1. Introduction
Recently, in Europe, as well as in most of the highly industrialized countries, an exponential interest in the issues of both conventional and unconventional power generation has been observed. This is mainly due to a number of reasons, such as the awareness of depletion of fuel resources, a significant increase in their prices, improvement of energy security and efforts to better protect the natural environment. These reasons determine the search for solutions that can reduce the costs for societies and minimize the impact on the environment at every stage of production, distribution and use of energy. One of the most important branches of the European and world economy is the road transport of goods and people, which is responsible for a significant part of energy consumption as well as its emissions, including the emission of greenhouse gases, contributing to climate change, and the emission of acoustic energy (i.e., noise in the environment). This is especially observed in our country with the huge increase in the number of vehicles, especially in the last three decades.
In Poland, according to the Central Statistical Office [
1], since the 1970s, we have been continuously observing the development of motorization, manifested by a systematic increase in the number of vehicles. It accelerated significantly after 1990, when there were 5.3 million passenger vehicles, 1 million goods vehicles and 1.4 million motorcycles on Polish roads. In the following years, there was a systematic growth, and thus: in 2000, there were already 10 million passenger vehicles, 1.9 million goods vehicles, and 1.4 million motorcycles; in 2010, there were already 17.2 million passenger vehicles, 3 million goods vehicles, and 1 million motorcycles; and finally, in 2020, there were already 25.1 million passenger vehicles, 4 million goods vehicles, and 1.7 million motorcycles. Such a huge increase in the number of vehicles will put Poland in second place in the European Union in 2020 as far as the number of vehicles per 1000 inhabitants is concerned, with the result of 656, just behind Luxembourg, where it is 676. The road infrastructure was also expanded during this period. The total length of all roads in Poland in 2020 was 430.3 thousand km, including 1712.2 km of freeways and 2548.5 km of express roads, and even before Poland’s accession to the European Union in 2005, there were 552 km of freeways in Poland and 258 km of express roads. The length of Poland’s freeways is comparable to that of such countries as Austria or Belgium but is substantially different from that of Italy—6943 km, Germany—13,141 km, or Spain—15,585 km. Such a great number of vehicles and largely insufficient infrastructure of freeways and expressways poses a challenge in searching for technical solutions aimed at improvement of safety, minimization of energy consumption and reduction in negative environmental impacts in the future. One of them may be combining vehicles in homogeneous and heterogeneous columns.
The reduction in drag force can be achieved by optimizing the shape of the vehicle and using additional body elements. In Elsayed’s work [
2], three methods are presented to improve the aerodynamics efficiency of a car. The use of an additional horizontal rectangular flap at the end of the roof, modification of the roof by a perforated surface layer, as well as the installation of side, vertical rams at the height of the windows. Respectively, 15.87%, 19.82% and 22.67% reduction in the air drag force was achieved.
In the work of Vedrtanm et al. [
3], in order to reduce the drag coefficient, passive systems were used. The flow around the vehicle has been modified by using vortex generators (VG) and rear spoilers. The investigation concerned 26 cases, related to different settings of the wing angle of attack, the use of VG, as well as the direction of the crosswind. In the most favorable configuration, a reduction in the drag coefficient reached up to 68.18%.
Active aerodynamic systems are described in Piechna’s work [
4]. The presented technologies of intelligent systems are based on adjusting the aerodynamic properties based on the velocity of the vehicle. In addition, information on acceleration, yaw rate, steering angle and brake pressure is also taken into account. The systems are used in order to improve the aerodynamic parameters of the vehicle, reducing the amount of fuel consumption, as well as improving the safety and comfort of driving.
A review of modern methods of reducing air drag force was made by Szodrai [
5]. The author presents passive and active systems, improving the aerodynamic efficiency of vehicles. The work focuses on two types of vehicles: hatchback and notchback cars.
A slightly different approach to the aerodynamics of road vehicles is presented in the work of Kurec et al. [
6]. The aim of the authors was to analyze the active system that acts as an aerodynamic brake. By using properly arranged plates on the hood and the roof of the passenger car, additional forces were generated on the vehicle. The additional drag force is used for braking the vehicle, while the additional downforce is used to increase the grip. The system presented in this paper has a positive effect on the improvement of driving safety.
Many works are focused on the analysis of the aerodynamic parameters of the homogeneous columns [
7,
8,
9,
10,
11,
12,
13,
14]. These fleets are mainly formed from heavy-duty trucks because of the great interest of transport companies in reducing costs. Reducing the air drag forces acting on the vehicles has a direct impact on the amount of consumed fuel. This is the main reason why international projects focus on research into truck platoons. The projects on homogeneous convoys include: Energy ITS [
15], SCANIA [
15], PATH [
15,
16], KONVOI [
17], COMPANION [
18], European Truck Platoon Challenge (ETPC). It should be emphasized that heavy road transport accounts for only a small percentage of all cars moving on the roads.
Apart from the aerodynamic analysis of a truck model, the authors will also use passenger car and van models. It will increase the potential to reduce the amount of fuel consumption and thus reduce the amount of harmful gases generated and released into the environment. Research on heterogeneous columns was carried out, among others, by Schito et al. [
19]—analysis of a convoy consisting of hatchback, sedan, van and truck. The set distance between the vehicles was from 0.5 to 3 m, and the speed was 30 m/s. Siemon et al. [
20]—a study of a heterogeneous column consisting of four trucks with various loading on the semi-trailer. The column speed was defined as approx. 29 m/s. In the work of Lee et al. [
21], an analysis of energy consumption depending on the length of the formed heterogeneous column was carried out. The models of transport vehicles were used, which differed in size from each other. The fleet speed in each of the considered cases was approx. 22.22 m/s. Luo et al. [
22]—study for four different vehicles: sedan, multi-purpose vehicle (MPV), sport-utility vehicle (SUV) and van trucks. A CFD simulation process of various configuration of platoons was conducted for inter-vehicle spacing in the range of 4 to 30 m. Based on collected data, the estimation model of the drag coefficient was prepared. The authors used a hybrid algorithm combining the BP neural network (BPNN) and particle swarm optimization (PSO).
The major international projects on a heterogeneous fleet of vehicles include Grand Cooperative Driving Challenge (GCDC) [
15] or Safe Road Trains for the Environment (SARTRE) [
15,
23].
The main sources of road noise are trucks, cars and motorcycles, i.e., vehicles moving on the road with their own propulsion. Noise emitted by a moving car comes from engine and powertrain operation, wheel rolling on the road surface, and other factors such as aerodynamic noise from air turbulence while the car is moving, noise from hitting each other and resonant vibrations of poorly maintained body parts [
24]. The level of car noise also increases as a function of increasing speed; at lower speeds while driving in low gears, the noise from the powertrain is dominant, at higher speeds, the main source of noise becomes the rolling of wheels on the road surface, and at very high speeds, aerodynamic noise begins to dominate [
25].
Currently, the wave methods and geometrical modeling of the sound field around the sources are used for analysis and synthesis. The finite element method (FEM) and boundary element method (BEM) can be numbered among the methods of the first group. In the second group, we count a ray tracing method, a mirror image source method, a conical beam method and a triangular beam method. In recent years, due to the dynamic development of super computers, it has become possible to perform aerodynamic and aeroacoustics calculations for very complex computer models using CFD. As part of the work carried out for several years, the authors have built and verified a simplified car model, which is known in the scientific community as the Ahmed body [
26], and a model of a homogeneous column of trucks [
27].
The purpose of this work is to create an original, validated numerical model that allows for determining the acoustic field around a column of heterogeneous vehicles to be determined with the lowest weighted drag coefficient. Simulations are based on using the large eddy simulation (LES) turbulence model and the Ffwocs Williams–Hawkings analogy, which are implemented in ANSYS Fluent software. Due to the low Mach number, which was
, the calculations were performed using the Farassant method and presented boundary conditions. The developed model will be used for further research on acoustic and aerodynamic phenomena associated with moving road vehicles and will constitute the so-called “active layer” of the Integrated Management System for Acoustic Environment being developed for the capital and royal city of Krakow by the authors of this work [
28,
29,
30,
31] and intelligent transport systems (ITSs).
4. Discussion and Conclusions
The research presented in this paper concerns the analysis of aerodynamic parameters and the acoustic field around heterogeneous columns. The columns consist of three vehicles, represented by three different body types. Small passenger car Audi A3, medium-sized transport van Fiat Ducato car, the L3H2 model and a large truck Mercedes-Benz Actros F tractor with a semi-trailer. These cars were grouped into columns in all of the six possible combinations. Due to the significant reduction in drag coefficients for two of the three tested distances, it was decided to perform further analysis related to the transient state only for the column with the following structure: van, truck, passenger car. The analysis in the unsteady state of the remaining vehicle group structures was not possible due to limited computing resources. The test results showed the aerodynamic parameters of individual vehicles as well as the entire columns. In the second case, the weighted average of the drag coefficient was calculated on the basis of the acting forces and the vehicle’s front surface perpendicular to its movement. The distributions of velocity, streamlines around vehicles, pressure field and turbulence kinetic energy dissipation on the plane of symmetry are presented. The total sound pressure level was also calculated at selected points.
The most advantageous column configurations due to the reduction in the drag coefficient is: van, truck, passenger car—for spacing 4 and 8 m, and passenger car, van, truck—for spacing 12 m. The values of the weighted average coefficient of the drag force for these configurations are, respectively, 0.337, 0.366 and 0.390. In all tested vehicle configurations, the value of the weighted average drag coefficient decreases with the decreasing distance between the vehicles. The smallest value of this parameter was calculated for the column: van, truck, passenger car, with a spacing 4 m and it is 0.337. The highest value, equal to 0.437, was achieved for the column: truck, passenger car, van, with a spacing of 12 m. If these vehicles traveled separately, the value of the weighted average drag coefficient would be 0.458. Thus, if the wrong vehicle configuration, convoy velocity and separation between cars were chosen, the overall gain from forming a column of vehicles would be only about 4.6%. For comparison, with the optimal selection of the aforementioned parameters, the drag force reduction reaches up to 26.4%.
Considering the aerodynamics of the vehicle column, the recirculation vortices arising directly behind the vehicles may have a positive effect on the drag force coefficient. This effect applies to vehicles traveling in the wake, by maintaining sufficiently small separation distance. In the case of the presented studies, it is the spacing of 4 m when the vortex from the vehicle in front affects the next vehicle. In further studies, it should be tested with the use of vortex generators. An increase in the recirculation vortex zone could additionally lead to a reduction in drag coefficients for spacing of 8 and 12 m.
The presented research shows the movement of a column of vehicles in an idealized situation in an undisturbed stream of air. In order to estimate the influence of other road vehicles on the aerodynamic parameters of the vehicle column, an additional study should be carried out. The investigation could be performed, for example, by using different turbulence intensities at the inlet and outlet from the computational domain.
Acoustic measurements were made in parallel to the calculation work using CFD. They were conducted in good atmospheric conditions at night in two places in the Krakow agglomeration. A professional class 1 m type Svan 945A made by Polish company Svantek was used in the experiments. Acoustic pressure level and equivalent sound level A were measured for the Audi A3 passenger car, Fiat Ducato van–model L3H2, and Mercedes-Benz Actros F truck with a semi-trailer in the area of Krakow and its surroundings. During the research, the following results of the equivalent sound level A were registered: for a van at the distance of 4 m and 1.7 m height dB, for a passenger car at the distance of 4 m and 1.7 m height dB and for a truck at the distance of 15 m and 4 m height dB. During the works, it was ensured that the vehicles were moving at a constant speed of 90 km/h on the minimum engine power. On the basis of field analyses, it was observed that in the case of a passenger car and a van, the main source of noise is the rolling of tires on the asphalt surface. The difference in noise levels between the passenger car and the van was primarily due to the poorer quality tires used on the passenger car. The acoustic measurements also indicated that the truck was the dominant source of noise. After completing the drag coefficient analyses for individual vehicles and heterogeneous columns, the sound field distributions generated by the moving vehicles were determined. At this stage, Ffowcs Williams–Hawkings (FW-H) analogies were used, and overall sound pressure levels and equivalent A sound levels were determined. Based on the analyses of overall sound pressure levels for individual vehicles, it was found that the dominant source of aerodynamic noise is the truck. The difference in overall sound pressure levels between the truck and the car or van was large at over 30 dB. This was to be expected, especially for the average speed, which was 90 km/h and the drag coefficients, which were for the truck: , , passenger car: , and van , .
In order to verify the obtained results and due to the fact that the authors did not have three vehicles at their disposal exclusively to perform multivariate field measurements (except for a passenger car and a rented van), additional calculation methods were applied. The method used was NMPB-Routes-2008 and ISO 9613-2 recommended for road noise impact assessments in European Union countries. Calculations were performed using SoundPlan software in which models were built and data were entered for individual vehicles and heterogeneous columns. After calculations, the following results of equivalent sound level A were obtained: for single truck dB, for a column of cars and distance of 4 m dB, for 8 m dB, and for 12 m dB.
Comparing the results of the equivalent sound level A determined by the French method and finite volume method and the Ffowcs Williams–Hawkings (FW-H) analogy, it was found that they range from −1.6 to 2.4 dB for heterogeneous columns and differ only by 0.1 dB for the dominant source, which is a truck. The numerous tests performed showed the good quality of the built aerodynamic and aeroacoustic models.
Detailed analysis of the applied models allows concluding that in the case of heterogeneous vehicle columns with smaller distances between the vehicles, they will cause increased acoustic energy emission in the short term, but in the daytime or night-time perspective, as long as this phenomenon is not continuous in time, they will cause equal emissions in the environment. In addition, an appropriate configuration of vehicles in a column as shown, van–truck–car, will reduce the drag force by up to 26.4%, which will significantly reduce fuel consumption and, in the future, electricity or hydrogen consumption.
Grouping vehicles into optimal columns and maintaining the distance between vehicles using modern control systems can result in significant energy savings and reduce harmful emissions to the environment. At the same time, continuous work should be performed to minimize the drag coefficients of trucks.
The results presented in this paper are universal and can be used to build intelligent transport systems (ITS) and intelligent environmental management systems (IEMS) for municipalities, counties, cities and urban agglomerations.