Safety Analysis Technique for System with Limited Data: Case Study of the Multipurpose Research Reactor in Indonesia
Abstract
:1. Introduction
2. Methods
2.1. Stage 1: Preliminaries
2.2. Stage 2: Expert Evaluation
2.3. Stage 3: FFTA Application
2.3.1. Failure Possibility Fuzzification
2.3.2. Basic Event Final Membership Function Generation
2.3.3. Membership Function Defuzzification
2.3.4. Basic Event Failure Probability Generation
2.4. Stage 4: Top Event Probability Generation
2.5. Stage 5: Risk Analysis by ETA
2.6. Stage 6: Analysis of Results
3. Results and Discussion
3.1. Preliminaries Stage
3.2. Expert Evaluation
3.3. FFTA Application
3.4. Top Event Probability Generation
3.5. Risk Analysis by ETA
3.5.1. LOCA 1
3.5.2. LOCA 2
3.5.3. LOCA 3
3.5.4. LOFA 1
3.5.5. LOFA 2
3.6. Analysis of Results
4. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
Appendix A
- Reactor scram failure activated by pool water-level signalFigure A1. Fault tree of reactor scram failure activated by pool water-level signal. Note: 1 = reactor fail to scram. 2 = control rods insertion fail (B1). 3 = contact 6 system fail (B2). 4 = no signal. 5 = no scram manually. 6 = no scram from automatic system. 7 = the operator does not receive an alarm. 8 = operator fail (B7). 9 = detector system of JAA-01 CL 811 and 821 fail. 10 = detector system of JAA-01 CL 831 and 821 fail. 11 = detector system of JAA-01 CL 811 and 831 fail. 12 = detector system fail. 13 = alarm fail (B3). 14 = detector system of JAA-01 CL 811 fail. 15 = detector system of JAA-01 CL 821 fail. 16 = detector system of JAA-01 CL 831 fail. 17 = detector fail (B4). 18 = transmitter fail (B5). 19 = buffer fail (B6).
- Reactor scram failure activated by mass flow rate signalFigure A2. Fault tree of reactor scram failure activated by mass flow rate signal. Note: 1 = reactor fail to scram. 2 = control rods insertion fail (B1). 3 = contact 6 system fail (B2). 4 = no signal. 5 = no scram manually. 6 = no scram from automatic system. 7 = the operator does not receive an alarm. 8 = operator fail (B7). 9 = detector system of JAA-01 CL 811 and 821 fail. 10 = detector system of JAA-01 CL 831 and 821 fail. 11 = detector system of JAA-01 CL 811 and 831 fail. 12 = detector system fail. 13 = alarm fail (B3). 14 = detector system of JAA-01 CL 811 fail. 15 = detector system of JAA-01 CL 821 fail. 16 = detector system of JAA-01 CL 831 fail. 17 = detector fail (B4). 18 = transmitter fail (B5). 19 = buffer fail (B6).
- Reactor scram failure activated by outlet temperature signal of primary heat exchangerFigure A3. Fault tree of reactor scram failure activated by the outlet temperature signal of the primary heat exchanger. Note: 1 = reactor fail to scram. 2 = control rods insertion fail (B1). 3 = contact 6 system fail (B2). 4 = no signal. 5 = no scram manually. 6 = no scram from automatic system. 7 = the operator does not receive an alarm. 8 = operator fail (B7). 9 = detector system of JAA-01 CL 811 and 821 fail. 10 = detector system of JAA-01 CL 831 and 821 fail. 11 = detector system of JAA-01 CL 811 and 831 fail. 12 = detector system fail. 13 = alarm fail (B3). 14 = detector system of JAA-01 CL 811 fail. 15 = detector system of JAA-01 CL 821 fail. 16 = detector system of JAA-01 CL 831 fail. 17 = detector fail (B4). 18 = transmitter fail (B5). 19 = buffer fail (B6).
- Reactor scram failure activated by position signal of primary isolation valveFigure A4. Fault tree of reactor scram failure activated by the position signal of the primary isolation valve. Note: 1 = reactor fail to scram. 2 = control rods insertion fail (B1). 3 = contact 6 system fail (B2). 4 = no signal. 5 = no scram manually. 6 = no scram from automatic system. 7 = the operator does not receive an alarm. 8 = operator fail (B7). 9 = detector system of JAA-01 CL 811 and 821 fail. 10 = detector system of JAA-01 CL 831 and 821 fail. 11 = detector system of JAA-01 CL 811 and 831 fail. 12 = detector system fail. 13 = alarm fail (B3). 14 = detector system of JAA-01 CL 811 fail. 15 = detector system of JAA-01 CL 821 fail. 16 = detector system of JAA-01 CL 831 fail. 17 = detector fail (B4). 18 = transmitter fail (B5). 19 = buffer fail (B6).
- Secondary system isolation failureFigure A5. Fault tree of secondary system isolation failure. Note: 1 = secondary system isolation Figure. 2 = valve fails to closed automatically. 3 = valve fails to closed manually. 4 = isolation valve fail. 5 = detector system fail. 6 = signal fail (B8). 7 = display fail (B9). 8 = operator fails to operate the valve (B7). 9 = valve PA-01-AA-14 fail/stuck (B14). 10 = valve PA-01-AA-16 fail/ stuck (B15). 11 = detector fail (B4). 12 = transmitter fail (B5). 13 = buffer fail (B6).
- Primary system isolation failureFigure A6. Fault tree of primary system isolation failure. Note: 1 = primary system isolation fail. 2 = valve fails to close automatically. 3 = valve fails to close manually. 4 = in line isolation valve fail. 5 = out line isolation valve fail. 6 = detector system fail. 7 = signal fail (B8). 8 = display fail (B9). 9 = operator fail to operate the valve (B7). 10 = valve of JE-01-AA-01 fail (B10). 11 = valve of JE-01-AA-02 fail (B11). 12 = valve of JE-01-AA-18 fail (B12). 13 = valve of JE-01-AA-19 fail (B13). 14 = detector system of JAA-01 CL 811 and 821 fail. 15 = detector system of JAA-01 CL 831 and 821 fail. 16 = detector system of JAA-01 CL 811 and 831 fail. 17 = detector system of JAA-01 CL 811 fail. 18 = detector system of JAA-01 CL 821 fail. 19 = detector system of JAA-01 CL 831 fail. 20 = detector fail (B4). 21 = transmitter fail (B5). 22 = buffer fail (B6).
- Pool cooling failureFigure A8. Fault tree of pool cooling failure. Note: 1 = pool cooling fail. 2 = JNA 10 fail. 3 = JNA 20 fail. 4 = JNA 30 fail. 5 = pump JNA 10 AP-01 fail. 6 = blower JNA 10 BC-02 fail. 7 = heat exchanger JNA 10 BC-01 fail. 8 = pump JNA 20 AP-01 fail. 9 = blower JNA 20 BC-02 fail. 10 = heat exchanger JNA 20 BC-01 fail. 11 = pump JNA 30 AP-01 fail. 12 = blower JNA 30 BC-02 fail. 13 = heat exchanger JNA 30 BC-01 fail. 14 = pump fails to start (B18). 15 = pump fails to operate after start (B19). 16 = operator fail to operate pump (B7). 17 = blower fail start (B20). 18 = blower fail after start (B21). 19 = operator fail to operate blower (B7). 20 = heat exchanger clogged (B22). 21 = heat exchanger leaked (B23).
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No. | Criteria | Classification | Score |
---|---|---|---|
1. | Professional position | Head of division | 5 |
Head of sub-division | 4 | ||
Supervisor of the reactor, supervisor of maintenance | 3 | ||
Operator of the reactor, maintenance technician | 2 | ||
Radiation protection officer, the staff of operation safety | 1 | ||
2. | Professional experience/duration of work at RSG-GAS related to primary cooling system operation | More than 20 years | 5 |
15–20 years | 4 | ||
10–15 years | 3 | ||
5–10 years | 2 | ||
Less than 5 years | 1 | ||
3. | Education/Technical qualifications related to the reactor physics or technology of the reactor | Ph.D./Post Doctoral | 5 |
Magister | 4 | ||
Bachelor degree | 3 | ||
Diploma | 2 | ||
Senior high school/vocational high school | 1 | ||
4. | Involvement in design, construction, and/or commissioning of RSG-GAS | Involved | 1 |
Not involved | 0 |
Basic Event Failure Possibilities | Failure Probabilities |
---|---|
Very low (VL) | <1.0 × 10−8 |
Low (L) | 1.0 × 10−8–1.0 × 10−7 |
Reasonably low (RL) | 1.0 × 10−7–1.0 × 10−6 |
Moderate (M) | 1.0 × 10−6–1.0 × 10−5 |
Reasonably high (RH) | 1.0 × 10−5–1.0 × 10−4 |
High (H) | 1.0 × 10−4–1.0 × 10−3 |
Very high (VH) | >1.0 × 10−3 |
Basic Event | Code | Description | Value of Failure Probability (Generic Data) | Reference Source |
---|---|---|---|---|
B1 | ROAD6 | Control rod insertion fails | 7.68 × 10−5 | PSA Greek RR |
B2 | ELECTR | Six contact system fails | 2.28 × 10−6 | PSA Greek RR |
B3 | AL-F | Alarm fails | 4.32 × 10−2 | TECDOC 478 |
B4 | D-F | Detector fails | 2.16 × 10−3 | TECDOC 478 |
B5 | T-F | Transmitter fails | 2.16 × 10−3 | TECDOC 478 |
B6 | B-F | Buffer fails | 2.16 × 10−3 | TECDOC 478 |
B7 | OP | Operator error | 1.00 × 10−2 | PSA Greek RR |
B8 | SGN-F | Signal fails | 2.50 × 10−4 | TECDOC 478 |
B9 | DSP-F | Display fails | 2.16 × 10−3 | TECDOC 478 |
B10 | VLV-S1 | Valve JE-01-AA-01 fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B11 | VLV-S2 | Valve JE-01-AA-02 fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B12 | VLV-S18 | Valve JE-01-AA-18 fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B13 | VLV-S19 | Valve JE-01-AA-19 fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B14 | VLV-S14 | Valve PA-01-AA-14 fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B15 | VLV-S16 | Valve PA-01-AA-16 fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B16 | FLAP-S | Natural circulation flap fails (stuck) | 5.76 × 10−4 | PSA Greek RR |
B17 | FAIL-W | Pressure different error | 1.00 × 10−2 | PSA Greek RR |
B18 | MP-F | Pump fails to start | 4.80 × 10−4 | TECDOC 478 |
B19 | MP-FAS | Pump fails after start | 2.98 × 10−3 | TECDOC 478 |
B20 | BF-F | Blower fails to start | 1.20 × 10−3 | TECDOC 478 |
B21 | BF-FAS | Blower fails after start | 1.20 × 10−3 | TECDOC 478 |
B22 | HE-P | Heat exchanger clogged | 2.74 × 10−3 | TECDOC 478 |
B23 | HE-R | Heat exchanger leaked | 1.44 × 10−3 | TECDOC 478 |
Experts Code | Score | Weighting Factor (W) | ||||
---|---|---|---|---|---|---|
Criteria 1 | Criteria 2 | Criteria 3 | Criteria 4 | Weighting Score | ||
E1 | 5 | 5 | 4 | 0 | 14 | 0.141414141 |
E2 | 2 | 5 | 3 | 0 | 10 | 0.101010101 |
E3 | 4 | 5 | 3 | 1 | 13 | 0.131313131 |
E4 | 4 | 5 | 3 | 0 | 12 | 0.121212121 |
E5 | 2 | 5 | 3 | 0 | 10 | 0.101010101 |
E6 | 3 | 5 | 3 | 0 | 11 | 0.111111111 |
E7 | 3 | 5 | 3 | 0 | 11 | 0.111111111 |
E8 | 4 | 3 | 4 | 0 | 11 | 0.111111111 |
E9 | 1 | 2 | 4 | 0 | 7 | 0.070707071 |
Total | 99 | 1 |
Basic Events | Final Membership Functions | Failure Possibility Score | Failure Probabilities |
---|---|---|---|
B1 | (0.18; 0.25; 0.31) | 0.071650 | 3.94 × 10−6 |
B2 | (0.23; 0.34; 0.45) | 0.094764 | 1.31 × 10−5 |
B3 | (0.37; 0.47; 0.56) | 0.139495 | 6.03 × 10−5 |
B4 | (0.42; 0.52; 0.62) | 0.157811 | 9.53 × 10−5 |
B5 | (0.36; 0.47; 0.57) | 0.138148 | 5.81 × 10−5 |
B6 | (0.34; 0.44; 0.54) | 0.130556 | 4.69 × 10−5 |
B7 | (0.36; 0.43; 0.50) | 0.132054 | 4.90 × 10−5 |
B8 | (0.35; 0.44; 0.54) | 0.131667 | 4.84 × 10−5 |
B9 | (0.37; 0.47; 0.57) | 0.140084 | 6.12 × 10−5 |
B10 | (0.21; 0.27; 0.34) | 0.081347 | 6.88 × 10−6 |
B11 | (0.21; 0.27; 0.34) | 0.081347 | 6.88 × 10−6 |
B12 | (0.21; 0.27; 0.34) | 0.081347 | 6.88 × 10−6 |
B13 | (0.21; 0.27; 0.34) | 0.081347 | 6.88 × 10−6 |
B14 | (0.24; 0.31; 0.39) | 0.092929 | 1.21 × 10−5 |
B15 | (0.26; 0.33; 0.40) | 0.098316 | 1.53 × 10−5 |
B16 | (0.21; 0.27; 0.33) | 0.080135 | 6.45 × 10−6 |
B17 | (0.30; 0.37; 0.45) | 0.112458 | 2.62 × 10−5 |
B18 | (0.32; 0.42; 0.49) | 0.121762 | 3.58 × 10−5 |
B19 | (0.32; 0.40; 0.49) | 0.119781 | 3.36 × 10−5 |
B20 | (0.24; 0.32; 0.40) | 0.093451 | 1.24 × 10−5 |
B21 | (0.28; 0.38; 0.47) | 0.110337 | 2.43 × 10−5 |
B22 | (0.31; 0.37; 0.44) | 0.113990 | 2.77 × 10−5 |
B23 | (0.24; 0.30; 0.35) | 0.090303 | 1.07 × 10−5 |
No. | Fault Tree | Event | Top Event Probability |
---|---|---|---|
1. | FT-1 | Reactor scram failure activated by pool water-level signal | 3.2664 × 10−4 |
2. | FT-2 | Reactor scram failure activated by mass flow rate signal | 3.2664 × 10−4 |
3. | FT-3 | Reactor scram failure activated by outlet temperature signal of primary heat exchanger | 3.2664 × 10−4 |
4. | FT-4 | Reactor scram failure activated by position signal of primary isolation valve | 3.2664 × 10−4 |
5. | FT-5 | Secondary system isolation failure | 3.589 × 10−4 |
6. | FT-6 | Primary system isolation failure | 3.589 × 10−4 |
7. | FT-7 | Primary cooler natural circulation failure | 3.265 × 10−5 |
8. | FT-8 | Pool cooling failure | 2.425 × 10−4 |
No | Accidents | Initiating Events | Triggers |
---|---|---|---|
1 | Loss of coolant accident (LOCA) | Leakage of the primary cooling pipe in the area after isolation valve (LOCA 1) | Aging phenomena, such as corrosion, fatigue, and fracture |
Rupture of pump casing due to impeller failure (LOCA 2) | Aging phenomena, such as corrosion, fatigue, and fracture | ||
Leakage of heat exchanger (LOCA 3) | Aging phenomena, such as corrosion, fatigue, and fracture | ||
2 | Loss of coolant flow accident (LOFA) | Failure of the primary pump (LOFA 1) | Lack of maintenance and inspection |
Reduced primary coolant flow due to valve failure (LOFA 2) | Lack of maintenance and inspection |
Initiator | Event Tree | Frequency (Per Year) |
---|---|---|
LOCA 1 | ET1 | 1.2 × 10−4 |
LOCA 2 | ET2 | 1.2 × 10−4 |
LOCA 3 | ET3 | 1.2 × 10−4 |
LOFA 1 | ET4 | 1.0 × 10−5 |
LOFA 2 | ET5 | 1.0 × 10−5 |
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Hermansyah, H.; Kumaraningrum, A.R.; Purba, J.H.; Edison; Yohda, M. Safety Analysis Technique for System with Limited Data: Case Study of the Multipurpose Research Reactor in Indonesia. Energies 2020, 13, 1975. https://doi.org/10.3390/en13081975
Hermansyah H, Kumaraningrum AR, Purba JH, Edison, Yohda M. Safety Analysis Technique for System with Limited Data: Case Study of the Multipurpose Research Reactor in Indonesia. Energies. 2020; 13(8):1975. https://doi.org/10.3390/en13081975
Chicago/Turabian StyleHermansyah, Heri, Anggraini Ratih Kumaraningrum, Julwan Hendry Purba, Edison, and Masafumi Yohda. 2020. "Safety Analysis Technique for System with Limited Data: Case Study of the Multipurpose Research Reactor in Indonesia" Energies 13, no. 8: 1975. https://doi.org/10.3390/en13081975
APA StyleHermansyah, H., Kumaraningrum, A. R., Purba, J. H., Edison, & Yohda, M. (2020). Safety Analysis Technique for System with Limited Data: Case Study of the Multipurpose Research Reactor in Indonesia. Energies, 13(8), 1975. https://doi.org/10.3390/en13081975