1. Introduction
In order to evaluate the dielectric strength of circuit breakers (CBs) and switches against direct current (DC) and alternating current (AC) voltage after clearing capacitive currents, the capacitive current switching test (CCT) is a crucial test technique. In power transmission systems, capacitances between the transmission lines, cables, transformers, capacitor banks, filter equipment, and other equipment generate capacitive currents [
1,
2]. The basic goal of CCT is to guarantee that a CB or switch can effectively interrupt capacitive currents under a variety of operating conditions and avoid the transient recovery voltage (
TRV). The
TRV is the voltage that immediately follows a current interruption across the contacts of a CB. The
TRV must be handled properly by CBs and switches in order to prevent a reignition or restrike of the electric arc, which might harm the equipment and jeopardize the stability of the power supply [
3,
4].
International standards that specify the test methods, parameters, and acceptance criteria, such as those from the International Electrotechnical Commission (IEC) [
1,
2,
5,
6] and the Institute of Electrical and Electronics Engineers (IEEE) standards [
7], are commonly followed while doing CCT. The CB or switch is put through a series of voltages and circumstances to see if it can retain dielectric strength between its contacts and the ground while clearing capacitive currents. The
TRV must be handled properly by CBs and switches in order to prevent a reignition or restrike of the electric arc, which might harm the equipment and jeopardize the stability of the power supply [
3,
4]. International standards that specify the test methods, parameters, and acceptance standards, such as those from the International Electrotechnical Commission (IEC) [
1,
2,
5,
6] and the Institute of Electrical and Electronics Engineers (IEEE) standards [
7], are commonly followed while doing CCT. The circuit breaker or switch is put through a series of voltages and circumstances to see if it can retain the dielectric strength between its contacts and the ground while clearing capacitive currents. CCT can be carried out using a variety of techniques, including direct testing and synthetic testing strategies. Using the direct testing approach for CCT, the entire AC and DC transient recovery voltage (
TRV) and the required capacitive current are accurately created for performance evaluation using a single power source. Contrarily, the traditional synthetic testing method makes use of one or more sources to independently produce current and voltage [
7].
The direct testing method used by CCT is remarkably comparable to reality since it conducts tests and accurately simulates the actual power system. In other words, a number of phenomena that take place during performance evaluation, such as arc energy, arc extinction, internal ground fault, breaking phenomena, reignitions, voltage breakdown (restrike or NSDD), and others are essentially identical to those that take place in the actual power system [
4]. Since a generator or power system is the only energy source used in the direct testing of CCT, the following equipment specifications must be satisfied in order to replicate the performance assessment of a CB.
- (a)
Voltage output above test voltage;
- (b)
Load Capacitors above test voltage;
- (c)
Protective equipment with insulation performance above test voltage;
- (d)
Output of short-circuit current a factor of 20-50 times or more of the test current at test voltage to meet the voltage variation rate required by the standard [
1,
7].
According to the equipment specifications, the capacity of the energy source and load should grow proportionately with the test voltage as it approaches the rated test level in order to accomplish CCT through direct testing. For CBs over EHV, the direct test approach for CCT necessitates higher power sources and more sophisticated testing procedures [
8]. Direct testing procedures for CCT at or above the UHV threshold become difficult as a result. A further complicating issue is the facility’s need for considerable budgetary and physical space in order to be expanded in order to secure a larger power source. It has become more crucial to develop test technologies to increase the capacity of current facilities in order to perform beyond these constraints. When direct testing is impractical due to capacity or equipment limitations in the test facility, synthetic testing methods are commonly chosen as the only option [
3,
4,
9].
In general, capacitor banks are used to charge DC energy in synthetic testing procedures for CCT.
Figure 1 shows the CCT circuit diagram and test results of the typical synthetic test method using capacitor banks. This approach uses a generator as the current source and capacitor banks as the voltage source [
5,
6,
10]. The generator delivers the appropriate testing current, and the charged capacitor bank generates the necessary
TRV and recovery voltage. These are prerequisites for the test. The load capacitors’ (C
L) values do not need to be altered in order to use this strategy. Only the 50 Hz or 60 Hz frequency affects the capacitor bank’s characteristics and values; the test voltage has no effect on them. It is simple to adapt to CCT at or above the UHV level since the test voltage may be changed according to the voltage value charged to the capacitor banks. Additionally, compared to expanding the generator’s capacity, the charging apparatus connected with the capacitor bank is far less expensive and has a simpler design.
The voltage source’s current is overlaid at the start of the final loop of the current interruption. The superimposed current is subsequently stopped by the CB, and the voltage source produces the recovery voltage. This method enables a constant test current and voltage to flow. Moreover, this is one of the factors that makes synthetic testing approaches useful for assessing performance [
4]. This common synthetic testing technique may thus mimic the same local circumstances that the CB would encounter during a real failure. However, compared to direct testing, this technique has certain drawbacks, including the voltage’s form (1-cosine), attenuation of the recovery voltage, careful control of the trigger spark gap for current superimposition, and lack of equivalence to real system flaws [
5,
9]. Furthermore, if the voltage attenuation is less than the required value (10% at 0.3 s after current clearing), an additional recovery voltage test without attenuation should be performed [
5]. As a result, it is less successful than direct testing at simulating actual system faults.
There are other CCT-related concerns that need to be taken into account in addition to the difficulties already discussed. In order to verify the dielectric strength of the inner parts to the ground surface of the CB, the recovery voltage for single-phase CCT shall be distributed more than 0.54% (1.5 p.u. of the total 2.8 p.u.) during the testing of metal-enclosed and dead-tank CBs installed in the three-phase ungrounded system (non-effectively earthed neutral system), per the most recent IEC standard [
1,
2]. The recovery voltage distribution criterion for ungrounded circumstances was established at 1.4 p.u. in prior standards. This number represents the three-phase ungrounded system’s first-pole-to-clear factor.
The recovery voltage of the first-pole-to-clear during the interruption of capacitor loads is shown in
Figure 2. The first pole voltage of a three-phase CCT for an unground system has a voltage slope of 1.5 p.u. up to 90 degrees (the green and red line in
Figure 2), but inclines after 90 degrees, reaching a maximum value of 2.5 p.u. at 180 degrees.
Figure 2 shows a red line. The last pole’s currents attain a balanced condition with a phase difference of 180 degrees after the first-pole-to-clear at 0 degrees, continuing until it reaches a current of zero at 90 degrees. In other words, the arc window between the first and last poles is set to 90 degrees. The ungrounded capacitive load’s neutral voltage is now moved by 0.5 p.u., or half of the voltages in the last poles. As a result, 1.5 p.u. is the voltage of the first pole to clear at 90 degrees. After that, it continues to rise between 90 and 180 degrees while receiving a supply voltage of 1 p.u., resulting in a total voltage of 2.5 p.u.
The voltage gradient (the blue line in
Figure 2) in single-phase CCT testing is lower than 1.5 p.u. before roughly 90 degrees, which makes it challenging to accurately assess the insulation performance. In order to assure equivalence with the first-pole-to-clear during, a three-phase test with 1.5 p.u. of voltage must be distributed to the CBs having a metal-enclosed grounded outside.
A dead-tank CB’s test results and a simplified illustration of a typical CCT direct test circuit are shown in
Figure 3. As shown, when a 1.4 p.u. power supply is used in an ungrounding system, the load capacitor charges to the 1.4 p.u. supply voltage. After the interruption, 2.8 p.u. of voltage, which is double the previous amount of 1.4 p.u., is applied across the CB’s poles. However, it is not possible to achieve the requisite 1.5 p.u. insulation strength between the supply side contact and the grounded outer casing of the breaker using a traditional direct test approach, as seen in
Figure 3 [
8]. Additional special circuits may be used to overcome this problem, but due to facility capacity restrictions, ultra-high-voltage (UHV) CCT may find this challenging as well. As a result, despite their numerous shortcomings, synthetic test methods are employed for performance evaluation. This emphasizes the requirement for novel circuits and improved test methodologies that can perform beyond the drawbacks of the present synthetic test approaches.
The goal of this research is to create a new CCT testing method that can fix the issues with the direct and synthetic test methods currently in use. Based on these viewpoints, this paper proposes a novel synthetic testing method and approach for performing CCT on EHV and higher CBs that use a multi-transformer configuration and have high equivalency to direct testing. The circuit will be introduced, the testing concepts discussed, the findings’ equivalency assessed, and different phenomena observed during testing in the sections that follow.
There are five sections in this paper. The second section, which comes after the introduction, provides more details on the MTSC technique suggested, including circuit configuration, operating principles, operation sequences, and the control scheme of the initial transient recovery voltage. CCT field testing utilizing the MTSC technique is covered in
Section 3. At the Korea Electrotechnology High Power Laboratory Research Institute (KERI), the CCT of a 420 kV dead-tank CB was carried out as a field test utilizing the suggested multi-transformer synthetic circuit (MTSC) test technique. Based on the various outcomes of the field test,
Section 4 discusses the validity and equivalence of the test. Additionally, it discusses the analysis of voltage waveform comparisons, restrike, and NSDD occurrences. By comparing the findings to the IEC standard’s criteria, the results’ validity was confirmed and analyzed [
1,
2,
5,
6]. The excellent characteristics of the MTSC approach are summarized in
Section 5. The recovery voltage distribution, voltage attenuation, voltage shape, and gap-triggering control issues that plague the aforementioned test techniques can be significantly remedied by the MTSC approach. In comparison to other synthesis test techniques, it is confirmed that it has a simple circuit configuration, simple control, and test results that, at the direct test’s level, are remarkably close to those of the real system. It is possible to execute circuit breaker CCT above UHV if the transformers have enough capacity.
3. Field Test
The MTSC test technique for field testing CCTs must be used with a rating of 420 kV and adhere to the specifications listed in
Table 1. The standard [
1] specifies the test current as having a recommended value of 100% of a given value for duty 2 and between 10% and 40% of a given value for duty 1.
A single-phase CB has a capacitive voltage factor (
kc) of 1.4 p.u. in an unground system (
Figure 2). The test voltage and peak value (
uc) of the
TRV are currently computed as follows:
Employing the high-power testing facilities of KERI, the CCTs employing the MTSC technique in compliance with the IEC 62271-100 standard were put through a field test. A single-phase and single-pole SF6 gas-insulated dead-tank CB with ratings of 420 kV, 63 kA, 50 Hz and a 17 ms opening time served as the test item.
The test setup for duty 2 field testing for a 420 kV, 50 Hz CCT in an unground system is shown in
Figure 7. The power source for the test was a 4000 MV output short-circuit generator, with an output voltage of 11.8 kV selected to account for the test environment. The major side input tap voltage for all three of the installed transformers was 18 kV. For TR1, TR2, and TR3, the secondary side tap voltages were adjusted at 48 kV, 280 kV, and 240 kV, respectively.
The measurement equipment was placed where it was indicated on the circuit diagram. Currents were measured using Rogowski coils for I1, I2, I3, and It, and a current transformer for Ig. Voltages were measured using voltage dividers that could measure up to 2 MV. If the conductor’s insulation was compromised during the test, current would flow via the grounding circuit attached to the metal enclosure, causing a ground fault current (Ig) to be detected by a current transformer. When opposed to a direct installation in the circuit, the use of a Rogowski coil provides greater placement freedom, which can be advantageous for insulation performance even when put in locations with voltage. A data acquisition system (DAS) was used to sample these measuring devices at 1-s intervals.
The TR1 secondary output voltage was used to determine the XL for current control. The iTRV control CT and RT values were chosen, taking into account the circuit’s inherent stray capacitance and surge impedance. The RT1 and RT2 values were not required in this test since just the modification of the CT1 and CT2 values was required to meet the standards.
CBs with a rated voltage of 420 kV 80 kA with four breakers were used as an ACB. The three ACBs are products with the same performance and are set so that the operating time is almost constant (20 ms). The test will be invalidated if any of the ACBs fail to stop the current, thus they need to have enough insulating margin to prevent failure. Because the voltage was shared throughout this test and the auxiliary circuit breaker had roughly half the voltage margin, it was deemed adequate.
The steps involved in CCT testing using MTSC are straightforward:
- (a)
Test current supply: All circuit breakers must be in the closed position and supplied with current from the generator.
- (b)
ACBs and TO simultaneously break: The CBs stop the currents at a shared breaking point with a predetermined arcing period. The ACBs are set to the shortest arcing time, while the TO is set to the minimum arcing time defined in the standard [
5].
- (c)
Application of test voltage: The test voltage is then applied following the interruption of the currents at the same location.
The test results of the CCT of CBs rated at 420 kV, 50 Hz, and
kc = 1.4 are displayed in
Table 2 and
Figure 8. In general, 24 to 120 tests with various arcing periods must be completed for duty 2 of the CCT [
1]. Other testing showed that the figures in
Table 2 indicate the shortest arcing time (0.3 ms). Since the arc voltage has the least impact when the arcing period is the shortest, the values obtained may be regarded as the test’s potential results [
3,
4,
5]. The validity of the test is then determined by comparing these anticipated values to the requirements of the standard.
It can be shown that all of the requirements of the standard have been met by contrasting the values from
Table 1, which are the necessary values by the standard, with the measured values of the test results from
Table 2. This shows that the test is still valid, even with a typical interruption.
Analysis of aberrant breaking phenomena, such as restrike or NSDD events, is necessary to assess the efficacy of the MTSC test procedure because the NSDD and restrike phenomena are important phenomena that can have a big effect on how well circuit breakers work. In order to assess the CB’s performance during testing, it is crucial to precisely recreate these occurrences.
5. Conclusions
In this research, the MTSC test method for CCT was compared to the requirements of the standard. The results showed that the MTSC test approach, which is equivalent to the direct test method, had a high degree of equivalency.
In addition, the MTSC test method has an advantage over the direct test method in that, in the case that a CB is installed in an unground system, it can swiftly execute voltage distribution for CCT.
The standard requires that the supply side be changed if the current route through the test item is asymmetric in order to verify the dielectric performance [
14] of all sections during test duty 1 and duty 2 of CCT. Because most ultra-high-voltage CBs have asymmetric current channels, in the case of the direct test technique, the connections are physically swapped around. In contrast, if only the tap voltages of TR1 and TR2 are changed in the MTSC technique, the voltage distribution ratio is electrically reversed. This is the same as actually altering the connection. It is advantageous that duty 1 and duty 2 do not require a physical connection to change.
Additionally, CCT testing for voltage classes greater than EHV can be carried out if the voltage margin of the voltage source transformer is sufficient. By adjusting just the secondary side tap voltage of the transformers, a CCT test up to the 1100 kV 2-poles CB was carried out through field testing using the same equipment utilized for the 420 kV test. On the other hand, circuit breakers with lesser ratings can also be evaluated for performance using the MTSC test procedure.
The MTSC technique for CCT ensures testing validity in accordance with the standard because it has a simpler circuit topology than the synthetic test method utilizing capacitor banks and higher testing equivalence (particularly for recovery voltage and TRV).
As a result, the MTSC approach suggested in this study seems to be a superb testing method that may properly fulfil the standard criteria for single-phase CCT of metal-enclosed and dead-tank CBs placed in unground systems.