Carbon Dioxide Capture under Low-Pressure Low-Temperature Conditions Using Shaped Recycled Fly Ash Particles
Abstract
:1. Introduction
2. CO2 Storage Methods
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- CO2 Quality: The quality of the gas will affect its overall properties including flow behavior, reactivity with other fluids and with solids such as rocks and cement, compressibility and phase behavior, and environmental impact. An example of this is flue gas which includes CO2 along with other gases, some of which can be environmentally damaging such as hydrogen sulfide and carbon monoxide. Depending on the quality of the CO2, different methods of storage should be eliminated.
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- CO2 Phase and Availability: The CO2 phase is a strong function of pressure and temperature. Normally, the CO2 will either be in liquid or gaseous phase until the pressure exceeds 1071 psi and 31 °C at which the phase will become supercritical. The phase is important since it impacts the properties of the CO2 including density, viscosity, and flow behavior. The availability of CO2 depends on the location of storage and the available CO2 capture technology.
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- Method Selectivity: Although many CO2 storage methods are available, each method has advantages and limitations. This depends on the mechanism of each method, interactions and materials, and technological requirements in the target implementation location.
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- Safety and Environment: The main criteria for CO2 storage applications methods are safety and environmental impact. Although many methods have been proposed, several of these methods lack long-term stability. This includes storage in underground reservoirs, or in other materials such as cement. It is imperative that the long-term stability of CO2 be tested before implementation of the storage method to avoid leakages over time.
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- Economic Feasibility: One of the drawbacks of many CO2 storage methods is the overall cost of application. This can cause several institutions to avoid venturing into CO2 storage operations. It is important to test the economic feasibility of the CO2 storage method before implementation.
3. Experimental Description
3.1. Experimental Material
- CO2: The CO2 was provided in a pressurized cylinder with an initial pressure of 1200 psi. The cylinder was connected to a pressure regulator.
- Helium: The helium was provided in a pressurized cylinder with an initial pressure of 2400 psi. The cylinder was connected to a pressure regulator and connected to the setup via high-pressure tubing.
- Fly Ash: The fly ash used was purchased from a cement factory as a light-grey power with small traces of metals and impurities.
- Heat Jacket: The heat jack was internally imbedded within the adsorption vessel with a maximum temperature of 70 °C.
- Pressure Transducers: The pressure transducers were allocated across the setup for pressure reading and logging.
3.2. Experimental Setup
3.3. Experimental Procedure
- The adsorption cell was disconnected from the setup and filled with fly ash. It was important to ensure that the cell was well packed to avoid disturbance of the infrared readings during the experiment. Packing of the cell was conducted in a manner that would also leave space for the temperature thermocouples in order to record the temperature at different locations in the cell.
- The cell was then sealed and reconnected to the setup. Sealing of the cell was performed using metal bolts and a rubber seal to avoid leakage during the experiments. The valves were maintained closed until the experiment was ready.
- For experiments conducted at temperatures above room temperature (25 °C), the temperature regulator was adjusted to the design temperature and left for 12 h, or overnight, to ensure that the temperature was constant across the setup. The temperature was monitored using four thermocouples allocated across the setup.
- The CO2 was then injected into the setup at a design flowrate and the experiment began. Once the adsorption percentage stabilized, desorption occurred using helium. CO2 and helium were connected to the setup via high-pressure tubing, each with its own pathway to avoid gas crossflow.
- The experiment was concluded when the CO2 adsorption percentage reached zero. The adsorption cell was completely evacuated and then disconnected and opened to replace the fly ash sample.
3.4. Fly Ash Cube Synthesis
4. Results and Analysis
4.1. CO2 Injection Rate
4.2. Helium Injection Rate
4.3. Fly Ash Temperature
4.4. Contact Surface Area between Fly Ash and CO2
5. Discussion
6. Feasibility and Scalability of Fly-Ash-Based CO2 Capture
- ▪
- Compositional Variation in Fly Ash: Different fly ash will have different compositions depending on its origin. Based on this, the properties of the ash will vary, thus impacting the ability of the ash to adsorb CO2. This will, in turn, impact the CO2 capture capacity and capability of the fly ash.
- ▪
- Shaping of Fly Ash Particles: In order to shape the fly ash particle, geopolymerization is required. This involves an alkaline activator and water. The addition of these chemicals may impact the ability of the ash to adsorb CO2. Also, since different alkaline activators can be used, it is important to assess the impact of each separately.
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- Interaction with Water: Since fly ash is a pozzolanic material, it reacts with water to form a solid. This reaction impacts the available sites for adsorption on the surface of the ash, and thus impacts the overall CO2 adsorption capacity.
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- Selective Adsorption: One of the key points for any material that is used for CO2 adsorption is its ability to selectively adsorb CO2 in the presence of other gases. This requires extensive study due to the variable nature of fly ash and the chemicals used to treat it.
7. Limitations and Future Research Directions
8. Conclusions
- Increasing the CO2 injection rate resulted in an increase in the adsorption capacity of the gas to the fly ash. The increase increased more than three-fold when comparing the lowest to the highest injection rates.
- Increasing the temperature caused the fly ash to expand which resulted in an increase in the available adsorption sites. This in turn resulted in an increase in the CO2 adsorption capacity.
- Decreasing the helium injection rate not only impacted the desorption, but also the adsorption capacity. At lower helium injection rates, the desorption process was extremely lengthy, while the adsorption capacity decreased significantly.
- Doubling the contact surface area between the CO2 and the fly ash resulted in an increase in the CO2 adsorption capacity by more than three times, which indicated the significance of this factor on the overall CO2 storage capacity.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Fakher, S.; Khlaifat, A.; Hassanien, A. Carbon Dioxide Capture under Low-Pressure Low-Temperature Conditions Using Shaped Recycled Fly Ash Particles. Gases 2024, 4, 117-132. https://doi.org/10.3390/gases4020007
Fakher S, Khlaifat A, Hassanien A. Carbon Dioxide Capture under Low-Pressure Low-Temperature Conditions Using Shaped Recycled Fly Ash Particles. Gases. 2024; 4(2):117-132. https://doi.org/10.3390/gases4020007
Chicago/Turabian StyleFakher, Sherif, Abdelaziz Khlaifat, and Abdullah Hassanien. 2024. "Carbon Dioxide Capture under Low-Pressure Low-Temperature Conditions Using Shaped Recycled Fly Ash Particles" Gases 4, no. 2: 117-132. https://doi.org/10.3390/gases4020007
APA StyleFakher, S., Khlaifat, A., & Hassanien, A. (2024). Carbon Dioxide Capture under Low-Pressure Low-Temperature Conditions Using Shaped Recycled Fly Ash Particles. Gases, 4(2), 117-132. https://doi.org/10.3390/gases4020007