3.1. Technical Analysis
The research conducted on the actual thermal energy consumption includes a total of 22 multi-family residential buildings made with prefabricated technology of the Żerań Brick (CŻ) type and OWT-67N type. The research was carried out from 2002 to 2020. Measurements of thermal energy consumption were carried out using ultrasonic heat meters. During the course of the study, the buildings were subjected to thermo-modernization measures (external walls, ceilings were insulated and windows and doors were replaced), and there was a change in the weather regulation of the central heating system to forecast regulation, which influenced the real change in the measured thermal energy during the measurements.
Table 4 highlights the three periods of thermal energy measurements: before thermal improvement, after thermal improvement (green) and the third period, when the Egain Edge central heating predictive control system was installed in the buildings (yellow), which replaced the weather regulation of the central heating substation (
Figure 1).
Only buildings B2, B9 and B10 did not undergo thermal improvement. In these buildings, only a predictive control system for the central heating system was introduced, consisting of continuous predictions of weather conditions, such as outdoor temperature, sunshine, wind and humidity. In all buildings, except building B10, cost allocators for the central heating system were installed. Building B10 had the highest annual average final energy demand index of 126 kWh/(m2·year). The remaining buildings had an average FEH index ranging from 75 kWh/(m2·year) to 102 kWh/(m2·year).
Table 4 shows the index of the annual final energy demand in buildings B1–B22 calculated on the basis of measurements obtained from ultrasonic heat meters according to Relation (1), after taking into account the heated area of each building, which is included in
Table 1.
As can be seen in
Table 4, in individual years as a result of the work, whether after modernization or after the introduction of the Egain Edge system, the rate of the annual final energy demand during building use varied from 140 kWh/(m
2·year) (B10) to 52 kWh/(m
2·year) (B22).
Before thermal improvement in buildings B1–B22, but without including building B10, the measured seasonal final energy demand ratio varied from 129 kWh/(m2·year) (B4,B5) to 79 kWh/(m2·year) (B22) in different years.
In buildings B1–B22, which did not undergo thermal improvement, the average energy consumption value (median) was 106 kWh/(m
2·year), with the lower limit of the confidence interval being 82 kWh/(m
2·year), building B22, and the upper limit being 127 kWh/(m
2·year), building B10, as shown in
Table 5 and
Figure 6.
Figure 7 shows the structure of buildings by the magnitude of the energy demand index for heating before thermal improvement, where weather control is still implemented in the heat source. Among the analyzed buildings, the largest number of buildings had an energy consumption index in the range of 104–112 kWh/(m
2·year), and the smallest number of buildings had energy consumption indexes in the range of 120–127 kWh/(m
2·year) and 82–88 kWh/(m
2·year).
The surveyed buildings were put into use between 1986 and 1994 (
Table 1), in accordance with the regulations then in force in Poland. The value of the energy demand index for heating for buildings constructed between 1970 and 1984 was 180–250 kWh/(m
2·year). For buildings constructed after 1984, it was 140–180 kWh/(m
2·year), and for buildings erected after 1993, it was in the range of 70–140 kWh/(m
2·year) [
91].
Based on the comparison of the magnitude of the energy demand index for heating before thermal improvement
in
Table 5 and presented graphically in
Figure 6, it can be seen that the energy consumption of buildings was not very high. The buildings consumed much less thermal energy than the Technical Conditions that were in force in Poland [
91]. Szul and Kokoszka [
9] performed a study in 109 buildings made with the same technologies. These buildings had an energy consumption of 164–245 kWh/(m
2·year) before thermal improvement, and thus it was nearly 50% higher compared to the energy consumption of the studied group of buildings. Most likely, this was influenced by the introduction in 1995–1997 (except for building B10) of the individual billing of residents by means of cost allocators, the installation of which always greatly affects the reduction in thermal energy consumption in a building. Individual billing, the essence of which is to directly link the number of fees to the registered heat consumption, generally provides an effective financial mechanism to motivate users to rationally manage thermal energy. In the case of the studied group of buildings, this goal was achieved.
Based on the measured thermal energy consumption, this article analyzes various variants of measures to improve energy efficiency. The following were considered: variant 1, involving only the installation of the Egain Edge predictive control system in the buildings (
Table 6); variant 2, performing only the thermal improvement of the building body (
Table 7); and variant 3, performing thermal improvement together with the installation of the Egain Edge system (
Table 8).
The use of an innovative predictive control system, as the first modernization project before the thermal improvement of the building envelope, was performed in the facilities designated as: B1, B2, B3, B5, B7, B9, B10 and B12. After applying the Egain Edge system, the average value (Me) of energy consumption was 90 kWh/(m
2·year) and varied from 85.9 kWh/(m
2·year), the lower range of the confidence interval, to 92.8 kWh/(m
2·year), the upper range.
Table 6 shows the average values of energy consumption (median) after the introduction of the predictive regulation of the central heating system, involving continuous predictions of weather conditions in individual buildings.
Another variant that was studied in detail was a variant that included a group of buildings where only thermal improvement was carried out; here, those buildings are marked as: B4, B6, B8, B12–B22. Thermo-modernization was carried out in these buildings, where gable walls, curtain walls, the ceilings, basement windows and exterior entrance doors were insulated, and residents individually replaced windows in their apartments. As part of the thermal improvement, plumbing adjustments of the central heating systems were also carried out. The work was carried out due to available funds in two stages, as shown in
Table 1. The completion dates of the work are shown in
Table 4.
Table 7 shows energy consumption after carrying out only thermal modernization work on buildings and using weather control at the heat source.
After the thermal modernization work, the average value of energy consumption (median) was 78 kWh/(m2·year) and varied from 75.1 kWh/(m2·year), the lower range of the confidence interval, to 82.2 kWh/(m2·year), the upper range.
The last study of changes in energy consumption in buildings was a variant in which buildings underwent deep thermal improvement and had the Egain Edge weather prediction system installed. A group of buildings was evaluated, labeled as: B1, B3–B8 and B11–B22. Buildings B2, B9 and B10 were not included in the scope because these buildings did not undergo thermal improvement, but they had a predictive control system installed.
Table 8 shows the measured thermal energy consumption of the above-mentioned buildings after thermal improvement and the introduction of the Egain Edge system. The energy consumption is given as an indicator in relation to the heated floor area.
After thermal improvement and the application of the Egain Edge system, the average value of energy consumption was 68 kWh/(m2·year) and varied from 65.6 kWh/(m2·year), the lower limit (of the confidence interval), to 70.4 kWh/(m2·year), the upper limit.
Figure 7 shows in which ranges the heating energy consumption rate changed after the introduction of the three variants discussed above. The chart also illustrates the order in which the projects were carried out in the buildings, where the orange color indicates the initial state before thermal improvement, the green color indicates the installation of the Egain Edge predictive control system and the blue color indicates the implementation of thermal improvement.
As shown in
Figure 7, the use of the Egain Edge system resulted in a reduction in heating energy consumption, except for two buildings: B19 and B22.
Based on the thermal energy measured in the buildings with ultrasonic heat meters before and after the application of the Egain Edge system and based on Relation (2), the savings were calculated, which are included in
Table 9. According to
Table 9, the energy effects obtained after the introduction of predictive regulation in the facilities ranged from 4.5% (building B11) to 25.2% (building B5). The average value of the savings that were achieved was 13.2%. The introduction of predictive regulation made it possible to adjust the parameters of the central heating system to the needs of the residents while maintaining thermal comfort in the premises.
Figure 8 shows the reduction in final energy consumption for central heating after using only the predictive control system (Egain Edge) without thermal improvement of the building.
In contrast, according to Relation (3), the thermal energy savings in buildings where only thermal improvement was performed and weather control was left in the thermal node (without installation of the Egain Edge system) were calculated, which are shown in
Table 10. The study included a group of buildings designated as: B4, B6, B8 and B12–B22.
Carrying out thermal improvement in the buildings allowed for saving final energy for heating purposes in the range of 16.45% (building B6) to 41.5% (building B19), and the average value of the achieved savings was 29%.
Table 11 shows the total energy effect taking into account both thermal improvement and the installation of the Egain Edge weather-predictive central heating control system, which was calculated based on Relation (4).
The percentage of savings of the thermal energy consumed for the heating of buildings after deep thermal improvement and after the introduction of forecast regulation in the surveyed buildings ranged from 14.6% (B11) to 45.2% (B15), and the average value of the savings that were obtained was 36.5%. This article also determines the savings that were achieved by replacing weather regulation with forecast regulation of the Egain Edge system in buildings previously subjected to thermal improvement. The savings were determined based on Relation (5), and the results are presented in
Table 12. This study included buildings designated as: B4,B6, B8 and B12–B22.
Based on
Table 12, except for buildings B19 and B22, replacing weather control with predictive control of the central heating system parameters saved between 2.4% (B4) and 29.5% (B16). The average value of the achieved savings was 8.7%. In two buildings, B19 and B22, the introduction of a system of regulation of the central heating system based on weather prediction (Egain Edge) did not bring the expected results. In these buildings, after the introduction of predictive regulation, energy consumption increased by 5.5% (B19) and 6.9% (B22). This was associated with very low final energy consumption (on average 74–83 kWh/(m
2·year)
Table 4) already before the introduction of the forecast regulation. In the buildings, the installation of cost allocators resulted in the lowering of indoor temperatures by the residents themselves, at the expense of thermal comfort. In contrast, the predictive control system tried to ensure higher indoor temperatures in the rooms in order to improve the thermal comfort of the residents.
The thermal energy savings after thermal improvement in buildings with a previously installed Egain Edge system were determined from Relation (6) and are shown in
Table 13. The study included buildings, designated as: B1, B3, B5, B7 and B11.
The energy efficiency gains from performing this project ranged from 10.6% (B11) to 27.2 (B3), with an average value of 25.3%.
3.2. Economic Analysis
A detailed analysis of the economic viability of the implementation options for projects aimed at improving energy efficiency was carried out, including, in particular, the types of investment costs, the adopted current and forecast prices of thermal energy as well as the expected payback period and the cost of the investment life cycle. In the case of multi-family residential buildings, energy renovations to improve energy efficiency belonged to the group of cost-intensive investments. It was estimated that the average investment costs of energy renovation for 1 m
2 of heated usable space per year in residential buildings in EU countries are, on average, 111 EUR/m
2 (from 49 EUR/m
2 in Latvia to 183 EUR/m
2 in Sweden [
92]). In Poland, the cost of deep thermal improvement averaged 105 EUR/m
2 [
18]. According to the data obtained from the housing cooperative to which the buildings subjected to economic evaluation belonged, the average cost of the thermo-modernization works carried out in this group of buildings, subjected to energy efficiency improvements (in 2017–2022), in relation to 1 m
2 of heated usable area, was in the range of 90.6 to 124 EUR/m
2. The average value for the analyzed group was 109 EUR/m
2, which is close to the European average. A reliably performed economic analysis of a particular solution should be based on objective criteria. It is commonly believed that such a criterion is the excess of effects over inputs. Hence, the economic analysis was made on the basis of methods of evaluating physical investments, based on the interest (discount) rate, taking into account the change in the value of money over time. Such a criterion can include life cycle costs (LCC) and the cost of saved energy (CCE). Capital expenditures (Ic) and operating costs (Ce, o) for the different variants were assumed in the form of unit rates related to 1 m
2 of heated usable area per year.
Table 14 shows the actual investment and operating costs for individual buildings, as well as the amount of power ordered for heating buildings.
Capital expenditures for the installation of the Egain Edge predictive control system ranged from 0.28 to 1.29 EUR/m2. The average value for the study group was 0.68 EUR/m2. The operating costs associated with the use and maintenance of the Egain system averaged 0.26 EUR/m2. The costs for heating buildings were divided into fixed and variable costs, the size of which was determined by the heat supplier serving the area. The fixed costs depended on the amount of power ordered and ranged from 1.08 (B21) to 1.82 EUR/(m2·year) (B11).
The average value of the fee for ordered power was 1.49 EUR/(m
2·year). Variable costs refer to the amount of thermal energy consumed for heating and amount to 0.043 EUR/kWh. The adopted investment and operating expenditures were first used to calculate the life cycle costs for the adopted modernization variants. For the exemplary B7 building, which was characterized by energy consumption before thermal improvement at the level of 107.5 kWh/(m
2·year), life cycle cost indicators were calculated before the modernization LCC
0 and after the modernization projects LCC
1, the application of forecast regulation (Egain Edge), and LCC
3, the implementation of the improvement, for the thermal efficiency of building with the use of forecast regulation. The calculations were made from the 1st to the 25th year of using the building, in accordance with the Relation (7), and the results of the calculations are shown in
Figure 9.
If the status quo (LCC
0 variant) was maintained, the life cycle costs over the assumed 25-year lifetime would be 338.8 EUR per m
2 of heated usable area of the building, as shown in
Figure 9 and
Table 15. The introduction of the Egain Edge system would bring the value of the index down to 297.7 EUR/m
2. The thermal improvement of the building (with the Egain Edge system), which resulted in a 40% reduction in energy compared to the baseline due to the high investment costs associated with the thermal improvement (amounting to 109 EUR/m
2), resulted in a reduction in the value of the LCC
3 index to 334.0 EUR/m
2. The calculation of the LCC indexes for each year of assumed operation made it possible to determine the payback period of the investment (RP
1 and RP
3). The payback periods are illustrated in the graph at the intersection of the LCC
0 life cycle cost line with the LCC
1 and LCC
3 indicator lines. As can be seen in the graph (
Figure 9), the expenses incurred for the installation and related maintenance and operating costs are paid back after just two heating seasons. In the case of applying thermal improvement consisting of the implementation of deep thermal modernization, the period of return on investment expenditures at the current energy prices, are extended to 24 years.
The calculations of life cost ratios, according to Relation (7), and the payback time for the other buildings were performed in a similar manner, and the results are shown in
Table 15.
Based on an analysis of the results shown in
Table 15, it can be seen that the value of the LCC
0 life cycle cost index before building retrofit projects ranged from 253.9 (B22) to 368.8 (B8) EUR/m
2. The average value was 309 EUR/m
2. Buildings with a final energy demand rate for heating higher than 100 kWh/(m
2·year) had an LCC
0 value of 325 EUR/m
2. Buildings with consumption lower than 100 kWh/(m
2·year) were characterized by lower index values, which averaged 275 EUR/m
2. The introduction of the Egain Edge system allowed for reductions in the value of the LCC
1 index to the average value of 276.8 EUR/m
2. The level of cost reduction was not significantly influenced by the energy consumption of heating in buildings before the introduction of the weather forecast control system. Depending on the building, the investment returned in the period from 1 to 7 years, most often after 3–4 heating seasons. The performance of thermal improvement did not reduce the value of the LCC
2 index, which, in the assumed 25-year service life, is higher than before the improvement, and for buildings subjected to thermal modernization, it amounted to an average of 337 EUR/m
2. This state of affairs resulted from high investment costs and relatively small savings (an average of 29%) obtained as a result of the undergoing thermal improvement. The data analysis shows that the least favorable financial effects expressed by the LCC
2 indicator were obtained in buildings that were characterized by a relatively low energy consumption before thermo-modernization, oscillating around the value of the final energy demand indicator for heating of 100 kWh/(m
2·year) and below this value (buildings B8, B12, B13, B16, B17, B20, B21 and B22). The value of the LCC
2 ratios directly translate into the payback period, which, for 12 of the 14 buildings undergoing thermal improvements, exceeds 25 years and can reach 30 to 40 years. The longest payback period for thermal improvement is in buildings with low energy consumption (before thermo-modernization) of 80 to 100 kWh/(m
2·year). For example, in building B12, which had a final energy consumption for heating before the thermal improvement of 92 kWh/(m
2·year), the investment costs incurred for thermal improvement are recouped only after about 44 years. Similar results can be observed in buildings where thermal improvement was introduced in conjunction with the use of the Egain Edge system. In addition, in this case, it was observed that, as the energy demand became lower, the investment returns became longer (B11, B12 and B22). In the case of Variant 3 (LCC
3), in two cases (B19 and B22) the use of Egain Edge negatively affected the values of the indicators, which were higher compared to Variant 2 (LCC
2).
Another criterion for evaluating the energy efficiency of the introduced energy-saving solutions was the calculation of the cost of saved energy CCE
i. If the value of this indicator was less than or equal to the price paid for energy, there were indications that the investment was profitable. Calculations were made for three retrofit variants, according to Relation (8). The first of these was variant CCE
1, the installation of the Egain Edge system, for which the results of the calculations are summarized in
Table 16.
Analyzing the results of
Table 16, it can be concluded that the installation of the Egain Edge system in buildings not subjected to thermal improvements is a cost-effective investment, as evidenced by the values of indicators for most buildings. The exceptions may be two buildings, B10 and B11, for which the indicators were higher than the price of purchased energy. The high values of these indices were due to the fact that, in the case of these buildings, the achieved thermal energy savings were about 4.5–4.7%. In the remaining buildings, the value of the CCE
1 indices fluctuated in the range of 0.013–0.037 EUR/kWh. The average value was 0.026 EUR/kWh and thus was about 50% lower than the cost of purchasing energy.
Other variants for which calculations of the cost of saved energy were performed were thermo-modernization activities consisting of the thermal improvement of CCE
2 external partitions. The values of the indicators for this variant are presented in
Table 17.
Table 18 shows the results of CCE
3 calculations for Variant 3, where comprehensive thermal modernization measures were applied along with the installation of a predictive control system (Egain Edge).
None of the values shown in
Table 17 and
Table 18 meet the economic efficiency condition: 0 < CCE
i < 0.056 EUR/kWh.
The values of the indices for the analyzed Variants 2 and 3, with actual investment, operating costs and achieved savings, ranged for CCE2 from 0.29 to 1.39 EUR/kWh and for CCE3 from 0.22 to 0.88 EUR/kWh. The average value of the CCE2 index exceeded the upper value of the economic efficiency condition by seven times. In the case of Variant 3, the CCE3 index was five times higher than the limit value. Particularly unfavorable indicator values were recorded for buildings B12 (in Variant 2) and B11 (in Variant 3), where energy consumption before thermal improvements was about 90 kWh/(m2·year). Equally unfavorable indicator values were recorded for buildings that had energy consumption below 100 kWh/(m2·year). This clearly shows that this type of investment, which is necessary due to energy policies as well as environmental considerations, should be able to receive financial support in order to be profitable and be undertaken by the investor.