Textiles, Volume 4, Issue 2 (June 2024) – 7 articles

The goal of this study was to investigate the influence of structural and constructional parameters of 3D fabric on two of the most significant properties of fabrics for thermal protection—resistance to radiation heat and thermophysiological properties. Today’s textile materials provide high thermal protection, but they display poor thermophysiological properties in extreme conditions. Six samples of 3D fabrics were developed using a laboratory weaving machine. The examined samples were made of identical warp, with a total of three different weft densities, and were woven in two different weaves. The conditions of the weaving process and construction were the same. EN ISO 6942:2022 and EN ISO 11092:2014 methods were used to determine the resistance of the samples to thermal radiation and thermophysiological properties. The results showed that the samples that contained folds in their structure with a larger volume of “trapped” air had better thermophysiological properties and better resistance to thermal radiation. The volume of air contained in the 3D structure was used as a thermal insulator and it did not have a negative effect on the thermophysiological properties. The described structure enabled the 3D fabric to have an optimal ratio of thermal protection and comfort, which is of crucial importance for fabrics used to make thermal protective clothing. Full article

Printed textile-based flexible batteries are gaining attention in several applications, but they are becoming more relevant to the health care industry in terms of realizing wearable and skin-conformable electronic devices. A flexible battery must ideally be deformable along multiple directions. In this work, with an aim to develop a fully printed omnidirectional deformable battery, we report the fabrication process of a novel single-polymer-based flexible non-rechargeable planar Ag₂O-Zn battery on a textile substrate using the stencil printing method. Except for the electrolyte, all the components of the battery, including the current collectors, the anode, the cathode, and the separator membrane, are fabricated using a single polymer, namely styrene–ethylene–butylene–styrene (SEBS). To fabricate the SEBS separator, we introduce the solvent evaporation-induced phase separation (SEIPS) process. In the SEIPS method, toluene and dimethyl sulfoxide (DMSO) are selected as the solvent–nonsolvent pair. The SEBS: toluene: DMSO system with a wt% ratio of 6:85:9 showed improved performance regarding the OCV tests. A polyacrylic acid (PAA)-based alkaline polymer gel is used as an electrolyte. The demonstrated process is simple, and, with suitable modifications, it should find its use in the development of digitally printed alkaline batteries. Full article

Though the transition from disposable to reusable surgical gowns holds substantial promise, successful implementation faces challenges. This study investigated tactile and thermophysiological comfort in surgical reusable gowns, comparing them with their disposable counterparts. Parameters such as surface roughness, compression, heat flux, and material rigidity were tested using a Fabric Touch Tester. Additionally, the water vapour permeability and static charge of the gowns were assessed. Thermophysiological comfort of the gowns was evaluated by measuring the temperature and relative humidity (RH) on test subjects during wear trials where they were engaged in an activity that mimics a surgeon’s performance. Skin temperature was monitored using iButton sensors and a thermal camera, and the impact on heart rate during the task was analysed. Following each test, participants provided subjective feedback through a questionnaire. The results indicated that reusable gowns boasted a smoother texture, translating to reduced friction on the skin and better heat transfer compared to the disposable fabrics, as indicated using FTT. They also exhibited higher water vapour permeability compared to their disposable counterparts. The wear trials revealed minimal differences in comfort between disposable and reusable gowns. While performing the activity, an increase in body temperature led to decreased RH, yet this rise did not adversely affect subject comfort, as validated using heart rate and questionnaire survey data. From a comfort point of view, switching from disposable to reusable gowns would not have drawbacks, meaning hospitals should be able to switch provided logistics and costs can be managed. Full article

Electronic textiles (E-textiles) have experienced an increase in interest in recent years leading to a variety of new concepts emerging in the field. Despite these technical innovations, there is limited literature relating to the testing of E-textiles for some of the fundamental properties linked to wearer comfort. As such, this research investigates four fundamental properties of E-textiles: air permeability, drape, heat transfer, and moisture transfer. Three different types of E-textiles were explored: an embroidered electrode, a knitted electrode, and a knitted structure with an embedded electronic yarn. All of the E-textiles utilized the same base knitted fabric structure to facilitate a comparative study. The study used established textile testing practices to evaluate the E-textiles to ascertain the suitability of these standards for these materials. The study provides a useful point of reference to those working in the field and highlights some limitations of existing textile testing methodologies when applied to E-textiles. Full article

This study explores previous research efforts concerning prediction models related to the textile and polymer industry, especially garment seam strength, emphasizing critical parameters such as stitch density, fabric GSM, thread type, thread count, stitch classes, and seam types. These parameters play a pivotal role in determining the durability and overall quality of denim jeans based on cellulosic polymer. A significant focus is dedicated to the mathematical computational models employed for predicting seam strength in five-pocket denim jeans. Herein, the discussion poses the application of AI for manufacturing industries, especially for textile and clothing sectors, and highlights the importance of using a machine learning prediction model for sewing thread consumption, seam strength analysis, and seam performance analysis. Therefore, the authors suggest the significant importance of the machine learning prediction model, as future trends anticipate advancements in AI-driven methodologies, potentially leading to high-profile predictions and superior manufacturing processes. The authors also describe the limitation of AI and address a comprehensive model of risk outlines of AI in the manufacturing-based industries, especially the garments industry. Put simply, this review serves as a bridge between the realms of AI, mathematics, and textile engineering, providing a clear understanding of how artificial-neural-network-based models will be shaping the future of seam strength prediction in the denim manufacturing landscape. This type of evolution, based on ANN, will support and enhance the accuracy and efficiency of seam strength predictions by allowing models to discern intricate patterns and relationships within vast and diverse datasets. Full article

Hemp fibers derived from Cannabis sativa L. have experienced a resurgence in popularity over the past few decades, establishing themselves as one of the most sought-after fibers. This article delves into the intricacies of the hemp production chain, offering a comprehensive understanding from field to fiber. Key aspects covered include the botany of hemp, cultivation requirements, the impact of various factors on plant growth, the harvesting process, different methods of fiber extraction, fibers properties, and suitable spinning processes. Recent studies of hemp’s Life Cycle Assessment are explored, shedding light on how it compares to other sustainable crops and providing insights into the true sustainability of hemp, substantiated by numerical data. The article also addresses challenges encountered throughout the hemp production chain and speculates on future directions that may unfold in the coming years. The overall goal of this study is to provide a knowledge base encompassing every facet of hemp fiber production. It elucidates how different technological approaches and the technical properties of fibers play pivotal roles in determining their ultimate applications. By offering a comprehensive overview, this article contributes to the broader understanding of hemp as a valuable and sustainable resource in the textile industry. Full article

Natural dyes offer a bio-based opportunity to support the attractive coloration of textile fabrics made from natural fibers like cotton, wool, hemp, and many other textile materials. They can be part of a strategy to realize fully bio-based textiles and clothing materials. In line with this statement, the following study investigates the use of wood extracts for dyeing cotton fabrics. Specifically, extract powders of logwood (Haematoxylon campechianum L.), brazilwood (Caesalpinia spp.), and quebracho wood (Schinopsis lorentzii) are used. The aim of the study is to evaluate which colorations can be obtained by the application of those wood extracts and what fastness properties are reached. For this, different modified process parameters and mordants are evaluated. The dyeing process is modified using different mordants based on iron and aluminum salts. These mordants are applied in pre-, meta-, or post-mordant procedures. The color and fastness properties of prepared textile samples are determined by spectroscopic measurements, color measurements, washing procedures, and a Xenotest for measuring the light fastness. Ultimately, it is shown that a broad range of colorations can be realized through different combinations of wood extracts and mordanting procedures. Notably, stronger color depths are reached with pre- and meta-mordanting compared to post-mordanting. Good wash fastness is obtained for some color shades. However, with post-mordanting, better wash fastness can be achieved. The light fastness of the realized samples is only moderate to low. In conclusion, it can be stated that dyes from wood extracts are excellent materials to dye natural fibers if they are combined with the right mordanting agent in pre- or meta-mordanting procedures. The present study is therefore a good proof-of-concept for the realization of fully bio-based colored textile materials. Full article