Identifying and Evaluating Recirculation Strategies for Industry in the Nordic Countries
Abstract
:1. Introduction
2. Materials and Methods
2.1. Research Clarification
2.2. Descriptive Study I
2.3. Prescriptive Study
2.4. Descriptive Study II
3. Framework and Context
3.1. Conditions in the Nordic Countries as a Starting Point for Establishing Circular Economy
3.2. Recirculation Strategies as a Means to Achieve Resource Efficiency for Existing Products
3.3. Categorizing Recirculation Strategies
- (a)
- Potential value transfer to a subsequent use cycle based on initial manufacturing or processing effort for the initial use cycle—high is preferred over low; updated products with high perceived value are preferred over reuse.
- (b)
- Level of intervention (energy and processing effort) for actual recirculation processes; low is preferred over high; both refurbishing and remanufacturing require more effort to facilitate a new use cycle.
- (c)
- Material loss from the product enables recirculation—low is preferred over high.
- (d)
- The addition of value during the recirculation process—high is preferred over low.
3.4. Recirculation Strategies for Products and Parts
3.5. Recirculation Strategies for Material
3.6. Assessing Recirculation Strategies
4. Empirical Results
4.1. Results of Focus Group—Descriptive Study I
4.2. Results of the Detailed Cases—Prescriptive Study
Case A: Carbon fiber cuttings from medical equipment (orthopedic products) tailored for individual customers. Currently sent to landfill. | |
Feasibility of recirculation: | Feasibility product recirculation—none, tailormade products in a sector with high legislative quality demands. Includes the recirculation of parts. Feasibility of processed material recirculation: identified, advanced composite to composite recirculation is offered by two specialists, one in Great Britain and one in Germany. Both prefer a closed loop, as the demand for recycled carbon fiber material on the market is currently low. Not an option for the original application; needs to include an acceptor in a network. Feasibility of cascading: identified, carbon source required by metal processing industry in the vicinity; cannot be met by locally sourced biomass. |
Viability: | Limited viability of material recirculation due to transport effort from northern Scandinavia to processing location and further to a dedicated acceptor. Cascading as a viable recirculation option with short transport distances replaces other carbon sources that require transport. |
Organization and networks: | Organizational effort for material recycling is expected to be high; potential acceptors in the automotive industry need large volumes that cannot be met. Organizational effort for cascading is expected to be moderate; the acceptor is available to investigate parameters. |
Legal: | Legal state of material recycling needs further evaluation for companies from Iceland/Norway to investigate transport across EU borders. Legal state of cascading shows no legal barriers. |
Sustainability aspects: | The case of provided processed carbon fiber material for secondary materials could contribute to resource efficiency, as the carbonization stage can be avoided in a secondary life cycle. Long transport distances and related emissions must be balanced with potential benefits. In the case of cascading, only carbon and energy content is used in a subsequent application. Due to avoided transport for alternative material, this option could contribute to sustainable development. |
Conclusion: the information search and evaluation provide insights into the limitations of advanced material processing. Cascading utilizing a limited set of properties in a regional context can be implemented. Revisiting the case where a dedicated acceptor or increased market demand can be observed is recommended. LCA studies for similar products with contributions of raw material and processing to environmental impacts were seen as helpful. |
Case B: Office furniture/interior module: Office booths with soundproofing and ventilation are produced in a Nordic country and shipped to customers in Nordic countries and worldwide. The products are large and heavy with double glazed windows and wood contributing most to their weight. Connections to plug-in electronic devices and interior furniture are built in. The high value products are provided to upmarket customers. Due to the novelty of the module, none of the products show high levels of wear or require intervention. | |
Feasibility of recirculation of products: | Upgrade and repair: Options to upgrade and repair (electronic equipment and furniture) provided via aftersales services and distributing networks possibly also using a kit and service are provided and can be expanded. Note: interior covering is partially glued on and is destroyed or damaged during disassembly. Reuse to second-hand markets is not actively supported but can be a means to reach broader market segments. Refurbishment on site/at client provides opportunities, as does remanufacturing at the original manufacturer’s location. Repurposing is similarly an option for the future. |
Feasibility of recirculation of materials: | Damaged parts such as glass panels or worn furniture are suitable as input flows of established and emerging material recycling processes both for recycling and cascading at the customer’s location. Examples include laminated safety glass to be treated together with windshields (recovery of cullets and polymer layers), electronic equipment, and furniture. Customer information for such aspects has been added to manuals and will be expanded based on increased knowledge. Energy recovery for materials with sufficient calorific value (wood and polymer-based interior material). |
Viability: | Upgrading, repair and refurbishment: offering repair kits to be used at the customer’s location provides business opportunities with limited effort and can be extended to refurbishment with larger interventions. Reuse: Used products are occasionally offered via websites by owners; official marketing of used products “as is” is not used. Transport and interventions might become necessary if sales are organized through the manufacturer. Remanufacturing: Transport to the manufacturing site requires the disassembly and long-distance transport of heavy products; this strategy therefore needs to be evaluated on a case-by-case basis. Recycling and cascading: this is possible in many locations, and it is necessary to explore legislation and implemented facilities at the user’s location. Recovery: For energy recovery, a partial disassembly and removal of metal parts, electronics and glass is required. |
Organization and networks: | Using dedicated sellers or dealerships in different countries is established and options to include further recirculation practices need to be explored. In particular, local infrastructure for recirculation must be checked for different locations. |
Legal: | Legal and warranty constraints are not seen as prohibitive. The buyer’s location is relevant. |
Sustainability aspects: | With the exception of remanufacturing or other recirculation strategies that require transport back to the original manufacturing site in Scandinavia from customers among others in California, South Asia or South Africa, strategies to expand the use of the product are expected to make a positive contribution to sustainability. |
Conclusion: The information search and evaluation provided insights; recommendations for customers were drafted to incorporate examples and enable suitable treatment at the buyer’s location. Advanced material recycling methods for damaged parts are now recommended. Due to the weight and size of the product, a return to the factory was identified as less preferred. No end-of-use products are currently available. |
Case C: Industrial packaging validation case: protective PE foam transport packaging is designed for reuse between the supplier and OEM; the packaging supplier offers a take-back option for the closed-loop material recycling of damaged packaging (clean and monofraction). | |
Feasibility of product recirculation: | Upgrading is not seen as an option. Repair and maintenance: repair is feasible at the packaging supplier. Reuse: feasible and the intended product use; number of use cycles is not known by the packing producer and is determined by the users (part supplier and OEM in a closed loop). Refurbishment: feasible at the packaging supplier. Remanufacturing: due to the relatively simple structure of the product, this is not a relevant option. Repurpose: Tailored packaging is adjusted for the protection of parts; the strategy is feasible after fragmentation to foam chips as filling material for insulation and similar purposes. |
Feasibility of material recirculation: | Recycling: Feasible for clean monomaterials; other polymers and contamination with oils reduce the quality of the recycled product and the protective function thus cannot be guaranteed. Cascading: Feasible for contaminated/mixed foam fractions. Recovery: energy recovery for heavily contaminated fractions. |
Viability: | Reuse: option to reduce the amount of single-use packaging for the OEM; requires separate collection system and avoiding contact with lubricants, oils and other contaminants. Separate flow required and effort for logistics. Repair/Refurbishing: Needs further investigation; currently no damaged packaging is sent back; requires sorting and adjusted treatment. Contamination has to be avoided for material recycling. Repurposing: potentially viable if transport distance to processing is short; competes with mass product. Material recycling: viable if closed loop between packaging supplier and OEM/parts supplier can be established. Transport effort and distance need to be evaluated to compare closed loop recycling with open loop cascading and energy recovery. Cascading and recovery: can usually be provided locally; loss of the unique protective function of the original product; requires a constant input of new transport packaging into the system. |
Organization and network: | For the recirculation of products and material recycling: closed loop interaction between packaging supplier, OEM and part supplier is necessary to understand requirements for the use and treatment of the products. This is already initiated and can be intensified. |
Legal implications: | No legal barriers were found for the recirculation of products, the OEM selects standard packaging, the suppliers use it and the OEM collects and sorts it after use through reuse and recycling. |
Sustainability aspects: | PE foam is produced using methane gas and PE and by removing methane gas. The reuse of products where possible decreases the need to produce new packaging and therefore has a higher potential to improve product sustainability than material recycling. The material recycling of clean and separately collected damaged packages after several use cycles can be used as a complementary means. Cascading can also use discarded products to produce other PE plastics or mixed plastics products when the effort for separate collection is seen as too high. In this case, new tailored foam packaging has to be produced consistently. |
Conclusion: This product serves as an example of combined reuse and material recycling, which is intended by design. To further improve design, more information on wear and failure causes is relevant and can be provided through an analysis of used containers returned to the producer. From a methodological viewpoint, the case was used to validate the evaluation tool and was seen as a helpful means to investigate recirculation strategies. |
Case D: Modular house parts validation case. Prefabricated house kits intended for short-term use (with disassembly and reassembly at another location) or long-term/permanent use depending on user requirements. Suitable for temporary demand (plots with temporary permission, temporary demand for preschools and more). The modules are use recycled material as input and considering reuse, repair, and repurpose possibilities for design [33]. The structure can be disassembled for the exchange of single modules or for dismounting, moving and reassembling the whole building. The standardized temporary module building is meant to be an economically feasible product provided to the community. The modularity provides a means to update and repair modules. | |
Feasibility of product recirculation: | Upgrade: Especially for permanent housing, the modules can be combined to provide more than one level and customized to user demands. Adding balconies and patios is included among these options. In this case, reuse may be hindered. Repair and maintenance: damaged modules or sections can be replaced if damage includes a hole or crack. For the interior, repair and maintenance are also possible as in regular houses. Reuse: The modules are designed for use in temporary (or permanent) buildings, and reuse to second-hand markets is actively supported. Each module is designed to enable disassembly. Refurbish: similar to repair, refurbishment at the housing site is possible. Remanufacturing: The housing modules can be disassembled completely, transported to the producer and reassembled in a factory setting. Damaged modules and sections can be replaced to provide a remanufactured house the original lifespan. Repurposing: residential buildings can be used as preschools, as offices or for other commercial and public uses; usage for storage (sheds and garages) is also an option. Smaller sections can be used as furniture or interior design where applicable. |
Feasibility of material recirculation: | Recycling is an option for material from modules and parts (doors/windows and interior equipment), including parts removed during repair; the separate collection of structural modules and parts such as windows, doors and other components. Boards are joined by screws to enable several use cycles and material recycling is an option at end of life. Similar processes apply for cascading (boards for filling materials) and recovery (for modules of sufficient calorific value). |
Viability: | Can be achieved for all recirculation options; material recirculation is only recommended at the end of life. For product and part recirculation, logistics for the original factory or assembly points have to be evaluated. The value transferred from the initial use cycle is decreasing, and more value transfer is the preferred option. Business models for recirculation are not established as the products are still new on the market. |
Organization and networks: | Production involves the local community and specifically involves a workforce with low skills and experiencing long-term unemployment. The use of tools and equipment must be handled safely without long-term training. The same public partners that help recruit workforces for production are also seen as partners for establishing repair networks. This social innovation aspect is seen as an important contribution to social sustainability. |
Legal: | The business model includes end-users in production, which means that liabilities are covered by the owner of the building as for any building. |
Sustainability: | The prefab houses are built from nonfossil material to increase environmental sustainability. Modules are partly made from recycled material. No toxic materials were identified. Temporary housing and dwellings can be used where permits or demands are temporary, and a permanent structure that has to be taken down after a relatively short use phase requires more effort. Social sustainability is considered by hiring a workforce with no access to the regular labor market, reactivating it. Many recirculation strategies are possible and should be evaluated further on a case-by-case basis to balance logistics efforts against resource reduction. |
Conclusion: The recirculation strategies framework was used to distinguish between and evaluate different options. Currently, most products do not require intervention, and planning for recirculation can build on these insights. Compared to the established ecodesign strategy wheel, recirculation scanning requires more background research, and using databases to extract indicators is not uncommon. |
Case E: Industrial textile process spill. Cuttings are used from a textile process where textiles for curtains and awnings are coated, printed and cut. The spill material includes rejected material with minor quality issues and edges. Currently, the material creates a costly waste for combustion. Alternatives were analyzed for the reuse of fabric or for the recycling of yarn or fiber. | |
Feasibility of product/part recirculation: | Upgrading, repair, reuse, refurbishment and remanufacturing are not seen as feasible options. Repurposing is possible in some cases in smaller amounts involving social projects and possibly where an acceptor for smaller parts is available. |
Feasibility of material recirculation: | Recycling: the fabric can be shredded and spun into lower grade thread with up to 50% recycled fiber. Feasible for clean monomaterials; not feasible for mixed textile fractions. Recovery: energy recovery for heavily contaminated fractions. |
Viability: | Repurposing may be viable if customers who need smaller pieces of a variety of colors and materials can be found. To be investigated for the most common materials. Even giving away the fabric is viable due to high treatment costs. Material recycling: this option requires market analysis effort before a sufficient volume of customer demand can be achieved, through this may be possible within the existing value chain network. For recycling, the fabric also needs to be sorted by quality. |
Organization and network: | For the recirculation of products and material recycling, the purchasing company and sales organization need to align with production and manage byflows of product. |
Legal implications: | Some copyright implications of the recirculation of some fabrics were found and must be addressed first. Registered designs are not owned by the supplier, and fabrics with patterns cannot be recirculated unless the brand is in agreement. |
Sustainability aspects: | The textiles are mainly from fossil-originating fiber and any recycling or repurposing of the fabric will improve the climate impact of the main product. |
Conclusion: This product serves as a good example of a difficult but still possible combined case of reuse and material recycling. The first option is of course to reduce quality spill. Contracts regarding copyright may need to be rewritten such that cuts may be reused. To recycle properly, new systematic ways to sort and store the rejected fabric are needed. |
5. Discussion
6. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Research Clarification (RC) | |
Main activities
| Main outcomes
|
Descriptive Study I (DS I) | |
Main activities
| Main outcomes
|
Prescriptive Study(PS) | |
Main activities
| Main outcome
|
Descriptive Study II (DS II) | |
Main activities
| Main outcomes
|
Recirculate products and parts | Upgrade | Extend to existing use-cycles | Order of preference |
Repair and maintenance | |||
Reuse | Extend to new use cycles | ||
Refurbish | |||
Remanufacture | |||
Repurpose | |||
Recirculate materials | Recycle | Effective application at end of life | Order of preference |
Cascade | |||
Recover |
P | Purpose: To extend an existing use-cycle by adding value or expanding functions relative to previous versions. |
R | Requirements: Requires intervention but also allows value addition and is therefore considered the most preferred. |
A | Applications: Required for products that are in full working order or generally in working order, typically when a new generation of similar products is available and older products are perceived to be outdated. |
G | General aspects: Suitable for products that are essentially functional but do not meet evolving quality and performance requirements customary in the market. The upgrade strategy extends product value by enhancing the function of an existing product to even beyond its original design condition and reducing value loss by enabling a continued use of parts and products. Electronic devices can also be upgraded based on new software versions. |
P | Purpose: To extend an existing use cycle when failures occur by countering wear and tear and correcting faulty parts of a defective product to return it to its original functionality. |
R | Requirements: This strategy includes corrective, condition based, predictive and prescriptive maintenance. Repair as a specific form of maintenance may involve the restoration or replacement of faulty parts. |
A | Applications: For products that are generally in working order but have developed flaws and/or occasional failures. |
G | Must be performed when a product or part is not functioning or not functioning reliably, resulting in the need to replace or fix parts. Repair can also be performed by the product owner and can in this case be supported by providing repair kits with spare parts and tools. |
P | Purpose: Extend to new use cycles by reusing a part or product that has been discarded or is not in use but still in good condition and can fulfil its original function in a different use context (new customer/user). |
R | Requirements: Foresees a second or subsequent use of the same product after reaching an end of use without significant repair or other intervention. |
A | Applications: For products in full working order but for which the previous user’s needs have changed and adaption to another application context is not possible. The first use cycle is not extended, and no additional warranty claims are provided. |
G | General aspects: Reuse requires less intervention than upgrading or repair but also cannot provide a similar level of value transfer. |
P | Purpose: Extend to new use cycles by returning a (faulty) part or product that has been discarded or is not in use by the current owner in satisfactory working condition. The working condition may be inferior to the original specification. |
R | Requirements: This strategy foresees a second or subsequent use of the same product after reaching an end of use with repair or another intervention. |
A | Applications: Products that are generally in working order but have developed flaws and/or permanent failures, including products that have been accidentally damaged. The first use cycle is not extended, and limited warranty claims are provided. |
G | General aspects: This strategy is used in different industry sectors and also termed reconditioning, retrofitting, refreshing, and remodeling. Refurbishment does not involve bringing products to as-new condition and the actual condition is often less clearly specified relative to which is achieved through remanufacturing. However, the term “comprehensive refurbishing” is also used and indicates higher effort but also higher value transfer to the subsequent use cycle. |
P | Purpose: Extend to new use cycles by returning a product that has been discarded or is not in use to at least OEM performance specifications and quality. |
R | Requirements: To rebuild and restore to as new or higher performance based on cores, parts and products that show significant wear and damage and need substantial intervention. Remanufacturing generally occurs in industrial settings. |
A | Applications: For products that are in limited working order and have developed serious flaws and/or permanent failures; products have been damaged during an accident. |
G | General aspects: For traditional product sales, a warranty that is at least equal to that of a newly manufactured equivalent may be issued when a remanufactured product is sold. Remanufacturing requires more effort than refurbishing. An industrial setting either at the original manufacturer or a specialist collaborator is implied. |
P | Purpose: Extending to new use cycles by finding different functional uses. |
R | Requirements: This strategy aims to find alternate uses for products at their end of use. |
A | Applications: For products in limited working order with serious flaws and/or permanent failures and for those that are outdated but have a structure/shell that is still usable. It is also applicable if the initial use of a product is no longer in demand and for limited application contexts. |
G | General aspects: Repurposing generally implies that a limited set of the initial product or part properties is used in a further use cycle. This could include the shell of the product, specific parts, and aesthetic features related to the design where applicable. |
P | Purpose: Extend the lifespan of materials by processing products to obtain input materials of the same or comparable quality for a wide variety of new applications. |
R | Requirements: Reprocessing materials to recover some of their properties, often for a similar product. |
A | Applications: For products in severely limited working order, that have developed serious flaws and/or permanent failures, that are outdated, with components that cannot be economically reclaimed; and that are perceived to be of low value despite including potentially valuable material constituents. Generally, the strategy also applies for single use products. |
G | General aspects: Due to fragmentation and processing, recycling can to a limited extent also be used to refine raw materials and remove unwanted constituents. Established recycling processes do not necessarily use this option and are rather designed to accept large quantities of inputs and the quality of the output is not in all cases considered as valuable as materials from virgin sources. |
P | Purpose: Extend the lifespan of products by processing them to obtain input materials for a wide variety of new applications; declining quality of properties is accepted. |
R | Requirements: Reprocessing products to recover materials, often for a different product. |
A | Applications: This strategy is applicable for products in severely limited working order, that have developed serious flaws and/or permanent failures, that are outdated, that have components that cannot be economically reclaimed, and that are perceived to be low value. Generally, the strategy also applies for single use products. |
G | General aspects: Cascading implies that a subsequent use significantly transforms the chemical or physical nature of the material and often involves a deterioration of material utilization and quality, such as when materials cannot be used on the exterior of products anymore but in nonvisible applications or as counterweights or ballasts. Cascading can be a suitable means to produce very robust and long-living goods. While further processing is not an option, utilization is as high as possible due to a long use phase. |
P | Purpose: Achieving energy or nutrient recovery from the product or part when all other options fail. |
R | Requirements: Limited processing of products before the recovery process where the posttreatment of unrecovered/rejected fractions is required. |
A | Applications: Different types of products, such as products or components that are consumables and used to capacity; products that are too complex for disassembly and that do not contain ingredients that are specifically valuable or hazardous. |
G | General aspects: Recovering aims to utilize a limited set of properties of the discarded product or part, such as calorific value or nutrients and fertilizers; more sophisticated processes are under development to utilize biobased resources for nonfood application and prevent competition with use as food, characterized as “bioeconomy 2.0” or second-generation biomass use. |
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Hildenbrand, J.; Dahlström, J.; Shahbazi, S.; Kurdve, M. Identifying and Evaluating Recirculation Strategies for Industry in the Nordic Countries. Recycling 2021, 6, 74. https://doi.org/10.3390/recycling6040074
Hildenbrand J, Dahlström J, Shahbazi S, Kurdve M. Identifying and Evaluating Recirculation Strategies for Industry in the Nordic Countries. Recycling. 2021; 6(4):74. https://doi.org/10.3390/recycling6040074
Chicago/Turabian StyleHildenbrand, Jutta, Johan Dahlström, Sasha Shahbazi, and Martin Kurdve. 2021. "Identifying and Evaluating Recirculation Strategies for Industry in the Nordic Countries" Recycling 6, no. 4: 74. https://doi.org/10.3390/recycling6040074
APA StyleHildenbrand, J., Dahlström, J., Shahbazi, S., & Kurdve, M. (2021). Identifying and Evaluating Recirculation Strategies for Industry in the Nordic Countries. Recycling, 6(4), 74. https://doi.org/10.3390/recycling6040074