Particle Number Concentration and SEM-EDX Analyses of an Auxiliary Heating Device in Operation with Different Fossil and Renewable Fuel
Abstract
:1. Introduction
1.1. Particle Number and Special Fuel Tests on Auxiliary Heating Devices
1.2. Particle Number Tests on Diesel-Engines
1.3. Particle Number Tests on Otto-Engines
1.4. Some Emission and Atmospheric Relevant EDX Analysis
1.5. Some Other Aspects of Using a Fuel-Operated Auxiliary Heater
1.6. The Aim of This Research
2. Materials and Methods
3. The Experimental Set-Up
4. Results and Discussion
4.1. General Description of the Mixture Formation of Stationary Heaters
4.2. Bioethanol’s Effect on the Particle Number Concentration
4.2.1. The Start-Up Phase
- When the fuel pump is started with a high frequency, fuel is introduced in a shock-like manner when the fuel droplets cannot evaporate sufficiently through the still-cold evaporator.
- At that time, the glow plug located at the burner basket was still working, near which the fuel droplets could not mix appropriately with oxygen, and near its hot surface, they burned by diffusion combustion.
- The glow stick only heats the device directly in front of the burner basket; in the initial combustion phase, the flame goes out near the walls of the cold combustion chamber.
4.2.2. The Steady-State Phase
4.2.3. Burn-Out Phase
4.3. Operation of the Heater with Diesel
4.3.1. Comparison of Gasoline and Diesel Heaters
4.3.2. Effect of Diesel on the Particle Number Concentration
4.4. Depositions in the Chamber and on the Burning Mesh
4.5. Analysis of the Chemical Composition of the Deposited Soot
- During the 3 × 30-min cycles during operation with E100, no deposits were formed that were large enough for us to take a sample for elemental analysis.
- After the operation of B7, the sampling was carried out, but due to the failure of the SEM device, we could not perform the analysis. Unfortunately, the device was not repaired before the manuscript was submitted.
4.6. Creating and Evaluating Some Particle Number Relevant Parameters
4.7. Summary for Results and Discussion
5. Conclusions
- During the measurement of the number of emitted particles, the three operating phases of the device can be distinguished: the start-up, steady-state and burn-out phases. Overall, 95% of the total particle number emissions that can be measured during the entire 1800 s measurement cycle occur in the start-up phase. It can be concluded that it is necessary to strive to use the heater in a stable operating state for as long as possible and to avoid intermittent operation.
- By increasing the V/V% bioethanol content in the tested fuel, the air factor also shows a higher value. As a result, the oxidation of fuel droplets is promoted, so the particle emission is significantly reduced. Compared to the E10 fuel used today, 95% fewer particles can be measured using E100 during stable operation.
- In the case of the three tested fuels, the total particle emissions of the start-up phases correspond to approximately 90 h for E10, 70 h for E30, and 295 h for E100 in stable working conditions.
- The stationary heating device designed for operation with gasoline also works stably with diesel. Since our device was optimized for burning gasoline, the lambda value was reduced by introducing a similar amount of fuel and air when burning diesel, the mixture was extremely rich in fuel, as a result of which an order of magnitude higher particle emission could be measured.
- During the examination of soot samples, it can be established that the two main components of soot are carbon and oxygen atoms. As the ethanol content increases from 10 to 30%, the carbon content of soot decreases and its oxygen content increases; thus, we can conclude that the combustion process is more effective when burning fuel with a higher ethanol content. Fewer soot deposits are visible in the burning mesh, and the amount of non-organic content (ash) has increased. It is essential to note that in the case of our measurements, non-organic components can only come from the fuel, compared to an internal combustion engine, where they can also come from engine oil and metal wear.
- Based on the specific indicators created for the measured particle numbers, operating with diesel fuel is the most polluting and pure bioethanol is the least polluting per unit mass of fuel. As for the absolute results of particle number emissions, depending on the fuel, they are one or two orders of magnitude lower than the limit values included in the type test regulations for passenger vehicles. It is a highly polluting device because it is “only” a heater compared to a car engine, generating a significant driving force.
6. Outlook
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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Investigated Fuel | Relevant Standard |
---|---|
E10 | EN 228 [8] |
E30 (it is a mixture of E10 and E100 on a volumetric basis) | EN 228 and EN 15376 [9] |
E100 | EN 15376 |
B7 | EN 590 [7] |
Path | Parameter | Instrument, Device | Make, Type |
---|---|---|---|
Air | Intake air humidity and temperature | Humidity and temperature sensors | Vaisala HMT310 |
Combustion | Flame temperature | Thermo couple | N type sensor with QuantumX MX1609B |
Air excess ratio | Lambda sensor | Bosch LSU 4.9 wide band sensor with ETAS ES636.1 module | |
Exhaust | Exhaust temperature | Thermo couple | K type sensor with QuantumX MX1609KB |
Exhaust particle number | Particle counter | AVL Particle Counter: APC 489 |
Technical Data | Air Top Evo 55 | |
---|---|---|
Diesel | Gasoline | |
ECE Approval Number ECE R122 (Heating System) | E1 00 0386 | |
ECE Approval Number ECE R10 (EMC) | E1 05 5529 | |
Heat output, control range/boost [kW] | 1.5–5.0/5.5 ** | 1.7–5.0/5.5 ** |
Fuel consumption, control range/boost [l/h] | 0.18–0.61/0.67 ** | 0.25–0.70/0.80 ** |
Rated voltage [V] | 12 | 24 |
Rated power consumption, control range/boost [W] | 15–95/130 ** | |
Heating air volume flow against 0.5 mbar, control range/boost (m3/h) | 200/220 ** | |
Fuels *** | Diesel EN 590 B100 FAME EN 14214 [10] HVO DIN EN 15940 [66] | E0-E10 EN 228 |
Operating temperature range [°C] | −40 to +40 | |
Dimensions L × W × H [mm] | 423 × 148 × 162 | |
Weight [kg] | 5.9 | |
Automatic altitude compensation [m] | 2200 |
C | O | F | Zn | Ca | Mg | Cl | N | P | S | |
---|---|---|---|---|---|---|---|---|---|---|
[m/m%] | ||||||||||
E10 | 92.18 | 6.34 | 0.64 | 0.56 | 0.09 | 0.06 | 0.04 | 0.03 | 0.02 | 0.02 |
E30 | 88.54 | 9.20 | 1.18 | 0.70 | 0.11 | 0.10 | 0.05 | 0.04 | 0.04 | 0.03 |
Investigated Fuel | E10 | E30 | E100 | B7 | EURO 5-6 Emissions Limits [55] | |
Fuel consumption during 1800 s [kg] | 0.2546 | 0.2590 | 0.2690 | 0.2934 | ||
Particle emission during 1800 s [#/cycle] | 9.56 × 108 | 4.83 × 108 | 1.65 × 108 | 3.92 × 1010 | ||
Particle number per one kilogram of fuel [#/kg × cycle] | 3.76 × 109 | 1.87 × 109 | 6.14 × 108 | 1.34 × 1011 | Positive ignition | Compression ignition |
Particle number per one km [#/km] | 9.56 × 107 | 4.83 × 107 | 1.65 × 107 | 3.92 × 109 | 6 × 1011 | 6 × 1011 |
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Nagy, P.; Szabó, Á.I.; Zsoldos, I.; Szabados, G. Particle Number Concentration and SEM-EDX Analyses of an Auxiliary Heating Device in Operation with Different Fossil and Renewable Fuel. Inventions 2024, 9, 13. https://doi.org/10.3390/inventions9010013
Nagy P, Szabó ÁI, Zsoldos I, Szabados G. Particle Number Concentration and SEM-EDX Analyses of an Auxiliary Heating Device in Operation with Different Fossil and Renewable Fuel. Inventions. 2024; 9(1):13. https://doi.org/10.3390/inventions9010013
Chicago/Turabian StyleNagy, Péter, Ádám István Szabó, Ibolya Zsoldos, and György Szabados. 2024. "Particle Number Concentration and SEM-EDX Analyses of an Auxiliary Heating Device in Operation with Different Fossil and Renewable Fuel" Inventions 9, no. 1: 13. https://doi.org/10.3390/inventions9010013
APA StyleNagy, P., Szabó, Á. I., Zsoldos, I., & Szabados, G. (2024). Particle Number Concentration and SEM-EDX Analyses of an Auxiliary Heating Device in Operation with Different Fossil and Renewable Fuel. Inventions, 9(1), 13. https://doi.org/10.3390/inventions9010013