3.1. Variation of Physicochemical Properties during Decomposition
Temperature is one of the most important parameters during the mature process of compositing substrate. Generally, the compositing process could be divided into mesophilic phase, a thermophilic phase, and mature phase in terms of temperature change. In detail, the continuous thermophilic phase can effectively inactivate pathogenic bacteria and parasites, and promote the degradation of macromolecules such as cellulose and lignin. The temperature changes in the composting process of each group are shown in
Figure 1a. Within 48 h after the initiation of composting, each experimental group was rapidly heated, and then entered the thermophilic period. The maximum temperatures of the V and VS groups were significantly higher than those of the C and S groups, indicating that the vigorous metabolism of microorganisms in the thermophilic phase could consume a large amount of oxygen. Meanwhile, the thermophilic durations of the ventilation groups (V and VS) were also longer than those of the other two groups, indicating that the macromolecular organic substances such as cellulose and lignin in the substrate were not completely decomposed as compared to the effect of forced ventilation. Forced ventilation could enhance the activity of thermophilic microorganisms and increase the degradation efficiency in the thermophilic phase. As shown in
Figure 1a, the thermophilic phase of various compost samples lasted for 7–9 days, which was a sufficient time to fully reach the hygienic standard. During the mature phase, due to the consumption of the substrate, the reactor could not maintain most heat, resulting in a significant temperature decrease. In the meantime, the thermophilic microorganisms became active again. The experimental cycle took place in late spring, and the room temperature was maintained at approximately 27 °C. The stack temperature of the V groups (V and VS) was slightly lower than that of the C group and S group, indicating that in the mature phase, the ambient ventilation could facilitate the oxygen consumption of the composting microorganisms, while the forced ventilation accelerated the heat loss and further reduced the stack temperature. If the ambient temperature was low in autumn and winter, then the ventilation might remove a large amount of heat during the cooling stage, thereby affecting the ripening efficiency. In each group, mesophilic phase was the composting cycle that was not affected by ventilation. At this phase, microorganisms adapted to the environment, and degradable organic matter such as saccharides and low-molecular-weight proteins were preferentially decomposed by these microorganisms. Due to the large number of miscellaneous bacteria in environmental samples, the demand for oxygen had not been selected by the composting process, and thus ventilation had little effect on the rapid temperature rise at this stage. Compared with the sufficient oxygen and heat dissipation brought by forced ventilation, an appropriate C\N ratio and moisture content had greater impacts on microbial metabolism in the mesophilic phase.
The pH value was also an important parameter affecting the composting process. During the microbial degradation on the substrate, macromolecular organic matter was decomposed to produce ammonia, organic acids, and other products that could significantly affecte the pH value. Therefore, the pH value varied dynamically during the entire composting cycle. An appropriate pH could enable microorganisms to metabolize efficiently and retain nutrients such as nitrogen in the substrate. As shown in
Figure 1b, the initial pH of the reactor was low (6.0~6.5). The moisture content of municipal sludge was high during sludge discharge, close to an anaerobic state for microorganisms. Under this condition, organic matter was decomposed into organic acids, resulting in the weak acidity of the sample environment. When the reactor temperature gradually rose, degradable proteins in the mesophilic phase were metabolized by microorganisms to produce a large number of alkaline substances such as ammonia, causing a rapid rise in the pH. In the thermophilic phase coupled with ventilation, with the gas escaped, the pH slightly decreased in the middle of the thermophilic phase. After the temperature decreasing and the compost entering the mature phase, the pH of the reactor began to gradually decrease, from weakly alkaline to neutral. In the thermophilic phase, the main decomposed substrates were macromolecules such as cellulose and lignin, and their products were saccharides. Therefore, with the escape of gas and the suspension of protein decomposition in the thermophilic phase, the number of miscellaneous microbial bacteria in the mature phase were greatly reduced. The above factors led to a small decline in pH and eventually to a constant level. In the last stage of the composting cycle, the pH values in the ventilation groups were further reduced to 7.55 (V) and 7.5 (VS) due to the large amount of gas exchange and additional nitrogen loss, which were similar to the values in neutral pH conditions. Although there was a certain loss of nutrients, the neutral composting products had little impact on the growth of crops and were not prone to adverse reactions such as root burning.
The change in moisture content in the composting process was derived from interaction in the sample, the microbial metabolism, and the ventilation exchange. Moisture content has also been shown to correlate with the pile structure. As shown in
Figure 1c, the moisture content of the whole compost sample showed periodic changes in different stages of composting. In the mesophilic phase of the experiment, the moisture content of the samples was greater than 65%. With the rapid increase in the reactor temperature, the moisture content decreased rapidly in the form of volatilization and metabolic consumption, and the decrease in moisture content was directly related to the ventilation effect. In the thermophilic phase, the moisture content of the C group was higher than that of the S group, followed by the V and VS groups, indicating that coral sand combined with forced ventilation could significantly enhance gas exchange during the thermophilic phase and increase microbial metabolism. The decomposition of organic macromolecules such as hemicellulose decomposed into small molecules could consume a large amount of water. There was a significant difference in moisture content among the forced ventilation groups (V and VS) and the other two groups in the thermophilic phase, up to 5–7%, indicating that the moisture loss at this stage was mainly due to the ventilation process.
After entering the mature phase, the temperature of the pile body decreased. At this time, the moisture content gradually increased, and a large amount of water vapor appeared on the cylinder wall of the composting equipment. Owing to the moisture released from the pile body without ventilation, the humidity of the C group and S group increased rapidly to the level of the original sample. During the mature phase, microorganisms continued to degrade the substrate and consume water, and the humidity of the pile began to decrease gradually. At the end of the mature phase, the moisture content of the V and VS groups had fallen to less than 45%; this met the basic requirements for biological fertilizer. The moisture content of the ventilation groups (V and VS) maintained a low level in the middle and late periods of the composting cycle; this was helpful for the circulation and exchange of gas in the reactor. However, water was an indispensable feedstock for microbial metabolism, and therefore a low moisture content could significantly affect the degradation of the substrate. The co-composting system of litter and municipal sludge refers to the substrates with high moisture content. During the mixing of composting raw materials, in order to make the microorganisms in the mesophilic phase quickly compost and metabolize, the C\N ratio was adjusted to 25–30. Due to the high moisture content of municipal sludge, the initial substrate moisture content of the final co-composting was also above 65%. Therefore, in this experiment, although forced ventilation would remove the moisture of the pile and reduce the moisture content, each sample could still be ventilated, and coral sand could be added to enhance the gas exchange inside the reactor and improve the oxygen supply to microorganisms.
3.2. Changes in Organic Matter Loss with Coral Sand Addition
Total organic carbon (TC) is the total amount of organic matter represented by the content of carbon. As shown in
Figure 2a, the TC of each experimental group showed a downward trend as a whole, and tended to be stable in the later stages. The TC decreased rapidly in the early stages, and then increased slightly after entering the thermophilic phase. In the mesophilic phase, the reactor was rich in degradable organic matters, and microbial metabolism was more active with abundant substrates. In the thermophilic phase, there were decompositions happening to macromolecular organic matters such as lignin and cellulose. The viable microbial species were relatively few, leading to the reduction of reduction rate. After the temperature dropped, the compost entered the mature phase. Although the temperature was again suitable for the metabolism of various microorganisms, the decomposition rate of the TC was still slow, due to the inactivation of a large number of miscellaneous bacteria in the thermophilic phase. After 45 days of composting treatment, the organic matter content of the C group and VS group decreased from 75.34% and 75.22% to 64.51% and 62.59%, respectively. The organic matter of the experimental group decreased significantly, and the metabolism of microorganisms was more vigorous, indicating that good ventilation was conducive to the degradation of substrate organic matter. Science it was necessary to add external bacteria to speed up the composting rate, it could be added in the mature phase to improve the ripening effect.
The circulation of nitrogen has been validate with a crucial role in plant growth. Nitrogen in organic substrates could return to the earth in the form of ammonia nitrogen, and its transformation rate was related to microorganism nitrification and denitrification, and also oxygen content in the environment. In an aerobic environment, organic nitrogen would first be transformed into ammonia nitrogen, then nitrate nitrogen through nitrification. Ammonia nitrogen and nitrate nitrogen could be absorbed and utilized by plants, but ammonia nitrogen would be transformed into ammonia, finally escaping under alkaline conditions. Under anoxic conditions, nitrate would also be converted into nitrogen by denitrification. Compared with the common nutrient elements P and K in other organic fertilizers, N was most likely to be gasified and escape. Therefore, coral sand and forced ventilation conditions would also have a significant impact on nitrogen circulation.
Composting was a reduction process where the organic matter was decomposed by microorganisms, finally converting these products to biological fertilizer. Overall, the TN of each experimental group showed an upward trend, indicating that the reduction process of organic matter was primarily through the reduction of organic carbon, resulting in the increase in the proportion of total nitrogen. In the mesophilic phase of composting, the TN decreased gradually (
Figure 2b). This process was the decomposition of easily decomposed organic matter such as protein and lipid. During this process, a large amount of gas would be produced. The reduction rate of organic carbon was not as rapid as that of organic nitrogen, and thus the TN decreased. After entering the thermophilic phase, the decomposition of nitrogen-containing organic matter such as protein gradually stopped. In this process, the decomposition of organic macromolecules such as lignin and cellulose occurred, and the TC would gradually decrease. After the temperature of the reactor decreased and entered the mature phase, the temperature was again suitable for the metabolism of most microorganisms, and the reduction process of organic carbon accelerated. However, in this cycle, the proportion of nitrogen-containing organic matter was not high, so the conversion rate of organic nitrogen to inorganic nitrogen was relatively low. The TN gradually rose during the mature phase, finally reaching 3.06%, 3.34%, 3.15%, and 3.27% for the C, S, V, and VS groups, respectively. The addition of coral sand would improve the gas exchange inside the reactor, eliminating the anaerobic environment, and improve the fertilizing capacity of the products. Although ventilation would increase the oxygen supply and enhance microbial metabolism, it also took away a large amount of ammonia and reduced the fertilizing capacity. Further research is needed to explore the balance point between the quantitative treatment of organic matter reduction and composting.
As shown in
Figure 2c, nitrate nitrogen generally emerged an upward trend and decreased significantly in the thermophilic phase, but the content increased rapidly after entering the mature phase. At the mesophilic phase of composting, nitrogen in organic matters decomposed into ammonium nitrogen, and then further transformed into nitrate nitrogen. After the temperature of the co-compost pile rose and the compost transited into the thermophilic phase, the transformation of organic nitrogen to ammonium nitrogen, then nitrate nitrogen would gradually shutoff; the microorganisms were deactivated or dormant at high temperature, and the nitrate nitrogen content reached the lowest value around the thermophilic phase on the 10th day of the composting cycle. When the temperature decreased, with the progress of composting, the microorganisms related to the nitrogen cycle gradually recovered; at the same time, the organic carbon in the substrate was gradually reduced and decomposed, and the proportion of nitrate nitrogen gradually increased in the composting products. In a closed composting system, due to the further decline in the moisture content of the pile in the later stages, the gas exchange of the pile, and the fast nitrification of microorganisms, the content of nitrate nitrogen in the mature phase was much higher than that in the initial period. In this study, they reached 1.43, 1.56, 1.61, and 1.64 g/kg for the C, S, V, and VS groups, respectively. Comparing the V group with the C group, ventilation was found to probable affect the total amount of nitrogen in the form of removing ammonia. However, for ionic and refractory nitrate nitrogen, it had only positive effects in increasing oxygen content and promoting microbial nitrification.
The conversion of nitrogen-containing organic matter such as protein to ammonium nitrogen was very rapid, which happened quickly in the mesophilic phase of composting.
Figure 2d illustrated how the ammonium reached a maximum before entering the thermophilic phase, where the maximum ammonium nitrogen content of the VS group reached 4.51 g/kg during the cycle of composting. However, after entering the thermophilic phase, with the increase in pH and high temperature, the conversion of ammonium nitrogen to nitrate nitrogen gradually ceased; a large amount of ammonia was generated, and the content of ammonium nitrogen decreased rapidly. During the mature phase, the content of nitrogen-containing organic matter decreased. The conversion of ammonium nitrogen to nitrate nitrogen continued to decline steadily, and finally maintained stable. At the end of the mature phase, the content of ammonium nitrogen decreased to 0.42, 0.39, 0.35, and 0.29 g/kg for the C, S, V, and VS groups, respectively. According to the bio-organic fertilizer standard of the China Ministry of Agriculture, when the ammonium nitrogen of the compost product was lower than 0.43 g/kg, it could be regarded as completely decomposed. Forced ventilation could significantly reduce the content of ammonium nitrogen in the thermophilic phase. A possible reason was that ventilation removed a large amount of ammonia and promoted the conversion of ammonium nitrogen. In the initial period, the influence of ventilation on the decomposition of organic matter such as protein was less effective than that in the mature phase. The reason for this might be that be the involvement of a transformation from organic nitrogen to ammonium nitrogen in initial period. In contrast, in the mature phase the transformation from ammonium nitrogen to nitrate nitrogen happened, and the metabolism of nitrifying bacteria was active in this process, causing a higher demand for oxygen. At the same time, at room temperature (27 °C), the pH of the reactor gradually decreased in the later stage, and the generation of ammonia was greatly restrained. Therefore, the loss of fertilizing ability caused by ammonium nitrogen ventilation was not as notable as the thermophilic phase.
3.4. Dynamic Changes in the Microbial Community during Composition
Most microorganisms in the environment are resistant of separated cultivation, and the culture temperature will also significantly affect the growth of different microorganisms [
26]. Microorganisms with strong stress resistance will form spores and enter a dormant state. However, at low temperatures, most microorganisms will inactivate or simply enter a dormant state at high temperature. To quantitatively analyze the specific number of microorganisms, fluorescence quantitative PCR (qPCR) technology can be used to insert fluorescent genes into the PCR system. The change in the fluorescence signal during the entire PCR process is monitored in real time by a fluorescence-detection system, and finally compared with the standard curve for quantitative analysis. The overall change trend for the number of fragments of fungi was consistent with that of bacteria, but there were different changing trends in the mesophilic phase and mature phase. From the mesophilic phase to the thermophilic phase, the number of fungal fragments decreased to a certain percentage. For example, in the VS group, the number of fragments only decreased by 25%, indicating that the change in temperature in the ventilation groups (V and VS) had little impact on the number of fungi, and ventilation could effectively offset the impact caused by the temperature change. Among the known composting microorganisms, white rot fungi and brown rot fungi could tolerate high temperatures [
27,
28]. The cycle of substrate degradation required a thermophilic phase, but the temperature was low in the mesophilic phase and mature phase, where the thermophilic microorganisms could not be deactivated. The decrease in fungal fragments from the mesophilic phase to the high-temperature stage was due to the consumption of substrate and the change in temperature that led to the inactivation of miscellaneous bacteria. During the high-temperature stage, thermophilic microorganisms further formed dominant colonies, and the number of fragments increased slowly during the cooling stage.
It could be seen from
Figure 4 that the overall change trend of the total amount of bacteria in the compost pile was opposite to the change of temperature. The maximum copies of bacterial 16S rDNA fragments were obtained in the mesophilic phase. This result was consistent with the high-throughput sequencing analysis data. The mesophilic phase was rich in organic substrate and the degradable organic matter could be utilized by various microorganisms. Meanwhile, the temperature was appropriate for metabolism in the mesophilic phase, so the miscellaneous bacteria could also grow and breed. Therefore, the sanitary conditions and safety of the composting products could not meet the standard. Due to the effect of high temperature, the copy of bacterial gene fragments significantly decreased in the thermophilic phase. For example, in the VS group, the number of fragments decreased by almost 82%. Most bacteria could not resist high temperatures, and only some bacteria with strong stress resistance could form spores and enter the dormant state during thermophilic phase. Comparing each experimental groups, a higher the temperature corresponded with a lower the copy of bacterial fragments in the thermophilic phase, indicating a more preferable sanitary condition of the fertilizer pile. During the mature phase, the number of bacterial fragments recovered to a certain extent, but the overall number was lower than that of the initiation. During the mature phase, the nutrients were relatively sparse, but the temperature was appropriate and there was no interference of miscellaneous bacteria. The surviving microorganisms would grow and reproduce quickly, to further accelerate the maturation of the fertilizer pile and improve the fertilizer.
The Chao index is often used to reflect community richness. A larger Chao index reflect a higher the microbial community richness. Besides, the Shannon index reflects the diversity of the microbial community, and larger values could indicate a more diverse bacterial community. Simpson’s index, also known as the diversity index, is often used to reflect the diversity in the community. The larger the value, the lower the community diversity is. The variation trends of bacterial diversity and richness were basically the same, showing a trend of incipient decreasing, then slightly increasing, and finally tending to be stable. In the thermophilic phase of different experimental groups, the Chao index was 2292.98, 2277.82, 2180.08, and 2067.64 for the C, S, V, and VS groups, respectively. At the end of the thermophilic phase, the Chao index increased slightly. The dominant microorganisms in the thermophilic phase were thermophilic microorganisms, most of which were fungi, and thus led to the decreasing of bacteria Chao index. After entering the mature period, the temperature decreased and returned to the optimal range for mesophilic bacterial growth. Microorganisms multiplied in large numbers, thereby increasing the Chao index. The Shannon index of the compost samples in the heating period was less than 5, while in the initial period and mature phase, the Shannon index was relatively high. In the mesophilic phase, due to the appropriate temperature and sufficient nutrition, the composting condition was conducive to the growth and breeding of bacteria, so the Shannon index was high, reaching more than 5. After entering the thermophilic phase, the environmental temperature was not conducive to the metabolism of bacteria, and the bacteria with strong stress resistance formed spores into dormancy, and the Shannon index decreased. Due to the consumption of substrate and the rapid heat dissipation caused by the large temperature difference between surroundings and the composting piles, the reactors entered the mature phase after the degradation of macromolecules such as cellulose. In this phase, the fungi withdrew from the dominant position; thermophilic microorganisms became active again, and the Shannon index gradually increased, although being less than the initial value in the diversity index table. The Shannon index in the mesophilic phase was 5.62, 5.33, 5.33, and 5.31 for the C, S, V, and VS groups, respectively, and were 5.31, 5.16, 5.12, and 4.91 in the mature phase. The reason might be that compared to the thermophilic phase, the nutrition was relatively rich in the mesophilic phase. The existence of various forms of organic matter led to the breeding of a large number of miscellaneous bacteria, and the nutritional composition was relatively sparse in the mature phase. Meanwhile, miscellaneous bacteria did not easily survive, and some bacteria with heat resistance and poor stress resistance were killed in the thermophilic phase. Simpson’s index further verified the change trend of the Shannon index. The low Simpson’s index in the mesophilic phase indicated that there were abundant microbial species, and the index in the thermophilic phase increased exponentially, indicating that the diversity of the bacterial community was greatly declined. After entering the mature phase, the index decreased rapidly, indicating that the diversity of the community was improved after cooling, thus enriching the species of microorganisms.
The alpha diversity indexes of fungi are shown in
Table 2. The coverage index of each group was more than 0.99, indicating that the sequence detection probability of fungi in composting samples was high, and the sequencing results could effectively benchmark the real situation of the fungal community during composting. The change trends of the Chao index and sequence number of fungal samples were basically the same, showing a significant decline from the initial period to the thermophilic phase, but a slow decline from the thermophilic phase to the mature phase, indicating that there was natural selection of fungi from the initial period to the thermophilic phase, and the microorganisms adapted to the high temperature survived and bred, while other miscellaneous bacteria were deactivated. When the temperature drop is unsuitable for the metabolism of elevated temperature resisted fungi such as white rot fungi and brown rot fungi, the fungi will enter dormancy. Simpson’s index reflects the diversity of the microbial community from the dimension of probability. In the mesophilic phase, the Simpson indices of samples in each experimental group were 0.06, 0.08, and 0.13 for the C, S, and V groups, while the Simpson index in the thermophilic and mature phases reached the maximum and the minimum 0.47 and 0.24, indicating that the diversity of the fungal community significantly decreased after the thermophilic phase, while the Simpson index in the thermophilic phase of the V and VS groups was as high as 0.47 and 0.42, indicating that ventilation effectively promoted the metabolism of thermophilic microorganisms at high temperature and greatly reduced the number of miscellaneous bacteria. The final response trend of the Shannon index was consistent with other parameters in the alpha diversity index table, showing a change trend of initially decreasing and then slightly increasing, indicating that the diversity of the fungal community decreased at first, and then slowly increased during the composting process.
At the genus level, the bacteria with the highest abundance were
Glutamicibacter,
Pantoea, and
Pseudomonas (
Figure 5).
Pantoea could utilize various saccharides, which was a facultative anaerobic chemotrophic bacterium with strong stress resistance [
29]. It could be seen that the relative content of
Pantoea in each group of experimental samples decreased during the thermophilic phase, but increased significantly after entering the mature phase, indicating that
Pantoea could become dormant during the thermophilic phase, and finally recovered its activity after cooling. Both
Glutamicibacter and
Pseudomonas could effectively utilize protein, but the utilization of saccharides was poor, being complementary to
Pantoea in terms of raw materials [
30,
31]. The relative contents of
Glutamicibacter and
Pseudomonas were remarkably reduced in the thermophilic phase, indicating that the degradation of substrate by microorganisms in the thermophilic phase was based on components, such as cellulose and lignin, rather than low-molecular-weight saccharides and proteins. In addition,
Enterobacter,
Curtobacterium, and
Pseudomonas could synthesize antibiotics to inhibit the growth of other microorganisms and reduce the content of miscellaneous bacteria [
32,
33]. In the experimental group, in each mature phase, the abundance of detected bacteria was significantly less than that in the initial period.
As concluded in
Figure 5, at the genus level, the thermophilic phase was significantly distinguished from the initial period and mature phase. The detection rate of fungi in the thermophilic phase was greater than other phases, and the species richness was high, indicating that in the mesophilic phase, there were also thermophilic microorganisms existing in the substrate, but they were dormant. However, in the thermophilic phase, the species richness was greatly improved, indicating that high temperature could promote the metabolism of most composting fungi. After the reactor entered the mature phase and returned to ambient temperature, the richness of fungal colonies decreased rapidly, indicating that thermophilic microorganisms entered dormancy again at the final stage.
Co-composting has been widely used to adjust the initial C/N ratio. As a feedstock that was rich in nitrogen, the municipal waste of mature and sludge was mixed with litter to reduce the moisture content while promoting the C/N ratio to a proper range. During composting, the total nitrogen loss was mainly derived from the emission of NH
3, which did cause not only odor problem and global warming, but also reduce the quality of copost by-products. Additives were effective by adsorbing NH
3, reducing the pH of the pile and forming struvite. However, the special feature of the island depended on a balance needs to be achieved between the transportation cost and the improvement effect. As for a natural additive without modification, the NH
3 emission reduction from Zeolite [
34], Bentonite [
35], Ceramsite [
36], Phosphogypsum [
37], Superphosphate [
38] was 18%, 3.39%, 21%, 21.65% and 18.9%, respectively. However, the application of coral sand on the islands was cost-effective and local-sustainable. To solve, bacterial power cultivated from the compost pile could be a considerable method for a further improvement. The addition of biochar in the co-composting process of mixing pig manure with sawdust resulted in a 13% NH
3 retention. When the additive was mixed with bacterial powders from the formal pile, the retention was promoted to 26% [
39]. Another way was to adjust the ratio of additives. In the experiment with additives of biochar and microbial consortium, when the initial ratio was 1:5, the NH
3 retention was 21.8% [
40]. The conservation rose to 41.4% when the ratio became 1:1, which revealed that even with exactly the same additive, there were still promotions achieved by varying the component ratio.