1. Introduction
Electricity consumption has been continuously increasing since 1990 [
1]. The International Energy Agency estimates that in 2017 the electricity demand was 27% higher than in 2009. This increment has not been uniform worldwide. In the European Union and the USA, electricity consumption has remained steady from 2009 [
1,
2,
3], while in China and India the demand has grown [
1].
The major part of the electrical energy is consumed in industry, followed by households. In
Figure 1, the electricity final electrical consumption by sector is shown for different world regions [
1]. In all the regions, light and heavy industries represent more than 50% of the electricity consumption. The only exception is the Middle East, where the industry only represents around 47% of the demand.
Electrical energy, like any product, has to fulfill quality requirements. Electrical and electronic equipment need a quality electrical supply in order to work properly; this equipment demands sinusoidal voltages and currents without variations in the frequency, the amplitude, or the waveform. These distortions can cause malfunctions, reduce the service life, and decrease performance [
4,
5,
6]. However, it is usually the equipment itself in a facility, such as power electronics devices with non-linear characteristics [
4,
7], that distorts the electrical supply. Some examples of non-linear loads are rotating machines, computers, lighting, lifts [
6], and electrical vehicle chargers [
8].
Figure 2 illustrates some current waveforms produced by common non-linear loads [
9].
One of the most important contributors to bad power quality is the presence of harmonics on the electrical grid. The connection of non-linear loads causes harmonic currents to flow in the power system [
10,
11,
12], which can distort the supply voltage waveform at the point of common coupling (PCC) because of the source impedance [
13]. An important consequence of harmonics is that they can cause damage to loads connected to the PCC in different ways. In conductors, current harmonics increase the Joule effect losses [
13]. Harmonics also increase the losses in the copper windings and core of a transformer, causing a temperature increase and reducing the unit’s lifespan. In electrical motors, harmonics can reduce the useful torque and decrease performance. Harmonics can cause unexpected activation of protective devices such as circuit breakers [
6,
13]. The presence of harmonics is also undesirable for communication systems. Depending on the frequency, the degree of coupling, and the equipment sensitivity, certain harmonics can introduce noise or interference into communications circuits [
14]. Even more critical effects can occur; harmonics can propagate through connected electrical subgrids, create a failure through interdependencies, and result in blackouts [
15].
All these effects have an economic impact.
Table 1 lists the main harmonics-generated problems that can cause unexpected losses in industry [
16]. According to [
17], the economic impact of poor power quality in European industry is more than 150 billion. Harmonics also produce additional costs in domestic environments. In Spain, their presence causes additional annual costs of up to 5 million in the residential sector [
7], while in Brazil, this economic impact exceeds US
$841 million [
18].
In order to avoid these problems, and to improve grid quality, it is usual to use filters to mitigate distortions propagated through the PCC; active power filters (APFs) are an attractive solution. A parallel (shunt-connected) APF can compensate for current harmonics, reactive power, and unbalanced currents [
19,
20,
21].
Figure 3 shows the connection of APFs at PCCs to improve grid quality [
6]. In this figure, we can differentiate three levels. Level 1 is the PCC, where the majority of APFs would be connected, since this is the point with the most distortion. In level 2, the power supply consumption of some loads is monitored and analyzed. Furthermore, voltages and currents are filtered to supply specific loads such as electric vehicle chargers, lighting and, uninterruptible power supplies. Illumination is a primary source of harmonics [
17], so the figure depicts an APF compensating the harmonics of these loads. Finally, in level 3, there are the remaining loads connected to the grid. Within this level, there is a data processing center, another significant source of disturbances [
17], and an APF is required to compensate its harmonics.
Maintaining good power quality, including compensating for harmonics, is not the exclusive responsibility of users. Energy suppliers and manufacturers of electrical and electronic equipment also have duties to maintain power quality [
10]. In general, energy suppliers have to maintain voltage quality at the supply points [
22], while manufacturers should design equipment that does not degrade the current quality or cause flicker or voltage variations [
23]. Moreover, users are responsible for maintaining the power quality high enough in their installations to not worsen that in the electricity supply or affect other users [
10]. Many jurisdictions have regulations, such as the standards IEEE 519-2014 [
10] and EN 50160 [
22] and the Electromagnetic Compatibility Directive (2014/30/EU) [
23], that impose requirements to achieve a suitable power quality. Each stakeholder should comply with their applicable regulations for maintaining good grid power quality and also to avoid legal problems.
The literature on power quality focuses on different topics. Some authors introduce techniques for improving the power quality of distribution networks, such as using static compensators [
24], distributed energy storage systems [
25], and hybrid power filters for unbalanced low-voltage grids [
26]. Others focus on improving power quality in grids containing unbalanced systems. The majority of these articles introduce novel control techniques using series hybrid power filters [
27], shunt active filters [
28], or unified power quality conditioners [
29]. In [
30], there is an extensive review of the control algorithms of APFs for different grids, including the unbalanced ones. A significant trend is the detection of distortions; the most important techniques for identifying the harmonics of a distorted signal are analyzed in [
31]; in [
15], there is a review of existing techniques to automatically identify the most common power quality disturbances, such as voltage sags, harmonics, and frequency deviations. Moreover, a novel method for harmonic extraction in unbalanced grids is presented in [
32]. Because artificial intelligence is an important trend, implementing neural networks to classify grid disturbances was proposed in [
33,
34]. Power quality is also critical in microgrids, and some works have addressed this issue. A centralized control algorithm for selective harmonic compensation, which takes advantage of the use of distributed electronic converters, is proposed in [
35]. In [
36], the management of the microgrid-APF resources is optimized from an economic point of view. Some papers compare the standards for grid quality or efficiency in, for example, DC grids [
37] or the European Union [
38]. However, few papers show the effect of proposed strategies in real grids. In [
39], the authors proposed an open unified power quality conditioner and installed it in an actual low voltage grid in Italy. Another work studied different topologies of passive filters and simulated their impact using real data from an industrial plant [
40]. In [
41], the authors propose a new passive filter design method. The work uses data from a petrochemical factory located in Egypt to assess the effectiveness of the proposed method. Another work uses data from a microgrid located in Canada to analyze if an APF can improve its power quality [
42]. Finally, in [
12], the authors used data collected from two different industrial environments to simulate the effect of passive and active filters on the grid quality.
Previous studies briefly mention some power quality standards. Thus, there are no extensive examinations on this subject. It is important to define the obligation, applicability, and requirements of these standards since they are fundamental for maintaining a good grid power quality.
There are many APFs topologies, but past comparisons between them only include specific topologies, such as two-level converters. Comprehensive comparisons between the main APF topologies are necessary to conclude the optimum use of each topology.
Works that validate their proposals on real grids are scarce. Electrical grids can greatly differ from one application to another; for instance, the grid parameters of a car factory will not be the same as the ones of a hotel or a theater. Even grids within the same application may have different causes for their power quality problems [
43]. Hence, it is desirable to study as many grids as possible. Analyzing a high number of grids would allow the authors to validate the suggested solutions in different environments and, thus, providing power quality solutions to a larger audience.
The present work reviews the trends in power quality and standards for all types of industrial grids. This study presents the following novelties:
International power quality standards. The paper provides a comprehensive analysis of the responsibilities of all stakeholders regarding power quality. There is an examination of the power quality requirements imposed by international standards.
Solutions for improving power quality. This review explores how suppliers, manufacturers, and users can comply with their applicable regulations. Power filters are a usual solution for improving power quality in industrial grids. Hence, this study compares the main types of filters: passive, active, and hybrid, to determine when it can be more effective to use one particular type. Furthermore, the paper includes an in-depth comparison between the main topologies of shunt active power filters and a discussion about their uses and their positive and negative aspects. Moreover, the most recent APF topologies are briefly introduced.
Effectiveness in real grids. The present work aims to show how shunt active power filters allow achieving a suitable grid quality in all types of industrial grids. We have installed active power filters in three different facilities: an office building, a capacitor-manufacturing factory, and a stadium. In these locations, we measured the harmonic distortion and verified that the APFs greatly decrease the harmonic content.
Table 2 compares the present review with previous power quality papers. Works whose scope is other power filters, such as passive filters, are excluded from this table. Control and modulation techniques are out of the scope of this paper, so these topics are excluded from
Table 2.
This paper is structured as follows:
Section 2 explains the responsibilities regarding grid quality of energy suppliers, manufacturers of equipment, and users. Moreover, it examines the standards to which they should or must comply.
Section 3 describes and compares the different types of filter.
Section 4 shows the behavior of different real grids and their distortion levels at the PCC. This section also shows the impact of APFs on improving grid quality. Finally,
Section 5 outlines conclusions from this paper.
3. Types of Filters
In
Section 2, we stated that users have to maintain good grid power quality at the PCC, and should take measures to mitigate current harmonics. Essentially, three types of filter are available to compensate for these harmonics: passive filters (PFs), active power filters (APFs), and hybrid power filters (HPFs).
Table 7 summarizes the main characteristics of each type of filter and
Figure 5 distinguishes these three types of filters by their circuit design.
Passive filters are one of the most economical ways to mitigate harmonics [
59,
60]. There are many types of passive filters, but the most used are the L and the LC [
4]. Apart from mitigating harmonics, passive filters are also able to compensate for load reactive power [
40]. Passive filters provide a low-impedance path to divert harmonic currents [
59,
61]; these filters can only compensate for individual harmonics and additional filters are necessary to cover a wide range of harmonics [
44]. However, passive filters have significant drawbacks [
4,
13,
44]. The design of passive filters depends on the system impedance. They are susceptible to overloads and can cause resonances with the system. Finally, passive filters are not suitable for variable loads because these loads can detune the filter.
Active power filters do not have the shortcomings of the passive ones. APFs are power converters that inject into the grid, in counter-phase, the same harmonics produced by the loads. The addition of the harmonics in the filter currents synthesizes a sinusoidal waveform at the PCC [
6,
62]. There are two types of APFs: series-connected and parallel-connected. The first can compensate current harmonics while the second can mitigate voltage harmonics [
21]. These types include several sorts of APFs, which are going to be discussed later. The combination of series and shunt APF is known as unified power quality conditioner (UPQF). This type of APF can compensate for voltage and current harmonics, so it is an excellent choice for industries where power quality is critical, such as hospitals and pharmaceutical industries [
4]. UPQFs are also an interesting option for low voltage distribution grids [
39], the integration of renewable energies [
63], and three-phase four-wire grids [
64]. All active power filters can compensate harmonics and correct for reactive power [
16,
62], but only four-wire active power filters can compensate for homopolar currents and avoid an excessive neutral current [
20]. Furthermore, APFs can compensate for a wide range of harmonics. Theoretically, they can suppress any harmonic but, in practice, this is limited by their switching-frequency [
21]. However, APFs are more expensive than passive filters and the cost increases sharply for high-power applications [
60,
65]. Hybrid power filters are a cost-effective solution for these cases [
65].
A hybrid power filter is a combination of a high-power passive filter and a low-power active filter [
66]. Generally, in mitigating current harmonics, the APF cancels the low-order harmonics while the passive filter eliminates the others [
44,
45]. Nevertheless, there are many HPF topologies, as discussed in [
4,
44,
67,
68]. Furthermore, HPFs allow suppressing harmonic resonances in industrial facilities with tuned passive filters installed [
69]. As previously mentioned, this type of filter has advantages in high-voltage applications, since the passive filter reduces the voltage stress on the APF switches [
45]. In distribution networks, where passive compensation is already installed, the HPF approach becomes an attractive solution for improving grid quality [
70]. The main drawback of HPFs is that they require a high number of components, particularly the passive filter. However, some works proposed HPFs based on two-leg converters to reduce the number of components [
71]. The HPF passive filter is always connected to the grid, so HPFs may only be suitable for specific loads with a well-known harmonic distortion [
45]. Moreover, this passive filter may be bulky and expensive, so some authors proposed using a shunt APFs as an output filter to reduce the size of the passive components [
72].
Shunt Active Power Filter Topologies
Active power filters can be classified using different criteria, such as their connection (shunt or series), the converter topology, and the number of wires [
45,
46]. Shunt connected APFs are the predominant type [
21,
45,
46], but the converter topology differs from one environment to another. For instance, DC–AC converters are the most used in the industry [
21,
45], while AC–AC converters have a wide acceptance for integrating renewable energy sources to the grid [
47].
The number of wires is an important parameter for three-phase shunt APFs. As previously stated, three-wire APFs (
Figure 6 and
Figure 7) can only compensate for positive and negative sequence currents, while four-wire APFs (
Figure 8 and
Figure 9) are mandatory for compensating homopolar currents [
20,
21]. The simplest three-wire APFs are the current source converter (CSC) and the voltage source converter (VSC) [
44,
45]. Both topologies are two-level converters, but VSCs are preferred because they are cheaper, faster, easier to control, and they can work at higher switching frequencies [
44,
45,
46]. However, CSC may be an interesting choice for certain applications. For instance, in [
73], the authors propose using a CSC as a photovoltaic inverter with active filtering functionalities.
Figure 6a illustrates a VSC converter, while
Figure 6b displays a CSC converter.
Two-level VSCs are the preferred topology for low voltage applications [
74]. However, multilevel converters are attractive for medium and high-power applications because of their advantages [
74,
75]. First, they can work at higher voltages [
74,
75]. Second, they can synthesize currents by using more than two voltage levels [
75], so they produce lower THD and require smaller output filters. Finally, they have less switching losses and are more efficient than two-level converters [
76]. Some multilevel converter topologies have been proposed to work as APFs. These topologies are the neutral-point-clamped (NPC) converter [
77], the flying capacitor (FC) converter [
78], and the cascaded H-bridge (CHB) converter [
79,
80].
Figure 7a–c show, respectively, the schematic of a NPC, an FC, and a CHB converter. One of the major problems of these multilevel topologies is the DC-link voltage balancing. On NPC converters, the voltage of the two DC-bus capacitors must be kept at one half of the DC-link voltage. This can be achieved using suitable controllers [
81] or appropriate modulation techniques [
82,
83]. On the FC topology, the voltage of each flying capacitor has to be controlled. However, only a single voltage sensor per phase leg is enough for measuring all the capacitor voltages [
84]. Moreover, many modulation techniques provide a natural capacitor voltage balancing [
85]. The CHB converters have many DC-links that may become unbalanced when the APF is compensating for harmonics. Some methods have been proposed to solve this problem, such as using a suitable control loop [
86] and modifying the modulation frequency [
87].
The majority of four-wire APFs are an extension of their three-wire counterparts. In general, there are two methods for connecting the fourth wire [
20,
88]. The first method is connecting this wire from the neutral point of the DC-bus to the grid neutral. The converters that follow this strategy are known as three-leg converters (3L). The second one is connecting the fourth wire to an additional leg. These converters are called four-leg converters (4L).
Three-leg APFs are cheaper than four-leg converters as they use fewer components. However, connecting the neutral wire to the DC-bus can cause voltage unbalances, so an additional controller or a proper modulation technique is needed to keep the DC capacitors balanced [
89,
90]. Four-leg converters are more expensive due to their higher number of transistors, but they can have smaller output inductances [
88]. Nevertheless, they can have a smaller DC-bus [
42] and also compensate the homopolar currents better than the three-leg converters [
20,
88]. Furthermore, four-leg converters provide better harmonic mitigation than their three-leg counterparts [
20]. Among four-wire multilevel APFs, there are two topologies based on NPCs (
Figure 9a,b) and another based on an FC (
Figure 9c). Both NPC topologies need controlling the unbalances in their DC-bus using complex control or modulation techniques [
91]. This problem was addressed in [
89] for 3L-NPC converters by proposing a new carrier-based modulation technique without introducing zero-sequence voltages. Other authors presented modulations suitable for the DC-link voltage balancing of multiphase NPC converters [
92,
93,
94]. Moreover, in [
95], the authors combined a three-dimensional modulation with offset-injection for eliminating the unbalances in an APF based on a 4L-NPC. The four-leg FC topology does not have this problem, and allows using easier control techniques than the NPC topologies [
96]. Finally, to improve the harmonic mitigation, all four-wire APFs can include an inductance in their neutral wire. This inductance allows reducing the grid THD but increases the converter power losses [
20].
It also exists a particular topology, the six-leg converter (
Figure 8c). This is especially suitable for high power applications [
20,
97]. Furthermore, this topology may be attractive for the grid connection of fuel cells [
98]. The control of six-leg converters is simple, since their phases can compensate harmonics separately [
97]. Moreover, these converters require a lower DC-bus voltage than other four-wire topologies [
20,
97]. However, three coupling transformers are needed for grid connection. In [
99], the authors propose a six-leg APF using three separate DC-links, which increases the control complexity in exchange of eliminating the transformers.
Table 8 and
Table 9 summarize this section by comparing, respectively, the main shunt two-level and multilevel APF topologies.
Apart from the above-mentioned topologies (i.e., the most common), many APF topologies have been proposed in the literature. The four-leg split capacitor converter was introduced in [
104] and further investigated in [
14]. In this topology, the fourth wire is connected to the DC-bus and also to the fourth leg. Recently, a novel control scheme for this type of APF was presented in [
105]. To improve the 6L converter, Fabricio et al. presented the four H-bridge topology in [
106]. This topology allows working with a low DC-bus voltage and also produces less current THD than the other two-level four-wire topologies. APF topologies with only two legs and four switches are a trend for three-wire systems. Some works propose connecting the third phase to the midpoint of the DC-link [
107], while other papers add AC-coupling inductors to enhance the APF compensation capability [
108] Another interesting topology is the seven-level APF presented in [
109]. The main feature of this converter is its reduced number of components: it only needs six switches and two capacitors per phase. Since wide-bandgap semiconductors are a significant trend in power electronics, some papers are studying their impact on APFs. An asymmetrical three-level APF based on silicon carbide MOSFETs is proposed in [
110]. For high-frequency operation, this topology exhibits higher efficiencies than those of conventional three-level converters, such as NPCs.