Numerical Simulation Study on Propagation of Initial Microcracks in Cement Sheath Body during Hydraulic Fracturing Process
Abstract
:1. Introduction
2. Materials and Methods
2.1. Physical Model for the Propagation of Body Crack in the Cement Sheath
- The formation rock and cement sheath are isotropic porous media materials.
- The fluid in the rock and cement sheath is completely saturated and incompressible. The saturation of cement and rock is about 0.4–0.6, but in order to simplify the calculation and increase the convergence of the model, they are set to be fully saturated.
- The fluid is incompressible Newtonian fluid. Generally, the fracturing fluid is non-Newtonian fluid, but the lower the viscosity is, the closer its performance is to Newtonian fluid. The research object of this paper is the low-viscosity fracturing fluid system, so considering its performance and model convergence, it is simplified as Newtonian fluid.
- The temperature is not considered to affect the initiation fracture and expansion of cracks.
- The migration process of proppant is not considered. The schematic diagram of fluid flow in crack micro-element is shown in Figure 2.
2.2. Numerical Simulation Methods
2.2.1. Coupling Model for Stress-Seepage of Porous Media
2.2.2. Cohesive Zone Method
2.2.3. Numerical Model Establishment
3. Results and Discussions
3.1. Model Verification
3.2. Preliminary Analysis of Numerical Simulation Results
3.3. Analysis of Body Microcrack Propagation Law and its Influencing Factors
4. Conclusions
- (1)
- Based on the combination of the coupling method of fluid–solid in porous media and the Cohesive Zone Method, a three-dimensional finite element model for the propagation of cement sheath body initial microcracks along the axial and circumferential directions during the hydraulic fracturing process was established. The model was verified by the Brice experiment.
- (2)
- The influence of reservoir geological conditions, mechanical properties of the casing-cement sheath-formation system, and fracturing constructions on the propagation of initial axial microcracks of the cement sheath body were quantitatively analyzed.
- (3)
- The axial extension length of the microcracks increased from about 1.5 m to 6 m with the increase of the elastic modulus of the cement sheath (from 10 GPa to 50 GPa), and decreased for around 0.5 m–1 m with the increase of the tensile strength of the cement sheath (from 2 MPa to 4 MPa). Therefore, under the premise of ensuring sufficient strength of the cement sheath, some means for enhancing the toughness of the cement sheath can be used to appropriately reduce the elastic modulus, thereby effectively slowing the expansion of the crack of the cement sheath body.
- (4)
- The axial extension length of the microcracks increased from about 2.3 m to 3.5 m with the increase of elastic modulus of the formation (from 10 GPa to 50 GPa), and grew from about 2.3 m to 3.5 m with the increase of the flow rate of fracturing fluid (from 10 GPa to 50 GPa). It increased from about 2.8 m to 3.4 m with the rise of the casing internal pressure (from 10 MPa to 80 MPa), and decreased from about 4 m to 1.7 m with the growth of the ground stress (from 10 GPa to 50 GPa). The elastic modulus of cement sheath had a greater influence on the expansion of axial cracks than the formation elastic modulus and casing internal pressure. The effect of fracturing fluid viscosity on the crack expansion was negligible.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Name | Value | Name | Value |
---|---|---|---|
Casing outer diameter/mm | 139.7 | Formation x, y direction/m | 10 |
Casing wall thickness/mm | 12.7 | Initial microcrack length/mm | 20 |
Cement sheath outer diameter/mm | 215.9 | Initial microcrack width/mm | 2 |
Formation z direction/m | 50 | Well depth/m | 2000 |
Name | Value | Name | Value |
---|---|---|---|
Casing modulus/GPa | 210 | Formation rock internal friction angle | 26 |
Casing Poisson’s ratio | 0.27 | Formation rock cohesion/MPa | 12 |
Cement sheath elastic modulus/GPa | 30 | Cement sheath permeability/md | 0.01 |
Cement sheath Poisson’s ratio | 0.26 | Cement sheath porosity | 0.2 |
Formation rock elastic modulus/GPa | 30 | Formation rock permeability | 1 |
Formation rock Poisson’s ratio | 0.26 | Formation rock porosity | 0.2 |
Cement sheath internal friction angle | 30 | Cement sheath tensile strength/MPa | 2 |
Cement sheath cohesion/MPa | 10 | Cement sheath fracture toughness/MPa·m1/2 | 1.5 |
Name | Value | Name | Value |
---|---|---|---|
Ground stress in the x direction/MPa | 30 | Initial pore pressure/MPa | 18 |
Ground stress in the y direction/MPa | 30 | Casing internal pressure/MPa | 30 |
Ground stress in the z direction/MPa | 30 | Fluid injection rate/m3/s | 1 × 10−4 |
Name | Value | Name | Value |
---|---|---|---|
PMMA block size/mm | 175×155×140 | Cement Poisson’s ratio | 0.35 |
Casing inner diameter/mm | 14 | PMMA block Young’s modulus/GPa | 3.3 |
Casing thickness/mm | 3 | PMMA block Poisson’s ratio | 0.35 |
Cement thickness/mm | 3 | Interface fracture toughness MPa·m1/2 | 0.28 |
Casing Young’s Modulus/GPa | 69 | Injected liquid viscosity/Pa · s | 11 |
Casing Poisson’s ratio | 0.33 | Injection liquid pressure/MPa | 10 |
Cement Young’s modulus/GPa | 2.5 | Casing internal pressure/MPa | 5 |
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Xu, Y.; Yan, Y.; Xu, S.; Guan, Z. Numerical Simulation Study on Propagation of Initial Microcracks in Cement Sheath Body during Hydraulic Fracturing Process. Energies 2020, 13, 1260. https://doi.org/10.3390/en13051260
Xu Y, Yan Y, Xu S, Guan Z. Numerical Simulation Study on Propagation of Initial Microcracks in Cement Sheath Body during Hydraulic Fracturing Process. Energies. 2020; 13(5):1260. https://doi.org/10.3390/en13051260
Chicago/Turabian StyleXu, Yuqiang, Yan Yan, Shenqi Xu, and Zhichuan Guan. 2020. "Numerical Simulation Study on Propagation of Initial Microcracks in Cement Sheath Body during Hydraulic Fracturing Process" Energies 13, no. 5: 1260. https://doi.org/10.3390/en13051260
APA StyleXu, Y., Yan, Y., Xu, S., & Guan, Z. (2020). Numerical Simulation Study on Propagation of Initial Microcracks in Cement Sheath Body during Hydraulic Fracturing Process. Energies, 13(5), 1260. https://doi.org/10.3390/en13051260