 5.67 ppm and the methyl protons at 1.87 ppm of the methacrylic group [
20].
1H-NMR spectra were also used to calculate the methacrylation degree (DD%) of the polymers. For this achievement, the
1H-NMR spectra were recorded in the presence of an internal standard. Nicotinamide was chosen as the internal standard, as the peaks related to the aromatic protons were in areas of the spectrum where no proton signals of the polymers under examination were present. The internal standard method was used since the methods usually used to calculate the methacrylation degree of DEX derivatives has been proven not to be accurate [
21]. One of the most widely applied method calculates the DD% as the ratio between the average of the proton areas of the methacrylic groups (6.09 and 5.67 ppm) and the anomeric proton area (4.69 ppm). However, the resulting DD% values were poorly reproducible and scarcely accurate due to the presence of the water signal, which falls very close to the anomeric proton, preventing its accurate integration. Moreover, the suppression of the water signal partially alters the peak intensity of the anomeric proton, causing an overestimation of the DD% value. The other method usually used to calculate the methacrylation degree considers the signals of the DEX chain in the range 3.2–4 ppm. However, it was not possible to use this method because the signals of the methylene protons of the oxyethylene chain also fall within this range. For all these reasons, the internal standard method was selected and applied. By comparing the area of a specific standard signal with that relating to the protons of the methacrylic groups and precisely knowing the amount of standard in the sample, it was possible to accurately calculate the mmoles of the methacrylic groups of all the polymeric derivatives. The experimental conditions of the synthesis were opportunely optimized to obtain all the derivatives with DD% = 5 ± 1. This specific value was considered an ideal balance between the hydrophilic and lipophilic portion of the polymer, according to previous results [
19].
13C-NMR spectra of the derivatives show peaks that can be referred to the methacrylic group and the oxyethylene chain. As an example,
Figure 4 reports the
13C-NMR spectrum of DEX
40-PEG
360MA. The signal at 167.0 ppm belongs to the carbonyl ester, whereas those at 136.3 and 126.3 ppm were the resonance peaks of the carbons of the methacrylic double bond; instead, the peak of the methyl group could be observed at 18 ppm. In addition, at 70.3, 66.6, and 64.2 ppm, it was possible to identify the chemical shifts of the carbons of the oxyethylene chain. Finally, the peak at 155.2 ppm can be referred to the carbonate ester group. Similar results were obtained for the other derivatives.
2.2. Rheological Characterization of Polymeric Solutions
In order to evaluate the possible use of these DEX derivatives as injectable drug delivery systems, their 10%
w/
v aqueous solutions were subjected to rheological analysis of the flow properties. The solutions displayed the behavior shown in
Figure 5A. All systems showed the same decreasing trend of viscosity as a function of the flow rate, confirming the pseudo-plastic behavior typical of polymeric solutions. The slight increase in viscosity observed for the solutions of DEX-PEGMA polymers with respect to DEX-HEMA could be due to the formation of clusters among PEG chains [
22,
23] where DEX-HEMA is unable to form. Such interactions increase with the length of the PEG chain. As expected, when the molecular weight of DEX increases, the viscosity increases significantly. In fact, the viscosity of DEX
500 and its PEGMA derivatives was significantly higher than DEX
40 and its PEGMA derivatives, at the same concentration. Even in this case, the small difference in viscosity between the two derivatives can be related to cluster formation among the oxyethylene chains. However, the zero-shear viscosity of DEX
500-PEG
360MA is adequate for its use as an injectable system, and is also high enough to avoid the rapid spread of the polymeric solution in the injection site (see
Figure 5B,C).
2.3. Hydrogels Preparation and Mechanical Characterization
Hydrogels were prepared by photo-induced free radical crosslinking of 10%
w/
v solutions of the different DEX derivatives. An irradiation time of 10 min was found optimal for the conversion of all the solutions into the corresponding hydrogel systems. Once obtained, gels were freeze-dried and analyzed through FTIR to confirm the achievement of the polymer crosslinking in all the matrices. In fact, in the FTIR spectra of the gels, the peak relative to the stretching of the methacrylic ester at 1713 cm
−1 disappeared, while that of the saturated ester that formed after the photochemical reaction shifted toward the stretching vibrational band of the carbonate ester bond (see the dashed line in
Figure 2).
Once prepared, the hydrogels were characterized for their mechanical properties. The study of the mechanical properties is crucial to evaluate the handling and elasticity of the hydrogels. The samples were subjected to rheological analysis under small amplitude oscillatory shear conditions, and the relative mechanical spectra within the linear viscoelastic regime of the materials were recorded (
Figure 6).
All samples showed the typical behavior of gels, with the elastic modulus G’ greater than the viscous modulus G’’. It can be seen that all the derivatives obtained from DEX40 showed an almost similar behavior with regard to the trend of the G’ and G’’ moduli. Furthermore, the absolute values of the two moduli depend on the oxyethylene chain length and increase with it. Considering that the mmoles of crosslinkable methacrylic groups slightly decrease in the order DEX40-PEG500MA < DEX40-PEG360MA < DEX40-HEMA, these results suggest that longer oxyethylene chains promote interactions between polymer chains. Therefore, moving the methacrylic groups away from the polymer backbone facilitates the successive crosslinking and formation of the network. The hydrogel obtained from DEX500-PEG360MA showed the highest values of the two moduli. Therefore, comparing DEX40-PEG360MA and DEX500-PEG360MA, the strength of the gel increased with the molecular weight of the starting DEX. This result is in accordance with the viscosity values obtained for the corresponding polymeric solutions and could reflect the greater extent of polymer chain entanglements characteristic of the derivative with higher molecular weight.
Stress–strain profiles were obtained by subjecting the samples to uniaxial compression and the results are reported in
Figure 7.
The slope of the curve in the range from 0 to 10% of strain was used to calculate the values of the compressive modulus. The length of the oxyethylene chain did not significantly influence the modulus value of the gels when submitted to uniaxial compression. Additionally, it can be observed that the DEX
40-PEG
500MA derivative showed a different behavior compared to DEX
40-HEMA and DEX
40-PEG
360MA as it can be deformed easier than the other hydrogels, which were obtained from polymers with shorter lateral chains. Indeed, it required the application of lower stress for its compression. In contrast, the increment of the molecular weight of DEX contributed to producing a stiffer structure that requires much higher stress for deformation, probably due to the higher degree of polymer chain entanglement. All the hydrogels were crushed to the maximum allowed by the instrument; moreover, no samples broke during the test, as can be observed in
Figure 7B, which shows a sequence of images of the DEX
40-PEG
500MA hydrogel submitted to uniaxial compression and the same hydrogel recovered at the end of the compression test. Similar results were obtained for all the hydrogels analyzed.
Overall, it is possible to attest that the mechanical properties of the hydrogels were mostly influenced by the molecular weight of the starting DEX, and to a smaller extent by the length of the oxyethylene chain used to link the methacrylate group to the polymeric backbone.
2.4. Swelling and Degradability Properties
Apart from the mechanical properties, it is important to investigate the swelling and degradability properties of the different matrices, as they can deeply influence their performance as drug delivery systems, and, specifically, the amount of drug released over time. Swelling experiments were carried out on freeze-dried gels in PBS (pH 7.4) at 37.0 ± 0.5 °C. The results are reported in
Figure 8 as value of q = W
s/W
d, where W
s and W
d are the weight of the swollen and dry sample, respectively.
Figure 8 shows that the time needed to reach the maximum swelling degree is very different for the various networks, demonstrating how much the length of the spacer as well as the molecular weight of the backbone can affect the physical–chemical properties of these systems. Specifically, it should be noted that DEX
40-HEMA-based hydrogel reached the maximum q value after 120 h, while those based on DEX
40-PEG
360MA, DEX
40-PEG
500MA, and DEX
500-PEG
360MA after 144, 216, and 648 h, respectively. As the molecular weight of DEX and the spacer length increase, the swelling rate slows down. Another peculiarity of these systems is that the maximum swelling degree is not very different, albeit reached in different times. However, DEX
40-HEMA-based hydrogels are an exception to this behavior, probably due to its faster degradation. It was interesting to compare the swelling of hydrogels obtained from DEX with the same average molecular weight, but different oxyethylene chain length to highlight its effect on the swelling capacity. The increase in the molecular weight of PEG involves a change in the swelling properties. It is reasonable to assume that the derivative with PEG
500MA as the lateral chain has greater ability to form clusters of oxyethylene chains with respect to thePEG
360MA derivatives [
24,
25]. A greater number of oxyethylene units corresponds to a decreased rate of water entry into the polymeric lattice due to the increase in the hydrogel hydrophobicity. Indeed, the hydrophilic–hydrophobic balance in the polymer structure influences cluster formation [
26], but also water entrance into the network.
The different swelling ability shown by the hydrogels obtained from DEX
500-PEG
360MA with respect to DEX
40-PEG
360MA probably depends on the different degree of polymer chain entanglement, in agreement with the viscosity data of the corresponding starting solutions. By following the variation of the q value over time, it is possible to define the degradation profile of these hydrogel systems, which showed a progressive weight loss as a result of the consequent hydrolysis of the carbonate ester bonds and decay of the structure. All the samples decomposed completely within a few days, reaching the maximum value of q followed by a sharp decrease due to the complete degradation of the network [
27]. This behavior depends on the gradual bulk erosion of the hydrogel matrix that is strictly related to the rate of water entrance. In particular, progressive bulk erosion was also confirmed by the images taken at different times during the swelling process in PBS. As an example, images of a DEX
40-PEG
500MA hydrogel at time zero and after two, four, six, and eight days in PBS are reported in
Figure 9. It can be observed a continuous and progressive widening of the hydrogel, which matches and can justify the increase in the q value already discussed.
2.5. Release Studies
Release studies were carried out in PBS (pH 7.4) at 37.0 ± 0.5 °C on hydrogels loaded with a fluorescent dextran, employed as a large model molecule. The release profiles obtained from hydrogels prepared using different DEX derivatives are shown in
Figure 10. A trend strictly linked to the swelling degree of the polymeric lattice and related to the rate of water entry into the hydrogel, is evident. The speed of water entrance is correlated to the hydrophobicity of the system and therefore it is possible to modulate the drug release simply by increasing the length of the oxyethylene chain.
The release profile from the hydrogels obtained from DEX at higher molecular weight is also reported in
Figure 10. The effect of the molecular weight of DEX on the release profiles is much more evident. In particular, a modulation of the release over a period of 480 h is evident, and is also consistent with the obtained dynamic swelling data. In fact, even if the DEX
40-PEG
360MA and DEX
500-PEG
360MA gels reach the same swelling degree in terms of absolute q value, the time necessary to attain maximum swelling is deeply influenced by the molecular weight of the polymer. The entanglement of the polymer chains hinders the entrance of water, slowing down both the drug diffusion process and the matrix erosion.
Globally, both the molecular weight of DEX as well as the length of the linker are able to modify the degradation rate of these new DEX polymers and consequently the release time of a macromolecule loaded inside the corresponding hydrogels. Therefore, both these parameters can be modulated and adjusted to opportunely tailor the release of the incorporated drug and in this way achieve specific therapeutic needs. However, the DEX
500 derivative possesses more adequate rheological properties to develop injectable and in situ crosslinkable drug delivery systems. Finally, the different polymeric derivatives can be opportunely blended and this strategy can be adopted to obtain the most suitable drug delivery systems, conveniently designed to meet specific therapeutic needs. Therefore, these new biodegradable methacrylated dextrans appear to possess interesting and promising properties for the development of effective delivery systems of large bioactive molecules. Additionally, further investigation is needed to evaluate the applicability of these polymers under physiological conditions and, in particular, their biological safety, which represents a fundamental issue of every material with potential application in the biomedical or pharmaceutical field. However, evidence exists on the biocompatibility of several different methacrylated DEX derivatives [
18,
28], which may also allow us to presume a good safety profile for these new biodegradable methacrylated dextrans.