1. Introduction
The main consequences of the increasing demand in final energy are the need to enhance the contribution from renewable sources and the interest in the more efficient utilisation of fossil fuels. Among them, natural gas represents the cleanest source, and it does not require refining and it is easily recovered and moved with a low or negligible environmental impact, even if the potential leakage in some parts of the supply chain should be considered for an accurate evaluation. Furthermore, according to a medium-term energy strategy, the lock-in of fossil-based assets from a decarbonisation perspective should be considered when moving to sustainable sources. Space heating and cooling represent the highest level of final energy consumption in the EU. To achieve the GHG reduction goals, the EU is putting strong effort into moving to a more sustainable scenario, promoting the use of lower environmental impact fossil fuels, such as natural gas, and biofuels using the pre-existing pipeline grid.
Final energy demand for space conditioning in EU28 (2015 data, [
1]) is approximately 3474 TWh, of which 3387 are for heating and 87 TWh for cooling. Space heating demand is shared among industry (10%), residential (65%) and tertiary (25%) sectors. Natural gas is the main energy carrier (42%), followed by fuel oil (12%), biomass (12%) and electricity (12%). District heating covers 9% and coal 8%. Electricity is used for activating electric heaters and EHPs, while natural gas is mainly used to activate boilers for space heating purposes. On the basis of these data, attention needs to be paid to the future role of natural gas.
The transition towards decarbonising gas supply and use could be based on the following elements:
Introduction of high-energy conversion efficiency equipment.
Reduction of methane leakage through pipeline by means of grid modernisation and leak detection systems.
Improving contribution of low-/zero-carbon gases.
Introduction of carbon removal technologies.
To reach a low-/zero-carbon future, natural gas utilities will not only have to consider the reduction of methane leakage and improvement in efficiency of natural gas end-uses but will also increase the contribution of renewable fuels. These fuels provide the opportunity to decarbonise gas supply while using existing/improved gas pipelines and allowing end-users to use the same equipment designed for natural gas [
2].
Different scenarios are considered in [
3], and by 2030, it is expected that natural gas will continue to have a dominant role, remaining stable. By 2030, there will be a light reduction in gas demand for heating purposes due to building retrofits. On the basis of this data, gas heat pumps, thanks to an energy conversion efficiency higher than 30–40% compared to gas boilers, should show an important contribution to decarbonisation goals. Considering different scenarios of GEHP penetration in the replacement of boilers, a strong reduction of CO
2 emission could be estimated. With a thermal efficiency of natural gas boiler equal to 0.95, a global efficiency of GEHP equal to 1.4 and an emission factor of 0.205 kg CO
2 per kWh of primary energy related to natural gas, a sensitivity analysis on an energy and environmental basis is reported in
Figure 1. In case of GEHPs, cover space heating demand of tertiary and industry sectors (35% of total heating demand), that generally have a heating load compatible with GEHP size, a saving of primary energy of about 400 TWh (12%) per year is reached. The reduction of environmental impact corresponds to 82 × 10
6 tons of CO
2 emissions per year. These data highlight the importance in promoting the introduction of high-efficiency units to reach the 2030 and 2050 climate goals.
Furthermore, space heating and cooling by means of natural gas-fuelled systems, such as GEHP, could provide a strong contribution in terms of CO2 emission reduction due to the high emission factor of thermoelectric power plants that affects the indirect EHP impact on the environment.
Starting from these key points, GEHPs could occupy a prominent role in the decarbonisation strategy, and for this reason, different researchers have focused their interest on this topic. In particular, different reviews have been reported on papers with reference to GEHPs; nevertheless, they are mainly focused on the most widespread technological solutions involving GEHPs activated by fossil fuels and the majority refer to old data. Hepbasli et al. [
4] proposed a review of GEHPs used for residential and industrial applications on the basis of design and experimental works in the period 1989–2007. Rosato et al. [
5] presented a review on GEHPs updated to 2013. It is confined to fossil-based devices with a nominal heating capacity lower than 100 kW, commercially available. Other short reviews have been published as the results of American development projects aimed at promoting the GEHPs installation in the residential sector [
6] or on field tests performed on GEHPs installed in the Netherlands and the USA [
7].
Further R&D studies highlighting the state-of-the-art on GEHPs are included in
Section 3, in which for 49 research groups, detailed activities covering the period 1975–2020 are reported.
In addition, it is important to highlight that there is another element, poorly investigated in the literature, that provides a pivotal function to GEHP in the environmental matter. It refers to the introduction of renewable fuels such as syngas, biogas, biomethane and hydrogen (so-called “green hydrogen” available through the electrolysis of water using renewable electricity), as shown in
Figure 2. Syngas and biogas could be directly used in GEHP units or, thorough an upgrading process, methane (biomethane) could be obtained feeding a natural gas network.
To achieve net-zero GHG emissions in the European Union by 2050, low-carbon forms of gases to replace much of the natural gas consumption will be required. Consequently, GEHPs fed by biogas, biomethane and by a mix of methane and hydrogen (5%), available using the surplus of renewable electricity (Power-to-Gas, P2G), could strongly improve the renewable energy use. Hydrogen could also be combined with carbon dioxide (sequestrating it) to obtain methane by means of the Sabatier process (Gas-to-Gas, G2G).
According to a scenario foreseen for 2030 [
8], it is expected a gas demand of 4518 TWh partly covered by a contribution from renewable gases up to 11% (497 TWh), with 27% of this contribution due to hydrogen and the remaining part covered by biomethane. The average emission factor due to gas taken from the pipeline will reduce from 0.205 kg CO
2 per kWh of primary energy to 0.182 kg CO
2/kWh. This element could further help technologies able to use this fuel in an efficient way, such as GEHPs.
A few studies have investigated the use of renewable fuel in activating the GEHP. In [
9], a GEHP fed by biogas was experimentally investigated. The landfill gas is preliminary purified, removing particulate matter, H
2S and condensate water, and also reducing the CO
2 concentration. After the treatment, biogas can be used to activate the GEHP engine. The results obtained in heating mode on an experimental basis highlight a good agreement with the performance of the natural gas-fuelled unit. The global energy efficiency of the unit reaches 1.4, while the COP of the heat pump is 4.2.
Another experimental analysis was performed by Jordan et al. [
10], in which an air-cooled biogas-fired engine is used to activate a water-to-water heat pump to cover both process heating and cooling demand of a dairy facility.
Blázquez et al., in their studies [
11,
12,
13], considered the use of biogas to activate ground-source GEHP. In [
11], an energy analysis of a biogas-fuelled GEHP is performed, considering warm (Ancona, Italy), medium (Edinburgh, Scotland) and cold (Karlstad, Sweden) climate areas. This analysis is further extended including economic and environmental aspects in [
12]. In [
13], an energy, environmental and economic analysis is performed considering the introduction of biogas-fired GEHP in different European countries.
In [
14], a biogas engine-driven heat pump meeting the space heating and cooling loads is simulated. Energy saving in summer and winter periods is evaluated. In [
15], an upgrade, including an electric generator, of GEHP proposed in [
14] is studied.
In [
16], a biogas engine-driven heat pump has been evaluated on an exergy basis, developing a mathematical model.
1.1. Aim of the Work and Scientific Novelty
The papers reported above evidenced that, to the best of the authors’ knowledge, few works have focused on reviewing GEHPs, and those that have are old papers especially devoted to the analysis of fossil-based GEHPs. Moreover, a gap in the scientific literature related to renewable-based GEHPs has also been highlighted.
Therefore, in order to overcome these literature drawbacks, the present paper aims to address the following advances in the framework of GEHPs:
A comprehensive review of the state-of-the-art related to GEHPs, updated to date.
An investigation related to the importance of GEHPs in decarbonisation of space heating and cooling sectors.
An analysis related to the future perspectives of GEHP diffusion in the contest of decarbonisation of the energy sector. More precisely, with reference to this point, the possibility to fuel GEHP with renewable sources such as syngas, biogas, biomethane and hydrogen is investigated. Furthermore, the GEHPs’ role in low-temperature district heating networks (LTDH), for which supply temperature is about 50 °C or even less, is examined. There are several advantages in combining biofuels-fired GEHP units and LTDH networks, such as reduction of network heat losses, reduction of environmental impact due to use of renewable fuels, improvement of energy conversion efficiency with respect to boiler, valorisation of local biomass (syngas) and biogas from livestock. This novel application could contribute to realizing the renewable energy community, especially in rural and mountain areas not connected to gas pipelines.
Therefore, these factors in the actual scenario justify the interest in finding more efficient technologies in using natural or renewable gas sources. Among them, the gas engine-driven heat pumps (GEHPs) represent an attractive option due to their high energy conversion efficiency and capability in exploiting gaseous fuels based on different compositions.
An historical review section (
Section 2) reporting the main elements affecting the developing phase, the evolution and future trends of the technology has been added.
R&D activities (
Section 3) on GEHPs will be analysed, reporting, for different research groups, data on experimental results, field and laboratory tests as well as on simulation models.
GEHP field tests’ results (
Section 3.2.1) in buildings of residential, tertiary and industrial sectors will be reported. Experimental activity (
Section 3.2.1) in test rigs to evaluate the GEHP performance at different operating conditions will also be analysed.
A focus on GEHP modelling (
Section 3.2.2) based on mathematical functions (regression curves), derived through curves fitting experimental data and based on equations related to conservation laws of physics, thermodynamics, specific correlations and physical characteristics of the GEHP components, has also been investigated.
Finally, in the conclusion, the main outcomes as well as the main elements affecting the future challenge of GEHPs are reported (
Section 4).
In
Figure 3, the flowchart followed to analyse GEHP technology is shown.
1.2. GEHP: Advantages and Limits
The main components of a GEHP are a gas-fired engine (GE) and a reversible vapour compression heat pump (
HP), including an open compressor, a condenser, an expansion valve and an evaporator [
4]. The engine is commonly fuelled by natural gas, even if, where a natural gas distribution network is not available, propane or liquefied petroleum gas (LPG) represent a valid alternative. Similar to an electric-driven heat pump (EHP), the GEHP could be generally used, with respect to
HP section, in two operating modes, by means of a 4-way valve, to satisfy heating and cooling demands.
The thermal/cooling power of the HP condenser/evaporator of the GEHP can be regulated by acting on the compressor’s speed by changing the rotary speed of the prime mover.
The most common prime mover is the liquid-cooled reciprocating internal combustion engine, even if some studies are focused on different technologies, such as rotary and Stirling engines [
17,
18,
19]. In [
17], experimental analysis of a GEHP based on a free-piston Stirling engine is reported, and also, in [
19], Berchowitz et al. analysed a free-piston Stirling engine activating a CO
2 heat pump. In [
18], a 6-cylinder Stirling engine interacting with a heat pump is reported.
In comparison to the operation of EHP, a GEHP avoids transmission and distribution electricity losses thanks to the fact that the fuel conversion process is close to the end-user. A further benefit is the availability of the waste heat of the engine that could be recovered to provide additional thermal power. The heat recovery is performed by means of a heat transfer fluid (i.e., water–glycol mixture), utilizing both the energy of exhaust gases and the waste heat released by the engine cylinder jacket in case of using a liquid-cooled internal combustion engine. A further heat exchanger is introduced in the GEHP to transfer the thermal energy recovered from the engine to a secondary circuit, linked to the end-user, in which liquid water flows. The gas engine heat recovery could also be used to remove frost from the finned-tube evaporator when GEHP works in heating mode at low outdoor air temperatures. In a GEHP, the engine surplus heat makes possible the increasing temperature of the heat transfer fluid after the interaction with the HP condenser.
In heating operating mode, the waste heat available from the engine could be used in two main ways [
20]: direct and indirect recovery.
In the first configuration, the heat output at the heat pump condenser is enhanced by the heat recovered by the engine, and this is also known as the “4-pipe configuration” because two pipes for the refrigerant and two for the hot liquid water connect outdoor and indoor units.
In the second configuration, the heat recovered from the engine increases the lower temperature at the heat pump evaporator, thus reducing the influence of outdoor air temperature and increasing the thermal power output. This solution is often called the “2-pipe configuration”.
In cooling operating mode, the GEHP can work only in direct recovery mode.
Moreover, a GEHP can offer several other benefits over EHP and boilers [
20,
21,
22]:
Lower primary energy input: A GEHP system operating in cooling mode with heat recovery from the engine could require at least less than 24% of primary energy than an EHP/boiler-based configuration. For the EHP, primary energy has to be evaluated taking into account the power grid efficiency that strongly depends on the energy mix.
Lower primary energy required compared to natural gas-fired boiler up to 40%.
Good performance at low outdoor air temperature: Thanks to the heat recovered from the engine, the effect of outdoor temperature on GEHP performance is less pronounced in comparison to the operation of an EHP. The ratio between thermal power and that one delivered at an air temperature equal to 7 °C for GEHPs [
23] and EHPs [
24,
25] is reported in
Figure 4. Thermal power delivered by GEHPs remains close to the rated power up to −3.4 °C, then shows a linear reduction with outdoor air temperature. The EHPs show a more pronounced dependence on temperature and the thermal power constantly decreases with temperature.
Figure 4 also highlights that the dependence of this ratio with outside air temperature is less pronounced for GEHPs. At an air temperature of −20 °C, the GEHP delivers 70% of the rated thermal power, while an EHP reduces this value to 50–60%. These trends are in agreement with results reported for a similar graph presented for GEHP and EHP available on the market in the 1990s [
26].
Lower transient start-up time: GEHPs have a reduced transient start-up due to heat recovered from the engine, allowing to reach the desired indoor comfort condition in less time, especially in cold climates.
Lower environmental impact: on an environmental basis, GEHP working both in heating mode and in cooling mode has a lower impact in terms of CO2 emissions with respect to an EHP-based system.
Lower summer electricity peak [
22]: Due to increased diffusion of EHPs mainly for space cooling purposes in residential buildings, the electricity peaks moved from a winter period to a summer one [
27]. In Italy, this trend started in 2005, with few exceptions [
5]. For this reason, the GEHPs have been paid increasing interest in the heating, ventilation and air conditioning (HVAC) field in recent years thanks to their advantage of reducing the electricity needs for space heating and cooling demands commonly satisfied by electric-driven units.
Energy mix differentiation: Moving from electricity to natural gas for heating and cooling purposes leads to a differentiation of the Country energy mix. This element should also be appropriately considered in a future scenario characterised by a strong diffusion of the electric vehicle, that could lead to issues for the power grid.
The main disadvantages of a GEHP in comparison to an EHP are:
Higher investment costs: Due to the presence of more components such as gas engine and heat recovery system, usually, the GEHP has an investment cost about two times higher compared to an EHP [
28]. Furthermore, the specific investment cost is in the range of 390–540 € per kW of cooling power. This range is evaluated on the basis of data available from the cooling unit’s dealer [
29], a report on GEHP [
30] and a Master’s thesis [
31].
Figure 5 reports the investment cost per cooling power, as a function of the size, for GEHPs [
29] and EHPs [
29]. This specific cost shows a more marked reduction for GEHP, moving from about 540 €/kW (45 kW) to about 390 €/kW (71 kW, 85 kW), while for EHP, there is a linear reduction. The specific extra cost of GEHP in comparison with EHP moves from about 300 €/kW (45 kW) to about 180 €/kW (71 kW, 85 kW), highlighting the greatest economic interest in GEHP units with a cooling power at least higher than 71 kW.
Higher weight and size: Similar to the previous point, the prime mover leads the GEHP to have a larger size that is more than double in comparison with an EHP. In the following, these aspects will be analysed in more detail (see
Figure 6 and
Figure 7).
Higher maintenance costs: The presence of an engine leads the maintenance costs to be about three times higher [
28]. The progress of this technology allows a large maintenance interval, as declared by manufacturers, of 10,000 h, mainly consisting of replacing lubricating oil, oil and air filter, spark plugs and open compressor drive belt. Extraordinary maintenance is required after 80,000–100,000 operating hours.
Lower efficiency of GEHP working in heating mode with respect to the EHP-based system interacting with the power grid. This result, of course, depends on power grid efficiency and GEHP layout (direct–indirect heat recovery system).
As previously stated, a GHEP is a more complex unit than an EHP that currently represents the most widespread technology for space heating and cooling. In particular, the gas-engine and the heat recovery system (exhaust gas, engine coolant) lead the components unit numbers to be four times higher than the ones of an EHP [
20]. This element led the manufacturers to invest in R&D to reduce the volume and weight of gas-fired units [
22]. Herein, the most diffused gas engine-driven heat pumps available during the past years and the ones currently commercialised on the market are considered. Both air-to-air and air-to-water GEHPs on the market are mainly covered by Japanese units, and the main characteristics of both the oldest and newest (Aisin [
32], Yanmar [
33], Panasonic [
34]) devices are reported in
Table A1,
Table A2 and
Table A3 included in
Appendix A. In the following figures (
Figure 6,
Figure 7,
Figure 8 and
Figure 9), a comparison among the oldest and newest GEHPs available on the European market, and EHPs (Aermec [
35], Mitsubishi [
36]) will be presented on the basis of the data reported in
Appendix A.
In
Figure 6 and
Figure 7, volume and weight as functions of cooling capacity of Japanese GEHPs (blue rhombus [
32,
33,
34]) and EHPs (green triangle [
35,
36]) currently available on the market are reported, respectively. The same figures also include data for GEHPs available in the first stage of commercialisation (from the 1980s to the 1990s) [
26] manufactured by Japanese, Italian, Germany and USA companies, and no longer available on the market. From the
Figure 6,
Figure 7,
Figure 8 and
Figure 9 analysed herein, the following general conclusions can be derived:
The volume and the weight increase with cooling capacity.
The GEHPs on the market cover a range of cooling capacity between 22.4 and 85 kW to meet commercial and multi-family buildings.
GEHP manufacturers have left the small-scale units (4.6–20.5 kW) suitable for residential apartments (up to four indoor units) due to EHPs cost reduction (
Figure 5) and to the improvement in part load efficiency thanks to the introduction of the inverter. To the best of the authors’ knowledge, small units with a cooling capacity equal to 14 and 18 kW are currently available only on the Japanese market.
At the same cooling capacity, GEHPs require a higher volume (about two times) (
Figure 6) and they have a greater weight (2–3 times) (
Figure 7) than EHPs. These differences depend on the presence of an internal combustion engine and heat recovery system (exhaust gas, engine coolant) that leads the components’ unit numbers to be four times higher than those of an EHP.
GEHP manufacturers succeeded in the constant reduction of the outdoor unit size, as stated by the comparison of the trends of GEHPs currently commercialised (blue line) and the oldest ones (red line).
Furthermore, the presence of a gas engine could lead the outdoor unit to have a noise impact greater than the electric motor of an EHP. This impact could have prevented the spread of GHPs that are commonly installed in urban areas. To overcome this issue, the manufacturers paid great attention to the noise reduction, introducing the following measures:
Right location of anti-vibration elements used to couple the engine to the chassis, also increasing the lifetime of the engine.
A proper design of the engine muffler, that in a GEHP integrates a heat exchanger for engine waste heat recovery.
Introduction of soundproofing panels on the GEHP casing.
Figure 8 presents the noise (in dBA at 1 m) emitted by both old [
26] and new [
32,
33,
34] GEHPs and EHPs [
35,
36], and the following considerations could be derived:
The noise slightly increases with unit size.
There is no significant difference between the oldest and the newest GEHPs.
Thanks to the noise mitigation, EHP and GEHP noises are comparable.
In
Figure 9, the ratios between heating and cooling capacity both for GEHPs [
26,
32,
33,
34] and EHPs [
35,
36] units are reported. The market trend of these devices shows whether or not considering the size, there is a good agreement and an almost constant value (1.11–1.13) with respect to the above-mentioned ratio. The oldest GEHPs present a wider range and higher values of heating to cooling capacity ratio (1.04–1.74). This is mainly due to the presence in the oldest GEHPs of both direct and indirect recovery configurations to use the engine waste heat, while the GEHPs currently available on the market only provide an indirect recovery approach.
1.3. GEHP: Energy and Environmental Analysis
Different GEHP operating modes and configurations could be found in the literature and on the market. The main elements to characterise a GEHP depend on:
Engine heat recovery (direct, indirect).
Operating mode (heating, cooling, combined heating and cooling).
Presence of electricity generator (EG), activated by prime mover (PM), delivering power to activate GEHP auxiliaries and an external power load.
Heat sink and heat source, such as outdoor air, ground (soil or bedrock) and water (river, lake, sea, evaporative cooling tower, ground water or wastewater from industrial applications or sewage).
Thermo-vector fluid (water, air).
1.3.1. Direct Engine Heat Recovery
In this section, different operating strategies and energy performance indexes characterizing GEHP with direct use of thermal energy available from a gas engine are considered. In this configuration, there is not an electric generator, and the following operating modes could be considered:
In addition to the primary energy supplied to the engine (PM, prime mover), , the GEHP needs electricity () from the power grid to feed its auxiliaries (AUX). Primary energy due to electricity requirements depends on the power grid efficiency ().
The first configuration (heating mode) (
Figure 10) is characterised by the direct use of the useful thermal energy available from the prime mover, i.e., an internal combustion engine. The energy system shown in
Figure 10 consists of an engine,
PM, for which the primary input (
) is generally due to natural gas. This component delivers mechanical energy (
), that depends on its mechanical efficiency (
), to activate the heat pump (
HP), and also useful thermal energy (
), recovered by engine liquid coolant and exhaust gases, to the end-user. Currently,
PM control volume also includes heat exchangers able to recover heat from the engine. The term
depends on the thermal efficiency index, defined as
, and the primary energy input. Mechanical energy input to the compressor (
) is evaluated considering the mechanical transmission components (gear box, pulley, etc.) between the engine and the compressor by means of transmission efficiency index (
). A further thermal contribution (
) to the end-user is due to the
HP by means of its condenser (
CD) that depends on the
HP’s coefficient of performance (
COPHP). Thermal energy input to the evaporator,
, depends on the interaction with the external ambient. In the scheme of
Figure 10, the heating load is split into two flows due to different temperature levels that can be reached by the secondary heat transfer fluid (e.g., water) interacting with the condenser (up to 50 °C) and the engine recovery heat exchanger (up to 65 °C). In the proposed configuration, the two heat exchangers work in parallel, even if they could be arranged in series on the basis of the end-user’s thermal demands (e.g., heating and domestic hot water).
According to a control volume including only the heat pump, the
COPHP could be defined in Equation (1) [
37] as:
Some authors [
38] proposed a further performance index, Equation (2):
The energy index that could be introduced to characterise this configuration is the primary energy ratio (
PER), defined as the useful energy output to the primary input due to a fuel.
PER index is defined in Equation (3) as [
39]:
Due to the low electricity demand of the auxiliaries in comparison to the heat output of the GEHP, and also to the variability of the power grid efficiency, the
PER index could be simplified by neglecting PP primary energy contribution, see Equation (4) [
40]:
This index is also defined as gas utilisation efficiency (GUE) [
5]. Many manufacturers provide GUE values at defined nominal conditions.
The second configuration, shown in
Figure 11, shows the GEHP in cooling operating mode. In this scheme, there is no valorisation of thermal energy available from the internal combustion engine. This is a typical GEHP operation mode in summer to meet space cooling load thanks to the contribution of the heat pump only (
). The interaction with the ambient due to heat pump by means of the condenser,
, is shown in
Figure 11.
The
PER index is defined as the useful energy output to the primary input due to a fuel. It is defined in Equation (5) as [
39]:
Additionally, in this case, the
PER index could be simplified by neglecting auxiliaries, as in Equation (6) [
41]:
Considering a control volume including only the heat pump, the energy efficiency ratio (
EERHP) could be defined in Equation (7) as [
37]:
Figure 12 shows an upgrade of the configuration of
Figure 11 combining heating and cooling operation modes. In this case, the thermal energy available from the engine could supply heating needs of the end-user, e.g., domestic hot water (DHW). This configuration is proposed for some GEHPs available on the market by introduction of the so-called DHW kit. The primary energy ratio is defined in Equation (8) [
39]:
Similar to Equations (4) and (6), this
PER could be modified as [
42]:
The three previous configurations could be modified by introducing an electric generator activated by the prime mover. In this case, there is no need for an external power grid and the EG itself provides electric energy both to GEHP auxiliaries and to the other electric end-user loads (electricity “production” mode). In
Figure 13, a GEHP including the EG and working in heating operating mode is reported. Mechanical energy available from
GB by means of
PM is split between the electric generator and the heat pump by means of the
parameter. Its value is, strictly speaking, in the range between 0 and 1, and it is defined in Equation (10) as:
When is null, the heat pump section does not work, while a unitary value means that EG is switched off. The other parameter affecting this configuration is , which varies between 0 and 1. In case there is not a surplus of electricity available from EG, its value is null. In case electric and thermal useful outputs are available, the proposed system works as a cogeneration (CHP, combined heat and power) system: there is a combined production of thermal and electric energy starting from a single primary energy source.
The
PER index could be defined through the following equations describing the configuration with (Equation (11)) and without (Equation (12)) electricity surplus to the end-user:
A further configuration including the
EG could be introduced considering the cooling operating mode (
Figure 14). Similar to the previous scheme, there are two possible configurations: in the first case, the electric power delivered by
EG is equal to auxiliaries’ demand of the GEHP (
= 0); in the second case, the capacity of EG exceeds the auxiliaries’ power demand and the GEHP can also activate an external electric load. In this last case, the system works as a combined cooling heating and power system (CCHP).
PER could be defined through the following equations, describing the configurations with (Equation (13)) and without (Equation (14)) electricity surplus if operated in cooling mode [
38]:
In case there is not a thermal energy recovery (
) from
PM, the previous equations could be rearranged in the following ways:
1.3.2. Indirect Engine Heat Recovery
In the following, the configurations with an indirect use of thermal energy available from the engine are presented.
Figure 15 reports a GEHP in heating operating mode. In this layout, thermal energy available from the heat recovery system of the engine (
PM) is used to improve vapour compression heat pump (
HP) performance through a heat exchanger interacting with the
HP evaporator. In this way, there is an increase in refrigerant pressure/temperature at the evaporator, leading to an improvement in the coefficient of performance of the heat pump. The
PER in heating operation mode is defined in Equation (17) as [
39]:
Neglecting the GEHP auxiliaries, it could be modified as [
40]:
For the proposed configuration, on the basis of the GEHP load and outdoor air condition, only a part of the thermal energy available from the engine could be used to improve the performance of the
HP section. The remaining available part is dissipated towards the ambient. A different configuration could be considered to increase the use of thermal energy available from the engine and thus improve the performance of the GEHP. In this case, less than the available amount of thermal energy from the
PM is used to improve the
HP performance, and a further heat exchanger could be added to fully recover thermal energy from the engine. This configuration is reported in
Figure 16, and by means of the
factor thermal energy from
PM, could be fully valorised to improve the
HP performance (
= 0), to directly satisfy end-user thermal load (
= 1) or could be shared between two options (0 <
< 1).
In this case, the
PER is defined as (Equation (19)) [
39]:
Neglecting the GEHP auxiliaries, it could be modified as [
40]:
The GEHP including an
EG could be represented as in
Figure 17. The
PER index could be defined through the following equations, characterizing the scheme with (Equation (21)) and without (Equation (22)) electricity surplus:
In cooling operation modes, the GEHP with indirect engine heat recovery works as a direct engine heat recovery GEHP (see
Figure 11,
Figure 12 and
Figure 14).
To highlight the energy conversion efficiency of GEHPs, in the following, the most diffused GEHP installed during the past years and the units currently available on the European market are considered. The data used to realise the next figures are available in
Table A1,
Table A2 and
Table A3, included in
Appendix A.
PER as a function of the rated cooling power for different GEHP operating modes will be shown. In
Figure 18, the
PER index of air-to-air GEHPs working in heating and cooling modes is reported. The
PER of the newest models [
32,
33,
34] for both heating and cooling mode decreases with the GEHP size.
To understand this behaviour, it is fundamental to highlight that:
For old GEHP models, there were many manufacturers using a high range of engine models that were also able to cover a high range of cooling power.
Due to a reduction of EHP investment costs, the GEHP manufacturers left the market covered by low cooling power (<20 kW).
To reduce the cost of GEHP, the manufacturers decided to use the same components for different cooling sizes, as stated by datasheets. Different outdoor units of the models actually available on the market have the same engine displacement, weight, volume and refrigerant charge.
For new GEHPs, there is a limited number of engines, 3–4 models, included in Japanese units, and they are generally produced by the same manufacturer.
Combining the effects of the two previous key points, low size units work at higher efficiency conditions. The reduction of PER with cooling power is also due to the reduction of engine mechanical efficiency, for which a maximum is reached for lower GEHP sizes.
For example, a Japanese manufacturer [
32] for three models in the range 22.4–35.5 of cooling power uses the same engine (953 cm
3), having the same volume (2559 cm
3), weight (565 kg), R410A content (11 kg) and compressor number (1 scroll), for outdoor units. In
Figure 18, inside a green ellipse, the
PER in heating (red circles) and cooling (blue rhombus) modes of the above-cited models are highlighted. The
PER in cooling mode moves from 1.49 (cooling capacity 22.4 kW) to 1.35 (cooling capacity 35.5 kW). There is also a similar trend of the
PER in heating mode.
It could also be noted that for new GEHP units, the PER in heating mode is generally higher than the PER in cooling mode. The average PER for heating (1.51) is about 7% higher than the corresponding value in cooling (1.41).
For the oldest models [
26], an increasing trend with the cooling capacity for both
PERs is found and their difference is higher: the average value for heating mode is 1.21, while for cooling mode it is 0.88. In this case, the trend of
PER, generally increasing with cooling power, is different from that of new units due to the wide variety of engine models and GEHP manufacturers. Furthermore, very high
PER for old units in heating mode could be justified by the use of direct engine heat recovery mode configuration.
In the range covered by the newest and oldest GEHPs (20–70 kW), the performances of the models available on the market appear to be higher.
In
Figure 19, a comparison between air-to-air and air-to-water GEHPs currently available on the market is proposed. It appears that at the same cooling capacity, the
PERs of water source heat pumps are worst due to the introduction of further devices (heat exchanger, thermal storage, etc.) that lead to the addition of other energy losses. The average
PER in cooling mode for air-to-air (A/A) GEHP is 1.40, while for the air-to-water (A/W) unit, is 1.27. In heating mode, the
PER difference is lighter (A/A: 1.51, A/W: 1.48). A similar explanation provided for air-to-air units to justify the decreasing trend of
PER with cooling power could also be considered for air-to-water units.
Some GEHP models include the ability to add a DHW (Domestic Hot Water) kit to exploit thermal recovery from the engine when GEHP works in cooling mode. In this case, the
PER of the unit strongly increases, as shown in
Figure 20, moving from 1.4 (cooling only) to 1.9 (combined heating and cooling) with an improvement of about 36%.
1.3.3. Comparison GEHP/EHP: Heating Mode
In order to evaluate in which operating conditions the GEHP could guarantee advantages in terms of primary energy saving and CO2 emission reduction with respect to the EHP-based system, a sensitivity analysis is performed here.
The comparison is carried out on the basis of equal thermal energy delivered to the end-user. For this reason, in the EHP-based system, a natural gas boiler is also included to meet the thermal requirements not satisfied by EHP at low air temperatures.
In
Figure 21, the proposed system (PS), including GEHP and the traditional system (TS) composed by EHP and the boiler, are shown. The information used for the comparison is taken from experimental work on air-to-water GEHP [
43] and manufacturer data for EHP [
44], while for the boiler, a thermal efficiency equal to 0.926 has been estimated. The emission factor for natural gas is equal to 0.205 kg CO
2/kW h
Ep.
The thermal power delivered by EHP and integration of the boiler at low temperatures are considered in
Figure 22. GEHP is able to cover the global thermal power met by the reference system.
Table 1 reports the emission factors and power grid efficiency [
45] for some European countries in order to evaluate the locations or the outdoor air temperatures in which GEHP could be preferable to the EHP-based system. The data reported in
Table 1 take into account power plant auxiliaries and grid losses and are related to thermoelectric plants only.
A comparison between two systems is also reported in
Figure 23 in terms of primary energy saving (Equation (23)):
From
Figure 23, it appears that
PES is strongly influenced by the electric efficiency of the power grid. The GEHP-based system could be considered interesting only for low-efficiency power grid systems, not very common in Europe. A GEHP with direct heat recovery from the engine should have a better performance than EHP-based systems.
The proposed system is compared to an EHP-based system in
Figure 24 by means of avoiding carbon dioxide emissions (Equation (24)):
On an environmental basis, GEHP appears more interesting than traditional systems in different EU countries, and in particular, its impact is the lowest considering EU28 data. This result highlights the role that GEHPs could have in decarbonisation goals that need to be achieved by 2030 and by 2050 in the EU. A further improvement of the environmental impact could be added thanks to the contribution of biomethane and green hydrogen to the gas network.
1.3.4. Comparison GEHP/EHP: Cooling Mode
In this section, a comparison between GEHP with and without the DHW kit and EHP working in cooling mode combined or not with a boiler on an energy and environmental basis is reported. The comparison is performed considering that both the systems deliver the same amount of cooling and thermal energy. In
Figure 25, GEHP and EHP/B systems are shown. The reference electric efficiency is considered equal to 0.437 according to the EU28 power grid average value [
45], while for the natural gas-fuelled boiler, thermal efficiency is 0.926. The emission factors considered for environmental analysis are 0.634 kg CO
2/kW h
el [
45] for electricity (EU28,
Table 1) and 0.205 kg CO
2/kW h
Ep for natural gas. The information used for the
PER evaluation is taken from [
43] for GEHP and from [
44] for EHP.
In
Figure 26,
PES shows an improvement as a function of outdoor air temperature.
PES is always positive when the GEHP system equipped with a DHW kit is considered. A primary energy saving in the range 24–40% is guaranteed by the GEHP system if compared to EHP/B. The GEHP configuration without thermal recovery is preferable to EHP only with outdoor air temperature higher than 34 °C.
In
Figure 27, ΔCO
2 is reported considering the comparison between GHEP with and without the DHW kit vs. the EHP-based system. GEHP has an environmental impact lower than the EHP/B system, with a percentage reduction in the range 43–50%. Without exhaust heat recovery, GEHP shows better results than the EHP system, avoiding CO
2 emissions in the range 20–33%.
In this configuration, the GEHP shows very interesting results in terms of primary energy saving and CO2 emission reduction, highlighting the importance of finding applications in which thermal energy should be exploited during the summer season.
1.3.5. Biomass-Fired Air Source GEHP Serving a Low-Temperature District Heating Network
Different research activities are focused on the coupling of a biomass gasifier with an internal combustion engine to realise a combined heat and power system [
46,
47,
48]. Gabbrielli et al., in [
46], experimentally analysed an internal combustion engine activated by syngas available from a biomass gasifier. A CHP system based on internal combustion engine fuelled by syngas produced by a biomass gasifier is experimentally evaluated in [
47]. A trigeneration system including a biomass gasifier is modelled in [
48]. Starting from this interaction, it could be interesting to use a wood biomass-based gasifier (G) to feed an air-to-water GEHP, serving a LTDH network. This combination could be really interesting in the areas in which local wood (forestry maintenance, short rotation forestry, waste wood from timber industry) or agriculture waste biomass are available [
49]. Several advantages can be obtained supporting this path:
A proper valorisation of available renewable sources, otherwise unused.
To contribute to achieving sustainable energy targets related to thermal energy demand [
50].
To sustain the local forest-energy chain.
To reduce the use of fossil fuels, especially in areas not served by a natural gas distribution network.
To support the local community, reducing the risk of leaving areas economically disadvantaged.
Different researchers investigated the introduction of electric-driven heat pumps serving district heating networks. An extensive analysis highlighting the application, advantages and issues of this technology in some areas, is reported in [
51].
Thanks to the production of syngas by means of a gasifier treating wood biomass or agriculture by-products, it is possible to realise a zero-carbon district heating network using a renewable and sustainable fuel.
One of the main components of the proposed system is the gasifier, that has a role of converting the primary energy of biomass in a gaseous fuel, defined as synthetic gas (syngas). The process on which the biomass gasification is based could usually be divided into the following reactions: heating and drying, pyrolysis, oxidation and reduction at high temperature.
The ratio between primary energy of produced syngas to biomass primary energy, defined as the efficiency of the gasification process, is generally in the range between 60% and 90% [
52,
53,
54]. Bisht et al., in [
52], analysed on a simulative basis a small-scale biomass gasification plant. Ribó-Pérez et al. [
53] simulated a gasifier power plant including an electric generator by means of HOMER software. Vargas-Salgado et al. [
54] designed, sized and experimentally analysed small-scale fluidised bed gasification plants. The system produces syngas with a gasifier efficiency in the range 59–82%. It mainly depends on biomass composition [
55], its moisture content and gasifier technology (fixed bed, fluidised bed). The fuel leaving the gasifier needs to be cooled by means of a heat exchanger (gas cooling unit) and then cleaned removing contaminants (particulate matter, char, ash, etc.). Thermal energy available from the gas cooling unit is generally used to reduce the moisture content of biomass or could be used to satisfy a thermal demand. The main components of syngas are CO, H
2, N
2, CO
2, and CH
4, and their percentage depends on various factors, such as biomass and gasifier. It is important to reach a certain lower heating value to guarantee a proper use of syngas in internal combustion engines [
56], which represent the most common technology used for this fuel.
A simplified scheme of the proposed LTDH network working in heating mode only is proposed in
Figure 28, in which gas cooler unit is removed for the sake of simplicity. The majority of district heating networks work in heating mode only, especially satisfying thermal demand for space heating and domestic hot water. The gasifier efficiency is assumed equal to 75%, and with respect to a small-scale internal combustion engine (30 kW), a mechanical efficiency equal to 32% and a thermal efficiency due to heat recovered by means of a heat exchanger (exhaust gases, engine liquid coolant) of 56%, are considered [
57]. Two heat exchangers recovering thermal energy from the
HP condenser and engine could also be arranged in series to reach higher temperatures for a water-feeding thermal network. An average COP equal to 4 is estimated for heat pumps working in heating mode, assuming for simplicity the same performance all year-long. Auxiliary plant requirements have also been estimated considering a power grid efficiency of 43.7%. The energy flows of the proposed system are reported in
Table 2.
The primary energy ratio for the G-GEHP system is defined as (Equation (25)):
and it is equal to 1.27.
Comparing this system with a commonly used biomass-fuelled boiler with a thermal efficiency of 85%, the GEHP-based system could guarantee a primary energy saving (
PES) higher than 30%. Biomass-based district heating systems are very common in northern Europe [
58] and also in rural [
59] and mountain [
60] areas, and the introduction of the proposed system could allow to better exploit local available biomass. The proposed system could also have an important role in the transition towards a low-temperature district heating network.
In
Figure 29, the trend of
PES as a function of gasifier efficiency and heat pump COP is shown.
PES is almost always positive, and it is negative in the worst case (gasifier efficiency 60%, COP 3), and it reaches 52% in the best case (gasifier efficiency 90%, COP 5). This behaviour highlights the advantages on an energy basis of the proposed GEHP system.
This scheme could also be considered for low-temperature district heating and cooling networks, both considering air-to-water GEHP units.
A further interesting configuration could be based on the introduction of a ground-to-water GEHP, further improving the performance of the proposed system.
1.4. Summary of GEHP Technology
The analysis carried out in this section allowed the introduction of this technology, to show the different ways to recover a heat engine (direct, indirect), as well as to highlight the most common layouts of GEHP working in heating, cooling, combined heating and cooling, cogeneration and trigeneration modes.
Furthermore, the analysis aimed to find the improvements of GEHPs during the development of this technology. In particular, with respect to its main competitor (EHP), the main advantages and disadvantages are also highlighted, and a comparison has been performed. In particular, the following main outcomes could be highlighted:
GEHPs manufacturers have abandoned the sale of small-scale units (4.6–20.5 kW), suitable for residential apartments (up to four indoor units), due to EHPs’ cost reduction (
Figure 2) and to the improvement in part load efficiency on EHP thanks to the introduction of the inverter. To the best of the authors’ knowledge, small units with a cooling capacity equal to 14 and 18 kW are currently available only on the Japanese market.
An average volume per unit of cooling power is equal to 0.066 m3/kWco for GEHP on the market and equal to 0.079 m3/kWco for old GEHP, while for actual EHP, the value reaches 0.041 m3/kWco.
An average weight per unit of cooling power equal to 16.18 kg/kWco characterizes the GEHP on the market, a higher value is related to old GEHP (23.96 kg/kWco), while the EHP requires 7.70 kg/kWco.
The average noise for new GEHPs is 58.83 dBA, for old units is 60.30 dBA, while the EHPs present 62.33 dBA.
The average PER of GEHPs working in cooling mode is 1.38 for new units, while it is 0.83 for old models.
The average PER of gas engine-driven heat pumps reaches 1.54 for new models, while it is 1.27 for units no longer available on the market.
After introducing GEHP technology, the present work is now focused on the following main topics:
- (1)
The historical review of the GEHP development up to now, highlighting the main characteristics of the GEHP units for residential and commercial applications, nowadays commercially available (
Section 2).
- (2)
The description of the research and development activities based on experimental research, field and laboratory tests, as well as on simulation models of this complex energy conversion system (
Section 3).