Automation, Volume 4, Issue 2 (June 2023) – 3 articles

This paper presents a quasi-static model-based control algorithm for controlling the motion of a soft robotic exo-digit with three independent actuation joints physically interacting with the human finger. A quasi-static analytical model of physical interaction between the soft exo-digit and a human finger model was developed. Then, the model was presented as a nonlinear discrete-time multiple-input multiple-output (MIMO) state-space representation for the control system design. Input–output feedback linearization was utilized and a control input was designed to linearize the input–output, where the input is the actuation pressure of an individual soft actuator, and the output is the pose of the human fingertip. The asymptotic stability of the nonlinear discrete-time system for trajectory tracking control is discussed. A soft robotic exoskeleton digit (exo-digit) and a 3D-printed human-finger model integrated with IMU sensors were used for the experimental test setup. An Arduino-based electro-pneumatic control hardware was developed to control the actuation pressure of the soft exo-digit. The effectiveness of the controller was examined through simulation studies and experimental testing for following different pose trajectories corresponding to the human finger pose during the activities of daily living. The model-based controller was able to follow the desired trajectories with a very low average root-mean-square error of 2.27 mm in the x-direction, 2.75 mm in the y-direction, and 3.90 degrees in the orientation of the human finger distal link about the z-axis. Full article

For a robot to pick up an object viewed by a camera, the object’s position in the image coordinate system must be converted to the robot coordinate system. Recently, a neural network-based method was proposed to achieve this task. This methodology can accurately convert the object’s position despite errors and disturbances that arise in a real-world environment, such as the deflection of a robot arm triggered by changes in the robot’s posture. However, this method has some drawbacks, such as the need for significant effort in model selection, hyperparameter tuning, and lack of stability and interpretability in the learning results. To address these issues, a method involving linear and nonlinear regressions is proposed. First, linear regression is employed to convert the object’s position from the image coordinate system to the robot base coordinate system. Next, B-splines-based nonlinear regression is applied to address the errors and disturbances that occur in a real-world environment. Since this approach is more stable and has better calibration performance with interpretability as opposed to the recent method, it is more practical. In the experiment, calibration results were incorporated into a robot, and its performance was evaluated quantitatively. The proposed method achieved a mean position error of 0.5 mm, while the neural network-based method achieved an error of 1.1 mm. Full article

Under the new geometric product specification (GPS), a two-dimensional chain cannot completely guarantee quality of the product. To optimize the allocation of three-dimensional tolerances in the conceptual design stage, the geometric variations of the tolerance zone to the deviation domain will be mapped in this paper. The deviation-processing cost, deviation-quality loss cost, and deviation-sensitivity cost function relationships combined with the tolerance zone described by the small displacement torsor theory are discussed. Then, synchronous constraint of the function structure and tolerance is realized. Finally, an improved bat algorithm is used to solve the established three-dimensional tolerance mathematical model. A case study in the optimization of three-part tolerance design is used to illustrate the proposed model and algorithms. The performance and advantage of the proposed method are discussed in the end. Full article