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Article

Zero Energy Building Economic and Energetic Assessment with Simulated and Real Data Using Photovoltaics and Water Flow Glazing

by
Fernando del Ama Gonzalo
1,*,
Belen Moreno Santamaria
2,
José Antonio Ferrándiz Gea
3,
Matthew Griffin
1 and
Juan A. Hernandez Ramos
4
1
Department of Sustainable Product Design and Architecture, School of Sciences, Sustainability and Health, Keene State College, 229 Main St, Keene, NH 03435, USA
2
Department of Construction and Architectural Technology, Technical School of Architecture of Madrid, Technical University of Madrid (UPM), Av. Juan de Herrera, 4, 28040 Madrid, Spain
3
Department of Technology, Norfolk State University, 700 Park Avenue, Norfolk, VA 23504, USA
4
Escuela Department of Applied Mathematics, School of Aeronautical and Space Engineering, Technical University of Madrid (UPM), Plaza Cardenal Cisneros 3, 28040 Madrid, Spain
*
Author to whom correspondence should be addressed.
Energies 2021, 14(11), 3272; https://doi.org/10.3390/en14113272
Submission received: 5 May 2021 / Revised: 26 May 2021 / Accepted: 28 May 2021 / Published: 3 June 2021
(This article belongs to the Special Issue Energy Efficiency and Indoor Environment Quality)

Abstract

:
The new paradigm of Net Zero Energy buildings is a challenge for architects and engineers, especially in buildings with large glazing areas. Water Flow Glazing (WFG) is a dynamic façade technology shown to reduce heating and cooling loads for buildings significantly. Photovoltaic panels placed on building roofs can generate enough electricity from solar energy without generating greenhouse gases in operation or taking up other building footprints. This paper investigates the techno-economic viability of a grid-connected solar photovoltaic system combined with water flow glazing. An accurate assessment of the economic and energetic feasibility is carried out through simulation software and on-site tests on an actual prototype. The assessment also includes the analysis of global warming potential reduction. A prototype with WFG envelope has been tested. The WFG prototype actual data reported primary energy savings of 62% and 60% CO2 equivalent emission reduction when comparing WFG to a reference triple glazing. Finally, an economic report of the Photovoltaic array showed the Yield Factor and the Levelized Cost of Energy of the system. Savings over the operating lifetime can compensate for the high initial investment that these two technologies require.

1. Introduction

As the world economy continues to develop, the building industry continues to maintain a great expense of energy utilization and carbon dioxide emission. Consumers are central participants in this specific circumstance, as adaptability in demand is necessarily required to embrace the discontinuous nature of most renewable energy sources [1]. The poor performance of existing buildings offers essential possibilities for energy retrofit. Integrating renewable solar systems into the building envelope and storage of thermal and electric energy can be the solution to this challenge. [2]. The Energy Performance Buildings Directive (EPBD) promotes policies that will produce highly energy-efficient and decarbonized structures by 2050 [3]. Starting 31 December 2020, all new buildings will have to be Nearly Zero Energy Buildings [4]. Zero-energy buildings are required to produce equivalent energy from renewable technologies to balance their energy consumption [5]. Designing passive measures and implementing highly efficient building systems are the first steps to accomplish Net Zero Energy objectives [6]. The second step includes the integration of active surfaces for energy generation and management. Solar thermal collectors and photovoltaic panels are the most reliable ways to provide electrical and thermal energy from renewable sources [7]. Therefore, the current and future architectural design philosophies must consider the floor, roof, wall, and any other surface space available to be able to place energy generation devices. The building’s energy footprint is a new concept to be considered at the design stage [8]. In relation to the architectural building design, the possible renewable supply options are in the building’s physical footprint [9,10]. Architects and building designers have to face the challenges of designing buildings and their energy footprint and considering how this energy footprint will influence the habitats, cities, and landscapes of tomorrow [11].
Photovoltaic panels placed on building roofs can generate enough electricity without causing greenhouse gases or occupying other building footprints. The integration of Photovoltaic (PV) systems in the building envelope can reduce the primary energy consumption and decrease the global warming potential by cutting down on CO2 emissions [12,13]. Energy generated by PV panels can be used where it is consumed and can be used to power any building request, from lighting to electrical heating and cooling generators. The system can allow construction costs reduction if used to substitute traditional building materials [14]. Some authors regard Building-integrated PV panels as an optimal solution for zero energy building design due to the ability to generate energy [15,16]. PV modules are available at the price of about 1.5 €/W. However, the price is lower in the European market, with the lowest price of about 0.75 €/W [17]. A global annual growth rate of 40% is expected in the BIPV installed capacity from 2017 to 2021 [18,19]. Although policies for promoting BIPV deployment have begun over the last few years, there exist barriers to the massive use of this technology in the building industry [20]. The lack of national programs or building codes covering the technical specifications of the devices and long pay-back periods for solar installations hinder the massive deployment of this technology [21]. Financial boundaries continue to be the primary barrier to a renewably-powered community [22]. Battery packages for energy storage are required in areas without access to electric grids, although integrating batteries shows a high energy product cost [23,24]. Extensive research has been conducted to assess the PV cells’ efficiency. The reported efficiency for the polycrystalline silicon PV and amorphous silicon PV cells usually used in BIPV is 25.7% and 10.2%, respectively [25,26].
Researchers commonly recognize the impacts of the envelope on the building energy balance. Many design features such as insulation, structural stiffness, and aesthetics pertain to fabrication, assembly, and deployment [27]. The use of curtain wall systems enables effective daylighting in high-grade, institutional and commercial buildings [28]. A stick Curtain Wall System comprises mullions, transoms, and glass panels placed on-site. [29]. Unitized Curtain Walls are produced, constructed, and glazed in an off-site facility; these unitized units are transported to the construction site and attached to the building structure.
There are many current trends in energy efficiency for transparent building envelopes. These include, but are not limited to: addressing solar heat gain coefficient (SHGC) with coatings on glazing [30], dynamic glazing solutions such as electrochromic glazing (EC) [31], suspended particle device glazing (SPD) [32], and polymer dispersed liquid crystal (PDLC) [33]. In addition to this, one can improve the thermal resistance of the building envelope by using multi-layered glazing and reduce cooling demand with shading devices [34,35]. A fluid medium that can cool the glass itself can preheat the air before it enters the interior space [36]. An alternative to circulating air is using a circulating water chamber which benefits from capturing solar energy and turning that potential energy load into a renewable energy source [37]. This idea is known as Water Flow Glazing (WFG), a disruptive active façade technology that aims to compliment the HVAC system in a structure. Water-flow glazing (WFG) has been studied as a curtain wall component. Energy savings depend on the water layer’s absorption for energy management of the building envelope [38,39]. Building envelopes with high window-to-wall ratios significantly impact the built environment’s ecological footprint due to the high operational energy demand. WFG panels absorb heat which can be transported to a thermal storage unit [40]. Some authors successfully tested this technology and showed saving potential between 52% and 72% compared with traditional double glazing and between 34% and 61% compared with triple glazing [41]. Other authors have assessed the WFG life cycle showing that its cost payback time and energy payback time is less than three years [42]. Some experimental facilities called ‘water houses’ have been built to evaluate their viability and compare the water-filled envelope with existing construction techniques [43]. The present article continued this line of research, presenting a new Water-flow glazing unitized façade. This facade has been tested in a real-world facility built in Sofia, Bulgaria. The objective of this paper was to assess the energy performance and the economic feasibility of a WFG façade coupled with a PV array system and heat pump to improve the energy resilience of buildings while allowing for desirable architectural features. The first section describes the proposed system and presents the data about this research. The second section explains the performance indicators used to evaluate the system operation. This study includes an analysis to study the influence of variable input on technical performance and economic feasibility. This article further presents a model for expanding the enhancement of the PV energy source. It was reported that the potential of renewable energy for buildings and reduction in CO2 potential can be influenced through different government policies and strategy measures.
The main novelties of this work comprise several goals. Firstly, to fulfill the demand of an office building for space heating and cooling using a PV-driven heat pump. Secondly, to compare Building Information Modeling (BIM) and Energy+ simulation with measured data from a real facility. Thirdly, dynamic simulations were performed to analyze the thermo-economic performances at different peak powers of PV by means of two different software tools. Finally, technical and economical parameters (including the tilt angle, peak power of PV, electricity price, and conversion factors for primary energy) have been taken into account and presented.
This paper is organized into five different sections. Section 2 contains a description of the tested facility, weather data from the site, and a description of the water flow glazing system and PV array. Section 3 presents actual data from the tested facility, calculates the heating and cooling loads, showcases the renewable energy production of WFG, and finally demonstrates simulation data from commercial software. Section 4 takes into consideration the energy and economic analysis. Lastly, Section 5 covers conclusions and limitations.

2. Materials and Methods

In this section, the authors intend to explain the testing facility, provide a quick overview of the water flow glazing envelope, the energy system employed in the testing facility, and finally, an overview of the PV array system. The testing facility was a structure built in Sofia, Bulgaria, that collected data over the timespan of one year. This structure was built using water flow glazing panels, a façade typology that contains a triple-glazed panel. The chamber located towards the exterior contained a traditional gas-filled chamber, while the interior chamber was filled with a circulating fluid medium. The energy system used in this prototype is a water-to-water heat pump that collected heat from the water flow glazing panels and stores it in a buffer tank below ground level. When needed, this heat recirculated into the building. Finally, a photovoltaic (PV) array provided the required electricity to the building and building peripherals, including heating, lighting, and computer systems.

2.1. Description of Testing Facility and Energy Management System

WFG modules were tested in an experimental facility built in Sofia, Bulgaria (42°39′1″ N, 23°23′26″ E, Elevation: 590 m a.s.l.). The building is a stand-alone construction with a square geometry, deployed in a single plan of outer dimensions 7 × 7 m, and a ceiling height of 2.7 m, with open office design and a central service core. Three of the facades are fully glazed, from floor to ceiling, except the north façade which is 100% opaque. The glass facades are composed of unitized WFG modules with dimensions of 2.7 × 1.3 m. Eastern, western and southern facades were triple glazing with a 16 mm argon cavity and a 24 mm water cavity. The unitized WFG panels were put together in a workshop and then served for on-site application with an aluminum enclosure that held the circulating device. A water pump, a plate heat exchanger, flow meters at the inlet and outlet, and temperature probes made up this circulating device. The design flow rate was 2 L/min m2. The southern glazing showed high near-infrared and low-infrared FIR absorptions, making it an ideal solution for large glazing facades in severely cold climates. The goal for eastern and western glazing was to prevent heat from entering the internal area, especially in summer with high front reflectance and low infrared absorptance. Besides, the water flow absorbed solar infrared radiation increasing the water temperature within the window. The energy transported by the water is released in tanks so that thermal energy can be collected and utilized in radiant heating systems and domestic hot water. This renewable energy integrated into the water flow glazing panels might be enough to meet the heating loads in winter. However, it is necessary to study other renewable energy sources to address the electric loads over the year. Figure 1 illustrates the prototype, the WFG panels and the building integrated PV array. Southern WFG showed a low Far-Infrared absorptance, high Near-Infrared absorptance, and high front Far-Infrared reflectance. Its ability to absorb heat made it the right solution for heating up water. The infrared absorptance was very low in eastern and western WFG, whereas the infrared front reflectance was high. This glazing would show the best performance for preventing heat from entering the indoor space, but it would not be relevant to heat water.
The space heating and cooling demand was met by the energy management system made of WFG panels, a cylindrical 370-L buffer tank with a 2 cm rigid insulation, and a water-to-water heat pump coupled to a building-integrated PV array. The tank’s internal diameter was 0.6 m and the height 1.55 m. It was placed underneath the prototype, with the top accessible from a crawl space, and connected to the water-to-water heat pump., The PV array satisfied the electricity demand formed by: (i) the electrical appliances installed in the building, (ii) the lighting equipment and (iii) the space heating and cooling by electric-driven heat pumps for (iv) the hydraulic auxiliary system for WFG panels. The PV capacities are calculated to maximize the self-consumed renewable energy. The PV array is sized to fulfill the electricity demand. When the PV output is lower than the demand, the remaining amount of electricity demand is withdrawn from the power grid. Moreover, if the PV plant output exceeds the demand, the excess output is delivered to the grid. Therefore, it is assumed that there is no electricity storage system. Figure 2 shows the proposed layout that consisted of two main thermal loops. The water flow glazing loop is based on water heated by the WFG modules and supplied to the buffer tank. The second loop connects the buffer tank with the water-to-water heat pump. In summer, WFG panels absorbed solar radiation and released the heat in the buffer tank underneath the prototype. The heat pump distributes cold water through the WFG façade and interior panels. In winter, WFG façade panels absorbed solar radiation and heated up the buffer tank. Hot water is circulated through the interior WFG panels and released heat inside the building. The water-to-water heat pump worked as a backup system and was operating if the buffer tank temperature is not high enough to supply the required heating load.

2.2. Estimation of Solar Irradiances and Outdoor Temperature

To properly calculate the total irradiance that will be received on the test prototype, there needs to exist a breakdown of variables that will present the total irradiance when summed together. Firstly, the Global Horizontal Irradiance (Ghi) maintains the total irradiance received on horizontal surfaces. This variable is calculated by summing the horizontal components of diffuse and direct (beam) irradiance types. This beam irradiance is the most relevant variable to consider when calculating for technologies that rely on solar power. Secondly, the Diffuse Horizontal Irradiance (Dhi) is the horizontal component of irradiance that is scattered due to the presence of the atmosphere. In conjunction with beam irradiance, diffuse irradiance is a crucial component to consider when calculating the performance of the solar module. Thirdly and finally, the Direct Normal Irradiance (Dni) is the amount of solar irradiance delivered directly from the sun. The authors have estimated these crucial solar irradiance components (direct beam, diffuse, and reflected radiation) to show the importance of each type.
Figure 3 demonstrates solar irradiances received in January. Direct (Beam) Horizontal Irradiance (Ebh) is the horizontal type of Direct Normal Irradiance. In this figure it is understood that days one, two, and three are sunny days, while days five and six are cloudy. During sunny days both direct normal irradiance and diffuse radiation are present; Meanwhile, during the cloudy days only diffuse radiation is present. Outdoor temperatures during these days ranged from −5 °C to 7 °C.
Figure 4 demonstrates solar irradiances in the month of July, where Direct (Beam) Horizontal Irradiance (Ebh) is the horizontal component of Direct Normal Irradiance. During this month, it can be understood that the exterior temperature ranges from 15 °C to 30 °C.

2.3. Water Flow Glazing Thermal Properties

Previous articles have shown the equations that explain the spectral and thermal behavior of water flow glazing assuming steady conditions [44,45]. The variable denotes the mass flow rate per unit of surface; this variable can be manipulated in order to change the thermal performance of the water flow glazing (WFG) system. c is the variable that measures the heat capacity of the fluid medium. Meanwhile, c, when multiplied by (the mass flow rate), gives the capacity of the fluid medium to absorb heat. Equation (1) demonstrates the variable g-factor of a triple-glazed WFG panel.
g = U i   m ˙ c + U e + U i A 1 U e h e + A 2 1 h g + 1 h e U e + A 3 U e h i + A w + A 3 1 U i h i + T ,
where:
Ue = thermal transmittance between water chamber and exterior environment,
Ui = thermal transmittance between water chamber and interior,
Aw = Water absorptance,
A1, A2, A3 = Glazing panel absorptances of each respective pane in window assembly,
he, hi, hg, hw = Convective heat coefficients,
T = energy transmittance of glazing.
Ui, Ue are obtained through the manipulation of the convective heat coefficient variables, he, hi, hg, hw. Equations (2) and (3) are used to calculate the variable thermal transmittances of WFG. U is the glazing thermal transmittance; Uw is the total thermal transmittance between the indoor environment and the water chamber.
U = U i   U e m ˙ c + U e + U i ,
U w = U i   m ˙ c m ˙ c + U e + U i .
Equation (4) illustrates the expression of q, the heat flow through glazing with gas cavities. The heat flow depends on the difference between the indoor and outdoor temperatures eθi), thermal transmittance, U, g-factor, and direct and diffuse solar radiation, i0.
q = U θ e θ i + g i 0 .
Equation (5) illustrates the heat flow, q, in water flow glazing panels, where the fluid’s temperature and mass flow rate are transient, which affects the heat flow. θIN is the variable that measures the inlet temperature of the fluid medium in the WFG assembly.
q = U θ e θ i + U w θ I N θ i + g i 0 ,
where θIN is the inlet temperature of the fluid into the WFG system. Thermal transmittances and g-factors of the water flow glazing change at different flow rate conditions. When the fluid is flowing at a rate of > 2 L/m2 min, g and U are denoted with the superscript ON. When there is no flow ( = 0) the g-factor and U values, denoted with the superscript OFF, depend only on the spectral properties of the glass.

2.4. Photovoltaic

Photovoltaic (PV) systems have many potentialities, thanks to their ability to produce electricity and the enormous recent cost reduction. In this project, a grid-connected PV arrangement supplied the grid when the building demand exceeded the produced energy. The viability of the private grid-connected PV system came after a techno-economic feasibility study that included the initial costs and the energy savings over the facility’s operating life cycle. The research was conducted using different PV simulation software and analyzing various techno-economic indicators. These indicators benchmarked the system production at a particular spot upon the system’s production under possible operational patterns. The inputs were based on actual energy consumption results over a year. The highest daily consumption and the minimum amount of peak solar hours are required to determine a photovoltaic array. The grid-connected systems stated in this article were integrated in the WFG southern modules and installed on the rooftop of the tested facility. The estimation of rooftop areas is the first step to fitting the design specifications. In terms of roof construction, the tested facility had a flat rooftop that facilitates the installation of a PV array. This PV system eliminated the expense of storage. The system was broken down into PV arrays, inverters, and transformers, as shown in Figure 2. The excess electricity, exceeding consumption by the connected equipment, is supplied to the grid. The PV system monthly energy output has been calculated with the solar thermal power which is absorbed per unit area of a PV system, determined using Equation (6).
E P V     = I t     A m     N m   ,
where It is monthly average daily of total absorbed solar irradiance on a tilted surface, Am is the area of a PV panel, and Nm is the number of PV panels that made up the PV array. Equation (7) illustrates the AC energy production from a PV system.
E P V D C     = E P V     η e   η i n v   ,
where ηe is the PV efficiency of the panel and ηinv is the inverter’s efficiency. The monthly average hourly beam irradiance on a tilted surface (Wh/m2) is given by Equation (8).
I B     = I B n     c o s θ ,
where IBn is the average beam irradiance for normal incidence (Wh/m2), and θ is the angle of incidence. Equation (9) shows the diffuse irradiance on a tilted surface (Wh/m2).
I D     = I D n     1 + c o s β 2 ,
where the monthly average hourly diffuse irradiance for normal incidence, IDn (Wh/m2), depends on the tilt angle, β [46]. Table 1 shows data from the energy management system, including the PV array, the Water Flow Glazing thermal and spectral properties, the buffer tank, the reference glazing, and the heat pump. WFG prototype was connected to a buffer tank and a water-to-water heat pump, whereas the reference glazing prototype was simulated with an air-to-water heat pump. It has been assumed that the former had a heat pump, with a Coefficient of Performance (COP) of 5.4 and an Energy Efficiency Ratio (EER) equivalent to 6.0. The latter heat pump’s coefficients were COP of 3.5 and EER of 4.0 [47].

3. Results

This section reviewed several critical energy parameters, demonstrating both initial predictions and collected real-world data from the facility. The heating and cooling loads, both with and without WFG panels, was demonstrated. The amount of PV energy produced is also listed. Finally, heat gains from the internal water chamber were presented. The tested prototype had an opening schedule from 8:00 to 20:00, (Monday to Friday). During scheduled operating hours the considered internal loads were equipment loads: 7 W/m2, lighting loads: 10 W/m2, occupation loads: 5 W/m2. The heat balance was broken down in internal heat loads provided by the equipment in operation and occupancy of the building, the heat transmitted between outside and inside through the transparent and opaque envelope, solar gain through the glazing (considering the amount of direct and diffuse radiation which penetrates to the interior), and ventilation loads. Domestic hot water consumption has been considered zero.

3.1. Energy Plus Simulation Results

This section aimed to evaluate how the different technologies implemented in the facility are performing related to the construction of zero energy buildings, as set out in the 2010/31/UE directive, and using renewable solar energy. Subsequently, the electric type energy consumption is represented due to the lighting, the heat pump, and the operation of equipment, all of them monthly, in kWh. The consumption of domestic hot water has been considered zero. For performing the energy simulations, the EnergyPlus 8.4.1 (https://energyplus.net accessed on 2 February 2021) software tool has been used to calculate the building’s energy consumption. For graphical interface, the Open Studio Application Suite (https://energyplus.net/extras accessed on 2 February 2021), a tool able to support the whole building energy modeling when using Energy Plus. Table 2 illustrates the estimated heating loads of the WFG prototype on a cloudy winter day. The number of occupants (n) at each hour was used to calculate ventilation loads (Vent). Values for area and thermal transmittance of the roof, opaque walls, and water flow glazing were taken from Table 1.
Table 3 shows the estimated cooling loads of the WFG prototype. Internal loads (IL) were determined with the metabolic rate of an office, the number of people, and 20 W/m2 for lighting. Solar radiation (SR) was calculated using the g-factor from Table 1 for WFG.

3.2. Operational Energy and Thermal Energy Production

Heating and cooling energy loads were calculated by using Equation (4) for the reference glazing and Equation (5) for WFG. The inputs were taken from real data over a year time. The thermal energy production was obtained from the prototype’s real data throughout the year. Equation (10) verified the absorbed energy per unit of area per day [44]. The output of the equation is the water heat gain. The daily water heat gain efficiency is defined as the ratio of total water heat gain compared to the daily solar radiation. In this research, the daily water heat gain is accumulated if the inlet temperature is lower than the outlet temperature.
P = m ˙ c m ˙ c + U e + U i ( A v i 0 + U i θ i θ I N + U e θ e θ I N ) ,
where:
Ue = thermal transmittance between water chamber and exterior environment,
Ui = thermal transmittance between water chamber and interior,
Avi0 = energy absorbed by the water, plus the energy transferred by convection due to the glass panels heat absorption,
θIN = inlet temperature in the water flow glazing
ṁc = capacity of the fluid medium to absorb heat.
Equation (11) defines Av as the absorptance of triple glazing with a water chamber facing indoors [44].
A v = A 1 U e h e + A 2 1 h g + 1 h e U e + A 3 U e h i + A w ,
where:
Ue = thermal transmittance between water chamber and exterior environment,
Ui = thermal transmittance between water chamber and interior,
Aw = Water absorptance,
A1, A2, A3 = Glazing panel absorptances of each respective pane in window assembly,
he, hi, hg, hw = Convective heat coefficients.
In Figure 5 and Figure 6, the southern facing wall was responsible for the majority of water heat gain, while the walls in the eastern and western orientations provided much less. Two causes can explain this phenomenon. The first being the simple fact that in winter, the southern direction is the orientation that receives the most amount of direct solar radiation, while the walls in the eastern and western orientations receive much less. The second reason involves the selection of the glazing types used for each direction. In the eastern and western orientations, the glazing was selected to have a high near-infrared reflectance. This high reflectance, in turn, caused a low absorption of solar heat gains in near-infrared radiation. The authors were seeking out this effect because of two reasons. Reason one was because the solar irradiance in eastern and western orientations was predicted to be negligible. Therefore, it is not warranted to invest the same in these directions as in the Southern orientation. Reason two was to prevent overheating during summertime when the solar radiation is perpendicular to eastern and western facades. Meanwhile, in the southern orientation, the glazing was chosen to have a low reflectance and a high absorptance of near-infrared radiation. This absorptance causes a high heat gain leading to increasing temperatures in the fluid medium in the WFG panels. This heated water can then be used for other purposes.
Figure 5 demonstrates the measured solar irradiance and the water heat gains during the selected winter period in three different orientations. Panels oriented in a southern direction had a daily energy absorption rate of 39 kWh on sunny winter days when the peak solar irradiance on the southern façade was 800 W/m2. On cloudy winter days, the energy absorption rate in the eastern and western orientations was negligible. The higher gain in southern glazing can also be explained by the solar angle and the hours of sun on the southern facade. The angle and sun hours are lower on eastern and western facades, which results in less heat absorption.
Figure 6 shows the measured solar irradiance and the water heat gains over the first week of July. The average water heat gain in the southern WFG panels was 47 kWh per day, whereas the average water heat gain in the eastern and western WFG panels was 33 kWh per day. As expected, most of the heat on eastern and western facades was rejected, whereas the water heat gain was high on the southern facade. Solar radiation on eastern and western facades showed low values in winter. The peak solar radiation was slightly over 400 W/m2, whereas in summer, the peak solar radiation was over 700 W/m2. In addition, there were more sun hours in summer than in winter. The east-west gain is different depending on the day. Figure 6 shows that on 2 July, solar heat gains are higher in the east than in the west because solar radiation showed high values. On 4 July, Figure 6 shows that the solar radiation in the western facade was higher, so was the solar heat gain over that day.
The water-energy absorption can be used as renewable primary energy production. Table 4 shows the total thermal energy production compared to the heating load needed to keep the indoor temperature at a comfortable range. A hydronic system made of indoor WFG panels delivered this energy inside the building. It can be seen in Table 4 that in December and January, the heating loads are slightly above what the water heat gains can provide. During these months, another energy source will be required to provide thermal comfort conditions. Meanwhile, during the remainder of the year, especially during the summer months, the exact opposite occurs. The WFG panels absorb an excessive amount of solar heat.
An excess of water heat gains will lead to uncomfortable interior conditions for building occupants. Therefore, the heat gains should be applied to something that will be beneficial to building occupants in a way other than heating. Possible remedies could include domestic hot water for residential buildings, and seasonal heating storage by use of a buffer tank.

3.3. PV Production and Electric Loads

This subsection aimed to demonstrate that the remaining heating loads, cooling loads, artificial lighting, and power for building equipment were covered by energy produced from the PV array. Figure 7 demonstrates the total loads per month, with lighting and power being considered the same in both prototypes. For the Water Flow Glazing structure, most of the heating loads were covered by heating the water in the WFG panels, heat storage in the buffer tank, and finally heat delivery by indoor WFG panels acting as traditional radiators. The coefficient of performance (COP) for the WFG water-to-water heat pump was 5.4, while the water-to-water heat pump’s energy efficiency ratio (EER) was 6. Meanwhile, with the traditional reference cabin, energy consumption was much higher as compared to the WFG facility. In the reference cabin, the COP of air-to-water heat pump was 3.5, whereas EER of air-to-water heat pump was 4. The significant reduction in electricity consumption becomes especially apparent when viewing the total electrical loads of the reference glazing, 1000 kWh, compared to 575 kWh in the WFG prototype during August.
The National Renewable Energy Laboratory PVWatts Calculator [48] was used to estimate the power production of the building integrated PV panels installed on the roof and the south facade. The goal was to maximize Alternating Current (AC) energy production, reducing the energy supplied to and from the electrical grid. Table 5 summarizes the two options that were apparent to the authors of this text. Option 1 was 8.3 m2 of building integrated PV panels on the south façade. Additionally, there would exist an extra 15 m2 of open-rack PV panels on the roof that would maintain a 60° tilt. Option 2 would be 15 m2 open-rack PV panels with a 30° tilt, with an additional 15 m2 of panels with a tilt of 60° on the roof. The AC production of each of these options is higher than the electric demand shown in Figure 7. In January, the demand was 563 kWh, while the production was 276 kWh for option 1 and 245 kWh for option 2.
Figure 8 demonstrates the hourly energy balance during the seven days of January. The differences in solar radiation observed on different days were due to the impact of different factors on the PV system performance, such as temperature, wind, and the reduced sun hours in January. On sunny days the peak PV production surpassed 5 kW at noon, whereas the demand was almost steady at 1.3 kW every hour. Meanwhile, on cloudy days the system produced more than 1 kW every hour, with the demand continuing to be steady at 1.3 kW every hour.
Figure 9 shows the hourly energy balance during seven days in July. The PV yield is almost the same throughout the entire period. Peak production during the central hours of the day surpassed the demand.

4. Discussion

4.1. Operational Energy Analysis and Environmental Assessment

Data from the prototype was used to calculate the yearly operational energy. In this case study, it was assumed that the building experienced no renovations and no change in the usage mode throughout its life cycle. It has been assumed that all the building’s envelope elements have the same service life, and the lifetime of the PV array and heat pumps was 25 years. Non-renewable primary energy, equivalent CO2 emissions, and cost were the parameters utilized to assess the environmental performance. The electricity conversion factor for Bulgaria was 0.47, the Conversion Factors from final energy (FE) to non-renewable primary energy (NRPE) in Bulgaria was 2.17, and the cost of electricity in Bulgaria was 0.239 €/kWh [49,50]. Table 6 shows the primary energy consumption, global warming potential, and operational energy (OE) cost of the prototypes.
The total operational cost of the WFG prototype was 1096 €, whereas the reference glazing prototype was 2881 €. The total CO2eq emissions were 2157 KgCO2eq/year for the WFG prototype and 5667 KgCO2eq/year for the reference glazing prototype for non-renewable energy sources. These results demonstrated the energy savings and reduction of global warming potential of WFG compared with a high performance triple glazing. As shown in Section 3.3, PV arrays of options 1 and 2 produce more AC energy than the WFG prototype electric demand, so it is necessary to compare the global warming potential in terms of total CO2eq.
The embodied energy of materials is highly correlated with the production of technology and components [51,52]. Table 7 shows the embodied carbon and energy of each material and the costs of a PV panel.
The global warming potential of the manufacturing process of PV panels showed that the CO2eq emissions were 208 KgCO2eq/m2. The PV area of option 1 was 23.3 m2. The PV area of option 2 was 30 m2. The total CO2eq emissions during the PV array manufacturing process were 4846 KgCO2eq for option 1 and 6240 KgCO2eq for option 2.
Several outcomes can be drawn from the examination of this data. First, using WFG can reduce emissions during the operating lifetime in glazed buildings. Second, by producing AC energy with PV arrays, the operating lifetime emissions are zero. Third, manufacturing PV panels also has a global warming potential due to the high emission potential of processing Silicon and Lithium. This section has shown that the minimum global warming potential of manufacturing the PV array to turn the WFG prototype into a Zero Energy Building was 4846 KgCO2eq. In contrast, the yearly global warming potential due to the building operation was 2157 KgCO2eq/year, so in three years the reduction in CO2 emissions compensated for the PV array’s initial manufacturing emissions.

4.2. Economic Analysis

The highest cost of a solar PV system happens at the installation stage. Therefore, once a PV system is operating, it produces electricity for free. A solar PV array financial report determined the economic feasibility, considering initial cost requirements, operating and maintenance costs. Yield factor (YF) is the energy generated by a PV array over time, and it takes into account the module efficiencies and array designs. Equation (12) shows the expression of yield factor measured in kWh/kWp, by dividing the energy yield (Et) by the PV array’s nominal power at standard test conditions (PSTC).
Y F = E t   P S T C .
The initial cost included the PV modules, circuit, breakers, cables, initial labor, and grid connection cost. Operating costs included yearly scheduled operation costs that comprised screening, maintenance, repairs, panel cleaning, and insurance. To evaluate and compare the cost of energy production between selected case studies and each configuration of PV systems, the concept of Levelized Cost of Energy (LCOE) needs to be introduced. The LCOE is the cost at which electricity must be produced from a source to break even over the project’s life [53]. The Levelized Cost of energy expression shown in Equation (13) was taken from previous articles as the ratio between the total life cycle cost and the total life cycle energy output [54].
L C O E = I 0 + t = 1 n M t + F t 1 + r t t = 1 n E t 1 + r t ,
where I0 is the initial investment cost, Mt represents the cost of operation and maintenance in the yeart, Ft is the fuel expense in the year t, Et is the electrical energy generated in the year t, and r is the discount rate. In this article, fuel cost Ft was zero. It was assumed that the replacement rate for WFG would be the same as the reference triple glazing over the considered lifetime. Other components, such as the circulating water pumps, are certified to work for 25 years. The performance evaluation of the solar PV system has been carried out by using Equations (12) and (13). Table 8 presents the yearly yield factor and the levelized cost of energy of two options. The yield factor (YF), which measured the productivity of the system, was found to being 1247 kWh/kWp per year, and 987 kWh/kWp per year, for option 1 and option 2, respectively.
Final LCOE results depended on average temperatures and solar radiation on the selected site. The relationship between the final results and the selected climate zone was addressed in the conclusions section. Another relevant factor was the discount rate. In this study, three different discount rates have been considered, being 3%, in line with historical data for the Euro Area [55]. Equipment, labor, connection charges, and taxes make up the installation costs. The replacement of the inverter in the 12th year was considered the only maintenance cost. Due to this prototype’s small size, there were no operating costs, and maintenance cost was fixed at 1% yearly. The investment costs were different for each country, according to the study performed by the International Renewable Energy Agency (IRENA) [55]. An annual degradation of 0.8% has been estimated based on the specifications provided by manufacturers and thorough analysis on this subject. This degradation leads to decreasing the production, especially after 10 years. [56] The investment costs (I0) can be divided into installation costs, soft costs, and hardware costs. Installation costs are the expenses related to the settings of the PV system, including mechanical and electrical fixtures. In contrast, soft costs include all relevant permits administrative costs connected with the system. Hardware costs comprise module, inverter, racking, and electrical wiring. The total investment costs were different for each country. Typical values for Bulgaria were taken from previous articles and databases [22]. A low discount rate increases the reduction of the overall cost of the PV system, decreasing the price of generating one unit of energy. Option 1 showed a better performance when it came to the yield factor and the levelized cost of energy at all discount rates.

5. Conclusions

This paper aimed to develop a comprehensive comparative analysis from the operating energy, global warming potential, and economic point of view, of two different technologies. This study measured real data of a small office building located in Sofia, Bulgaria to understand the thermal behavior of a structure using WFG panels. This energy system also included a PV system connected to the grid to provide electric energy for heating, cooling, lighting and power supply. In addition to the water flow glazing panels and the PV array, the proposed building-energy system layout also includes radiant panels that delivered the necessary heating and cooling loads. Electrical heat pumps are also modelled for backup heating and for balancing the system cooling demands.
In order to validate the energy savings and the reduction on global warming potential, the water flow glazing facade has been compared with a high-performance triple glazing one. This analysis showed that the selected water flow glazing system coupled with a water-to-water heat pump improves the performance of highly efficient triple glazing. Coefficient of performance and energy efficiency ratio of water-to-water heat pumps are usually higher than air-to-water or air-to-air heat pumps. WFG system, as compared to the reference prototype, has demonstrated actual savings of 60% in non-renewable primary energy consumption with a 62% reduction of CO2 emission.
WFG panels can work as integrated solar thermal collectors. This article has shown that water heat gain throughout the year compensate for 86% of the prototype’s heating loads. To maximize water heat gains in the southern orientation, the water flow glazing was chosen to have a low reflectance and a high absorptance of near-infrared radiation. This absorptance causes a high heat gain leading to increasing temperatures in the fluid medium in the WFG panels. In southern and western elevations, a high reflectance panel has been selected to avoid overheating in summer.
The goal of zero-energy building was achieved first, by reducing the heating and cooling demand and second, by implementing a PV array.
Due to the high emission potential of some PV panel components such as Silicon and Lithium, manufacturing PV panels has also a global warming potential This article has compared the CO2 emissions of manufacturing the PV system with the emissions over the operating lifetime. It was found that in three years the reduction in CO2 emissions compensate for the initial manufacturing emissions of the PV array.
Two factors have been used to assess the economic aspects of a PV system, the Yield factor (YF) and the Levelized Cost of Energy (LCOE). This study has not included SELL and BUY.
Option 1 included integrated PV panels on a vertical façade. This option has shown a yield factor of 1247 (kWh/kWp), which was 21% more than option 2.
Levelized Cost of Energy (LCOE) has shown to be dependent on the discount rate. Option 1 has shown a better LCOE ranging from 4.35 €/kWh to 8.68 €/kWh with discount rates of 2% and 4% respectively.
Combining water flow glazing facades and building integrated PV panels can reduce the energy demand and produce renewable energy (thermal and electrical) within the building footprint. However, the proposed system has limitations and room for improvement. The primary disadvantage is the capital cost required for initial implementation. Seasonal thermal storage systems are necessary to use the excess heat produced by the WFG façade. Office buildings have low hot water consumption, and much thermal energy is wasted in summer. Increasing the volume of buffer tanks may lead to achieving seasonal storage, although it will increase the energy system’s cost. Building Integrated Photovoltaic panels (BIPV) are negatively affected by several factors in the outdoor environment, such as temperature variations and variable solar irradiation. More prototypes in various climate zones should be analyzed. Another future research line is the assessment of comfort. Traditional cooling systems focused on air movement have lacked comfort by blowing cold air instead of focusing on the mean radiant temperature through radiant elements such as floors, ceilings, and interior partitions. WFG can control the surface temperatures and provide an excellent thermal environment with indoor air temperatures outside the comfort range. Several difficulties and system misfunction must be discussed. WFG technology is hindered by a high initial expenditure that includes other required equipment. A storage tank is needed to avoid overheating in summer, and dimensioning this tank is of paramount importance to the correct performance of the system. WFG technology has to be implemented at the first stage of the design process to bring down the initial expense and payback period. The lack of reliable simulation tools for this technology might slow down the market adoption because of the many parameters that influence thermal performance in different orientations.

Author Contributions

Conceptualization, B.M.S., F.d.A.G., J.A.H.R.; methodology, B.M.S., F.d.A.G.; software, J.A.H.R.; formal analysis, M.G., F.d.A.G.; data curation, F.d.A.G., J.A.H.R., J.A.F.G.; writing—original draft preparation, B.M.S., F.d.A.G., J.A.H.R.; writing—review and editing, M.G., B.M.S., J.A.F.G.; visualization, M.G., B.M.S., J.A.F.G.; supervision, J.A.H.R.; project administration, F.d.A.G.; funding acquisition, F.d.A.G., J.A.F.G. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Acknowledgments

Special thanks to the Central Laboratory of Solar Energy and New Energy Sources, of the Bulgarian Academy of Science (CL SENES-BAS) for providing measured data of the solar radiation in the different facades of the test facility in Sofia, Bulgaria. This work was supported by Keene State College Faculty Development Grant program.

Conflicts of Interest

The authors declare that they have no conflict of interest.

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Figure 1. Description of Sophia’s prototype glazing.
Figure 1. Description of Sophia’s prototype glazing.
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Figure 2. Description of Sophia’s prototype energy management system. 1. Inverter; 2. Production meter; 3. Utility meter; 4. Customer panel; 5. Electric loads (heat pump, lighting, power); 6. Buffer tank; 7. Roof PV open rack; 8. WFG facade with building integrated PV panels; 9. WFG interior panels.
Figure 2. Description of Sophia’s prototype energy management system. 1. Inverter; 2. Production meter; 3. Utility meter; 4. Customer panel; 5. Electric loads (heat pump, lighting, power); 6. Buffer tank; 7. Roof PV open rack; 8. WFG facade with building integrated PV panels; 9. WFG interior panels.
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Figure 3. Solar irradiances and outdoor temperature in January.
Figure 3. Solar irradiances and outdoor temperature in January.
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Figure 4. Solar irradiances and outdoor temperature in July.
Figure 4. Solar irradiances and outdoor temperature in July.
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Figure 5. Solar irradiances on the façade and water heat gain in January.
Figure 5. Solar irradiances on the façade and water heat gain in January.
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Figure 6. Solar irradiances on the façade and water heat gain in July.
Figure 6. Solar irradiances on the façade and water heat gain in July.
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Figure 7. Estimation of final electric energy consumption of the prototypes: (a) Water Flow Glazing prototype with a water-to-water heat pump; (b) Reference glazing prototype with an air-to-air heat pump.
Figure 7. Estimation of final electric energy consumption of the prototypes: (a) Water Flow Glazing prototype with a water-to-water heat pump; (b) Reference glazing prototype with an air-to-air heat pump.
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Figure 8. Hourly energy balance. January.
Figure 8. Hourly energy balance. January.
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Figure 9. Hourly energy balance. July.
Figure 9. Hourly energy balance. July.
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Table 1. Description of the energy management system.
Table 1. Description of the energy management system.
ParameterDescriptionValueUnit
PPVMaximum power at STC192(W/m2)
VmpOptimum operating Voltage33.7(V)
ImpOptimum operating Current9.5(A)
ηeModule efficiency19.18%
TmOperating module Temperature−40 to +90(°C)
NOCTNominal Operating Cell Temperature47(°C)
Prototype
AroofArea of the roof49(m2)
AwallArea of the opaque walls20(m2)
AfloorArea of the floor49(m2)
UroofU value of the roof0.2(W/m2K)
UwallU value of the opaque walls0.3(W/m2K)
UfloorU value of the floor0.3(W/m2K)
WFG E-WS
AWFGArea of WFG38.419.2(m2)
gONg-factor at = 2 L/m2min0.220.24
gOFFg-factor at = 0 L/m2min0.270.59
U ONU value of WFG at = 2 L/m2min0.0630.066(W/m2K)
U OFFU value of WFG at = 0 L/m2min0.9951.041(W/m2K)
Reference
ARArea of reference glazing38.419.2(m2)
gRg-factor0.300.57(W/m2K)
URU value of reference glazing1.011.01(W/m2K)
Heat Pump Air-to-WaterWater-to-Water
COP 1Coefficient of performance3.55.4
EER 1Energy efficiency ratio4.06.0
1 Values taken from [47].
Table 2. Winter heating loads on 5 January 2020.
Table 2. Winter heating loads on 5 January 2020.
Hourθi
(°C)
θe
(°C) 1
nUA(θiθe)
(Wh)
UGAG(θiθe)
(Wh)
Vent
(Wh)
Total
(Wh)
0–6-------
7–822−40793960889
8–922−3.52778941911063
9–1022−2.62750911851025
10–1122−1.2270886174967
11–1222−0.54686833381107
12–13222.2460473297974
13–14221.8261674152842
14–15221.5262576154855
15–16220.5265679161896
16–1722−0.64689833391112
17–1822−0.84695843421121
18–1922−1.3271186175971
19–2022−1.8272688179992
20–24-------
1 Values are taken from Figure 3.
Table 3. Summer cooling loads on 2 July 2020.
Table 3. Summer cooling loads on 2 July 2020.
Hourθi
(°C)
θe
(°C) 1
nUA(θiθe)
(Wh)
UGAG(θiθe)
(Wh)
Vent
(Wh)
IL
(Wh)
SR
(Wh)
Total
(Wh)
0–623180000000
7–82318.50−137−1702004591
8–92320.32−82−10−8140080307
9–102321.52−46−6−4540090394
10–112323.722132140098542
11–122325.848510168600120984
12–132328.94180223546001431298
13–142331.22250302464001701096
14–152329.72204252014001741004
15–162327.8214618144400170878
16–172325.34708138600130947
17–182325.2467813260094901
18–192323.1230340068474
19–202320.52−76−9−7540028267
20–24 000000
1 Values are taken from Figure 4.
Table 4. Yearly water heat gain and heating loads for the WFG prototype.
Table 4. Yearly water heat gain and heating loads for the WFG prototype.
MonthWater Heat Gain (kWh)Heating Loads (kWh)Total (kWh)
EastWestSouth
January9419911841681−204
February11725710641040398
March17632812877471044
April19935115394531636
May33948016822512250
June5386441865722975
July6457711899903225
August58570217112702728
September46859715024282139
October35145613599001266
November12926913131143568
December10224212251589−20
Table 5. Yearly water heat gain and heating loads for the WFG prototype.
Table 5. Yearly water heat gain and heating loads for the WFG prototype.
MonthOption 1. AC System Output (kWh)Option 2. AC System Output (kWh)Electric Demand 1
8.3 m2 (90°)15 m2 (60°)Total15 m2 (30°)15 m2 (60°)Total(kWh)
January89187276120125245563
February127276403182184366369
March128304432221203424408
April136352488272235507449
May138383521313255568461
June146446592375297672499
July164493657406329735543
August190527717408352760554
September179434613310290600489
October137307444209205414410
November72157229107105212358
December671402079193184348
Total1573400655793014267356875451
1 Values are taken from Figure 7.
Table 6. Final energy, non-renewable primary energy, and CO2 emissions per year.
Table 6. Final energy, non-renewable primary energy, and CO2 emissions per year.
Water Flow Glazing PrototypeReference Glazing Prototype
Electric LoadHeatingCoolingLight-PowerHeatingCoolingLight-Power
Energy (kWh/year)22513,212 772430,023
COP/EER 15.46 3.54
FE (kWh/year)4222022345220775062345
NRPE (kWh/year)9047785089478916,2875089
CO2eq (KgCO2/year)2010351102103735281102
OE cost (€/year)105265605271794560
1 COP and EER values are taken from [47].
Table 7. Embodied Energy (EE), Embodied Carbon (EC), and Cost of PV panel materials.
Table 7. Embodied Energy (EE), Embodied Carbon (EC), and Cost of PV panel materials.
MaterialEE
(MJ/kg)
EC
(kgCO2eq/kg)
EE
(MJ/m2)
EC
(kgCO2eq/m2)
Cost
(€/m2)
Aggregate0.0831.59---
Aluminum frame1551.70---
Glass151.63---
Silicon23551.75---
Lithium85314.76---
Plastic801.02---
Wires3614.76---
Polycrystalline PV panel--4070208518 1
1 value taken from [52].
Table 8. Final energy, non-renewable primary energy, and CO2 emissions per year.
Table 8. Final energy, non-renewable primary energy, and CO2 emissions per year.
PSTC
(kW)
I0
(€)
Mt
(€/Year)
n
(Year)
Et
(kWh/Year)
YF
(kWh/kWp)
r
(%)
LCOE
(€/kWh)
Option 1447412,069121255579124724.35
36.51
48.68
Option 2576015,54015525568798725.49
38.22
410.96
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del Ama Gonzalo, F.; Moreno Santamaria, B.; Ferrándiz Gea, J.A.; Griffin, M.; Hernandez Ramos, J.A. Zero Energy Building Economic and Energetic Assessment with Simulated and Real Data Using Photovoltaics and Water Flow Glazing. Energies 2021, 14, 3272. https://doi.org/10.3390/en14113272

AMA Style

del Ama Gonzalo F, Moreno Santamaria B, Ferrándiz Gea JA, Griffin M, Hernandez Ramos JA. Zero Energy Building Economic and Energetic Assessment with Simulated and Real Data Using Photovoltaics and Water Flow Glazing. Energies. 2021; 14(11):3272. https://doi.org/10.3390/en14113272

Chicago/Turabian Style

del Ama Gonzalo, Fernando, Belen Moreno Santamaria, José Antonio Ferrándiz Gea, Matthew Griffin, and Juan A. Hernandez Ramos. 2021. "Zero Energy Building Economic and Energetic Assessment with Simulated and Real Data Using Photovoltaics and Water Flow Glazing" Energies 14, no. 11: 3272. https://doi.org/10.3390/en14113272

APA Style

del Ama Gonzalo, F., Moreno Santamaria, B., Ferrándiz Gea, J. A., Griffin, M., & Hernandez Ramos, J. A. (2021). Zero Energy Building Economic and Energetic Assessment with Simulated and Real Data Using Photovoltaics and Water Flow Glazing. Energies, 14(11), 3272. https://doi.org/10.3390/en14113272

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