1. Introduction
Cavitation is a common phenomenon in nature. In industrial engineering, the phenomenon can also occur in propulsion systems such as pumps, hydrofoils, or marine propellers. When cavitation wraps around a body, the phenomenon is called supercavitation. Supercavitation technology has important applications in national defence and military fields, such as supercavitating torpedoes and projectiles.
Over the past few decades, the supercavitation flow has been studied by many researchers. The research of Logvinovich [
1] established the theoretical basis for supercavitation calculation, which can be used for high-speed torpedo design. Waugh and Stubstad [
2] collected detailed experimental data on the supercavitation flow and water ballistics of missiles in and out of water carried out by the US Navy. Their experimental velocity and cavitation number ranged from 16.15 to 19.20 m/s, and 0.045 to 0.567, respectively, covering various flow states from full wet to full supercavitation. Vlasenko [
3] disclosed some technical details of three sets of experimental equipment for realizing supercavitation with velocities ranging from 50 to 1300 m/s.
Hrubes [
4] carried out a supercavitation experiment by using an underwater artillery device. Velocity was approaching or exceeding the speed of sound in water by 1.5 km/s. They found that ultrahigh-speed cavitation is prone to instability and may affect the trajectory of a blunt body.
Shi et al. [
5] experimentally observed the phenomenon of supercavitation flow when high-speed projectiles vertically enter the water. They found that a shock wave forms and then propagates when the projectile hits the water surface. With the downward movement of the projectile, the tail of the supercavitation collapses, and at this time a secondary shock wave appeared.
When an object moves underwater near a free surface, the influence of the free surface on cavitation must be considered. On the basis of linearization theory, Franc and Michel [
6] studied the effect of immersion depth on supercavitation length. Using ideal fluid theory, Amromin [
7] performed supercavitation analysis in shallow water, taking into account the effects of the free surface and the rigid boundary on supercavitation flow. The calculation results show that the combination of effects leads to an increase in the cavitation number for a fixed-length cavity, and causes the 3D deformation of the cavity in a cross-section and the expansion of the lower cavity portion.
Faltinsen and Semenov [
8] theoretically analyzed the steady cavitation flow of a hydrofoil under the effect of free surface and gravity, and gave an analytical solution of the cavitation flow field. Their results show that, as the hydrofoil approached the free surface, the cavity and free surface shapes changed. Both the free surfaces and gravity can decrease the cavity length.
Wang et al. [
9] numerically investigated the natural cavitation around an axisymmetric projectile near a free surface using LES and the VOF method. They found that the cavity evolution on the upper side of the projectile was significantly different under the free surface effect than that at the lower side. On the upper side, the cavity grew slowly, the velocity of reinjection was higher, and the collapsed position of the cavity was closer to the main cavity.
Shi et al. [
10] experimentally studied the evolution of supercavitation of various projectiles with different aspect ratios at different water depths using high-speed photography. They found that the size of the cavitation increased with a decrease in water depth, and a vertical water fin appeared on the free surface when the projectile moved near the free surface under a water depth of 3.33D.
In recent years, the effect of hydrophobic characteristics on the drag reduction was examined by many researchers [
11,
12,
13,
14,
15,
16]. However, in their studies, the cavitation phenomenon was not considered. There are relatively few studies on the influence of surface properties on cavitation flow.
Some studies about the hydrophobic effect on cavitation flow focus on the low-speed flow of underwater objects. Leger and Ceccio [
17] investigated noncavitating and cavitating flows around hydrophilic and hydrophobic spheres and cylinders. They found that the material properties strongly affected the shape of the cavity near the detachment.
A cavitating NACA0015 foil in three different tunnels was observed by Kawakami et al. [
18]. They revealed remarkably different cavity shedding appearances and behaviors. They argued that surface effects could have a significant influence on the fully wetted time during cavity shedding. However, the results of most current studies do not agree, and the mechanism of cavitation is not completely understood.
Kim and Lee [
19] numerically investigated the effect of the hydrophobic property on the cloud cavitation. Their results show that, as slip strength grew, the cavity was elongated, and the shedding frequency decreased. That means that cloud cavitation instability was alleviated as the hydrophobicity increased.
Mineshima et al. [
20] studied the effects of hydrophilic and hydrophobic coatings on the characteristics of cavitation and flow field around hydrofoils using high-speed camera and laser Doppler velocimetry (LDV). Their results showed that the hydrophilic coating inhibited the inception and growth of the cavitation. In addition, the downstream pressure fluctuation of the hydrofoil with hydrophilic coating was restrained under a certain cavitation number. The experimental investigation of Onishi et al. [
21] also found that the cavitation inception number of the hydrophilic coating was lower than that of a hydrophobic coating.
Some studies regarding the effect of hydrophobic surfaces focused on the process of water entry. Ueda et al. [
22] experimentally studied the water-entry of superhydrophobic low-density spheres. They found that the shape of the cavity pinch-off of low-density spheres was inconsistent with the shape of high-density spheres observed by Duclaux et al. [
23].
Aristoff and Bush [
24] studied the water entry of hydrophobic spheres at a certain contact angle with various impact velocities and sphere diameters. Their extensive dataset showed that cavities formed at all impact velocities had four distinct shapes defined by their collapse or pinch-off locations appearing at a specific location on the Bond–Weber diagram. On this basis, Speirs et al. [
25] studied the water entry of spheres with different contact angles, and found that the shape of the cavitation during water entry was not only related to the Bond and Weber number, but also depended on the contact angle.
Zhang et al. [
26] experimentally investigated the development and shedding mode of the cavitation for hydrophobic steel balls with different diameters and different impact velocities of water entry. The dependence of the two shedding modes on the Weber and Bond numbers was determined.
Li et al. [
27] numerically investigated the cavity dynamics of a rotating hydrophobic sphere during its entry into the water. In their numerical simulation, the wettability of the sphere surface was realized with the dynamic contact angle, the boundary data immersion method (BDIM) was used to simulate the solid/fluid interaction, and the interface between liquid and gas was tracked with the volume-of-fluid (VOF) method.
Güzel and Korkmaz [
28] experimentally studied the influence of hydrophobicity on free surface elevation and impact load during water entry of wedges and cones with different deadrise angles. They found that the jets, accumulations, and formation of cavities changed when objects with constant deadrise angles entered the water under the hydrophobic effect. The measured value of bumping load coefficient under hydrophobic effect could be reduced by 10–25% compared with that of a hydrophilic surface. In addition, Guzel and Korkmaz [
29] experimentally investigated the water exit of partially and fully immersed spheres and flat plates with or without hydrophobic coatings using a high-speed camera and strain gauges. They found that the separation time of the water from the object occurred earlier due to the hydrophobic effect, that is, the pinch-off time of the fluid was earlier. The height of the water column behind the object was also smaller. In addition, they found that, when the surface of the object was uncoated, the strain measurements were repeatable under the same test conditions; however, when the surface was coated, the strain characteristics under the same test conditions were different. Therefore, they thought that similar experiments with different geometries such as cylinders are necessary to be carried out before conclusions are drawn on the effect of hydrophobicity of the water-exit process.
In summary, most previous studies focused on drag reduction in hydrophobic coatings without cavitation. Some researchers also studied the influence of surface coating properties on the flow of water entry or exit, or the cavitation flow around the hydrofoil. All these studies were aimed at low velocity flow. However, there is no relevant research about the influence of surface coating on the supercavitation flow characteristics of high-speed objects underwater and near a free surface.
In this paper, the supercavitation flow of high-speed projectiles with different surface coatings is experimentally investigated under the conditions of different water depths. The influence of surface coating on supercavitation flow and hydrodynamic characteristics of the projectiles is analyzed.
2. Experimental Setup and Methods
Figure 1 is the schematic diagram of the experimental setup used in this paper. On this experimental device, both supercavitation experiments of horizontally launched projectiles at different water depths and water-entry/exit experiments at different angles could be carried out. A self-designed one-stage light gas gun was used to accelerate projectiles. The projectile was pushed by the high-pressure nitrogen in high-pressure chamber 3, accelerated in launch tube 7 to a certain velocity, and entered observation water tank 9. The maximal design launch speed of projectiles was 100 m/s. The projectile velocity could be adjusted with the pressure in high-pressure chamber 3. When the projectile was launched into the water tank, the projectile was surrounded by supercavitation due to the high speed of the projectile.
The movement of the supercavitating projectile in the water tank was recorded with a FASTCAM SA5 high-speed camera of Photron Company, Japan. The light source required for photography was provided by three 1000 W lamps. The shooting rate of the camera was 5000 frames per second. More detailed parameters and structure of the experimental device can be found in the previously published literature [
30].
The projectiles used in the experiment were all cylindrical with 6 mm diameter and 48 mm length. All of the projectiles were produced with an aluminum–magnesium alloy, and the material density was 2.72 g/cm3. Two different surface coatings were coated onto the surface of projectiles: one hydrophobic and one hydrophilic coating. The hydrophobic one was a water-based silicone coating with a contact angle of 100 ± 5°, and the hydrophilic one was a gypsum coating with a contact angle of 36 ± 5°.
According to the photos taken with the high-speed camera, the contour of the supercavitation on the projectile at different times can be measured.
Figure 2 shows a schematic diagram of the measurement of the cavitation profile of the projectile. Since the taken pictures were refracted by plexiglass air or plexiglass water, the accuracy of the measurements had to be estimated. Relevant studies showed that the relative error caused by refraction in measurement is about 0.3∼0.6% (Yuan et al. [
31]).
The velocity of the projectile can be calculated according to the displacement difference and the time difference between the positions of the projectile in two different frames. In order to reduce the error, projectile velocities
and
were first calculated with the left and right reference planes, respectively. Then, average value
was taken as the velocity of the projectile. The schematic diagram of displacement measurement is shown in
Figure 3. The formula for calculating the velocity of the projectile is as follows:
where
is the time interval between two adjacent photos,
k is the ratio of the actual displacement of the projectile to the displacement on the photo.
In this paper, the supercavitation flow of the projectile is studied at four different water depths: 3.33D, 6.67D, 16.7D, and 33.3D, where D is the diameter of the projectile. All projectiles were horizontally fired into the water. In this paper, the cavitation number was calculated as follows:
where
is the atmospheric pressure,
is the saturated vapour pressure at 20 °C,
is the liquid water density, and
is the initial speed of the projectile. The coefficient of the drag force was calculated with the following expression:
where
is the drag force,
v is the local velocity of the projectile, and
is the cross area of the projectile.
4. Discussion
In this paper, the effects of two kinds of surface coatings (one hydrophilic, and the other hydrophobic) on the supercavitation flow field and hydrodynamic characteristics of projectiles were studied. The properties of coatings had obvious effects on cavitation size, drag force on projectiles, and ballistic stability. Due to the limited research objects in this paper, further research is needed on the quantitative influence of hydrophilic, hydrophobic, and superhydrophobic coatings with more contact angles.
In addition, with the decrease in water depth, both the length and diameter of the cavitation increased. This conclusion is consistent with the research results of Shi et al. [
10]. However, the research of Faltinsen and Semenov [
8] found that the length of the cavitation decreased, and the diameter of the cavitation increased with the decrease in water depth, which was inconsistent with the result in this paper. The cavitating flows in both this paper and that of Shi et al. [
10] were unsteady, while Faltinsen and Semenov [
8] studied steady cavitating flow. Moreover, Faltinsen and Semenov [
8] did not consider the viscous effect of the fluid. In addition, the head shape of the object affected the shape of the cavitation. In the research of Faltinsen and Semenov [
8], the cavitating flow around a hydrofoil was considered, while in the research of Shi et al. [
10] and this paper, the moving body was a cylinder. However, the change in cavitation size with water depth should be further studied in detail.
5. Conclusions
In this paper, the supercavitation characteristics and hydrodynamics of a projectile with hydrophobic and hydrophilic coatings were studied experimentally. The experiments were carried out under four water depths (3.33D, 6.67D, 16.7D, and 33.3D).
The experimental results show that the length and the diameter of the supercavitation of the projectile with the hydrophobic coating were larger than those with the hydrophilic coating, which was probably due to the difference of the contact angles under different surface coatings. The length and the diameter of the supercavitation increased with the decrease in the water depth for the projectile with hydrophobic coating. The drag force coefficient of the hydrophobic projectile was obviously smaller than that of the hydrophilic one at the same cavitation number and water depth. Under the working conditions of 6.67D, 16.7D, and 33.3D, the drag coefficient of hydrophobic projectile could be reduced by 20–40% at a certain cavitation number compared with that of hydrophilic projectile. The velocity decay of the hydrophobic projectile was obviously slower than that of hydrophilic projectile.
In addition, the ballistic stability of the projectile with the hydrophobic coating was better than that with the hydrophilic coating. The hydrophobic projectile could basically follow the original trajectory, while the hydrophilic projectile easily deviated from the original path.
The effect on the free surface with different coatings was also different. In our experiment, the formation of the free surface for the hydrophobic body showed smooth waves, and no vertical water fin appeared.