Analysis of Natural Pollution Accumulation Characteristics of Insulators for Railroads in High-Altitude Environment
Abstract
:1. Introduction
2. Test Methods for Insulator’s Natural Contamination
2.1. Natural Pollution Collection Method of Insulators
- Take photos of the sampling insulator, and record the location, time, and person taking the sample.
- Make sure to wear disposable gloves while using the special sampling cloth to take a sample of the upper and lower surface of the insulator, respectively. Take the sampling cloth and wipe all the deposition on the upper surface (or lower surface), and wipe it twice in the same way with a new sampling cloth. During the procedure, avoid wiping the insulator steel cap and touching the insulator surface without a cloth.
- Put the disposable gloves and dirty sampling cloth in a special sealed bag and transport them back to the laboratory for further testing.
2.2. Natural Pollution Test Method for Insulators
2.3. Test Method for Natural Pollution Components of Insulators
2.4. Structural Parameters of Test Insulators
3. Pollution Testing Results
3.1. Natural Pollution Test Results
- The ESDD value range of tested insulators is 0.003–0.220 mg/cm2, the average value is 0.053 mg/cm2, and the 50% median value is 0.044 mg/cm2.
- The NSDD value range of tested insulators is 0.006–4.635 mg/cm2, the average value is 0.427 mg/cm2, and the 50% median value is 0.248 mg/cm2.
- The insulator pollution contamination levels are distributed as follows: level a—5.3%, level b—41.7%, level c—26.8%, level d—8.9%, and level e—17.9%.
- Among the statistical results of ESDD and NSDD at the sampling site, the largest proportion of ESDD is below 0.03 mg/cm2 (41.2%), and the largest proportion of NSDD is from 0.25 to 0.6 mg/cm2 (21.5%).
3.2. NSDD/ESDD Ratio
- The ratio of level a ranges from 3.2 to 13.4, with an average value of 6.95 and a median of 4.67. The ratio of level b ranges from 0.8 to 9.23, with an average value of 4.57 and a median value of 4.19. The ratio of level c ranges from 0.95 to 21.87, with an average value of 9.75 and a median value of 9.76. The ratio of level d ranges from 2.09 to 26.03, with an average of 8.09 and a median of 6.57. The ratio of level e ranges from 0.39 and 21.26, with an average value of 7.77 and a median value of 50% of 6.64.
- The NSDD/ESDD ratio of the DC transmission line in central China is 2.4–3.0. Therefore, the ratio of railway insulators in a high-altitude area is generally larger than that of line insulators.
3.3. Analysis of Pollution Composition on Insulator Surface
4. Discussion
4.1. Contamiation Nonuniformity of Natural Pollution Insulators
- The insulators in this study are arranged in the plateau area, and the typical climate of the plateau region is sandy, higher wind speed, drier air, less rainfall, and strong ultraviolet. The number of rainfall days of sampling sites is shown in Figure 7. Since the deposition samples were taken in 2021, the statistical results cover the previous 5 years. There is rare rainfall in the plateau region, which causes less washing of the pollution on the top surface, accordingly. This further results in lower nonuniformity.
- The structure of insulators also has an impact on the nonuniformity of pollution accumulation. Suspension insulators of a transmission line were taken into consideration according to the EPRI standard [23], while post insulators are frequently used in railroad power systems. The comparison of the T/B value distribution of this study and a previous study of this research group is shown in Figure 8. Yang et al. [24] studied the nonuniformity of suspension insulators. The average T/B value of transmission line suspension insulators is 0.2, and most T/B values are less than 1. It can be seen from Figure 8 that the difference of T/B is significant between suspension insulators and post insulators.
4.2. Comparsion of Insulator Type
- Figure 10 shows the comparison results of the nonuniformity of the two insulators under different concentrations of pollution particles. From the results, it can be seen that the T/B values of both insulators show a decreasing trend as the concentration of pollution particles increases. The T/B value of a suspension insulator changes more rapidly with an increasing concentration, while the T/B value of a post insulator changes relatively smoothly. The T/B value of a suspension insulator is below 1; that is, the bottom surface of the suspension insulator is more heavily contaminated than the top surface under all kinds of pollution particle concentration. The T/B values of post insulators are concentrated in the range of 0.5–1.25, which indicates that the distribution is more uniform than the suspension insulator.
- Combining the field results in Table 3 with the simulation results in Figure 10, it can be seen that the suspension insulators used in the EPRI standard have more contamination on the top surface during the natural accumulation of contamination. As the contamination level increases, the number of contamination particles in the air increases, and the contamination on the bottom surface increases relatively, resulting in a decrease in the corresponding T/B value. For the rod insulator, the increase in pollution level has little effect on the value of T/B. However, the bottom surface pollution increases relatively, and the T/B value changes from lower than 1 to higher than 1.
- Differences in arrangement can also affect nonuniformity. Railway insulators are often at a certain angle to the ground when used in railroad traction power supply facilities. The effect of changing a particle entry angle was calculated using Ansys Fluent. The wind speed was set to 7 m/s, the particle diameter was 10 μm, and the particle concertation was 0.06. As shown in Figure 11, the volume fraction contour displays the simulation result. Additionally, the T/B values were calculated to be 1/4.34, 1/3.03, 1/1.02, 1/0.5, and 1/0.15 for the variation of the angle from +60° to −60°. Thus, the arrangement angle also leads to a difference in T/B values for natural contaminated insulators in a high-altitude area.
4.3. Contamination Condition Comparsion
- Both soluble and insoluble deposition on the surface of insulators placed inside the tunnel are heavier than those placed outside the tunnel; the pollution level of insulators outside the tunnel is level d, while that inside the tunnel is level e.
- The insulators outside the tunnel were cleaned by rainwater, which dissolved and removed dirt from the insulator surface, which resulted in lower ESDD and NSDD compared with the insulators inside the tunnel that were not washed by rainwater. This effect leads to different levels between the two areas.
- The insulators inside the tunnel have higher NSDD/ESDD ratios than the insulators outside the tunnel, and the ratios of insulators inside the tunnel are 6.57, 5.88, and 9.30.
4.4. External Insulation Configuration
5. Conclusions
- (a)
- The natural pollution accumulation characteristics of railway insulators in a high-altitude area are significantly different from insulators commonly used in power systems. The ESDD range of railway insulators is 0.003–0.220 mg/cm2, mainly at 0.003–0.03 mg/cm2. The NSDD/ESDD ratio range of railway insulators concentrates at 0–10.
- (b)
- The deposition on railway insulator surfaces is mainly composed of NaCl. Meanwhile, NaCl is used in the artificial contamination experiment, so the external insulation configuration calculated according to the pollution flashover experiment of artificial contamination needs to consider a certain margin. Additionally, the influence of pollution components on flashover voltage is to be further considered.
- (c)
- Based on this study, the pollution nonuniformity of line suspension insulators is different from that of railway post insulators. According to the EPRI standard, the external insulation configuration would be risky, since the range of given creepage distance and structural height is insufficient to use in high-altitude railway. Therefore, it is recommended to pay attention to the configuration and clean the insulator regularly.
- (d)
- According to this study, the natural deposition on insulators contains many components and is nonuniformly distributed. Thus, it is suggested that while designing the external insulation configuration of railway insulators, the flashover voltage is corrected, considering the nonuniformity and contamination components.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Type | Height (mm) | Diameter (mm) | Creepage Distance (mm) |
---|---|---|---|
QBG-25/16 | 790 | 220 | 1600 |
Test Site | Components | Mole Fraction | Test Site | Components | Mole Fraction |
---|---|---|---|---|---|
Site 1 | MgSO4 | 56.24% | Site 2 | NaCl | 36.34% |
KNO3 | 17.93% | Na2SO4 | 34.29% | ||
CaSO4 | 12.44% | NaH2PO4 | 25.45% | ||
Other | 13.39% | Other | 3.92% | ||
Site 3 | KNO3 | 22.50% | Site 4 | NaCl | 53.43% |
CaSO4 | 21.80% | CaSO4 | 17.63% | ||
KCl | 19.79% | Na2SO4 | 13.33% | ||
Other | 35.91% | Other | 14.61% | ||
Site 5 | KCl | 44.71% | Site 6 | NaCl | 61.88% |
CaSO4 | 20.63% | CaSO4 | 25.36% | ||
KNO3 | 19.83% | Na2SO4 | 6.82% | ||
MgSO4 | 14.83% | Other | 5.94% | ||
Site 7 | KCl | 33.86% | Site 8 | Na2SO4 | 35.70% |
KNO3 | 32.15% | NaCl | 26.00% | ||
K2SO4 | 16.45% | NH4NO3 | 25.70% | ||
Other | 17.54% | Other | 12.6% | ||
Site 9 | KCl | 38.34% | Site 10 | NaCl | 50.08% |
K2SO4 | 29.21% | Na2SO4 | 27.69% | ||
KNO3 | 18.59% | KF | 8.45% | ||
Other | 13.86% | Other | 13.78% | ||
Site 11 | NaCl | 48.91% | Site 12 | NaCl | 40.41% |
NaNO3 | 21.43% | Na2SO4 | 23.81% | ||
Na2SO4 | 15.69% | NaNO3 | 18.63% | ||
Other | 13.97% | Other | 17.15% | ||
Site 13 | KCl | 65.78% | Site 14 | KCl | 55.06% |
CaSO4 | 22.13% | CaSO4 | 29.42% | ||
MgSO4 | 12.09% | MgSO4 | 15.52% | ||
Site 15 | KCl | 76.26% | Site 16 | NaCl | 43.02% |
CaSO4 | 13.96% | Na2SO4 | 40.06% | ||
KNO3 | 9.78% | Other | 16.92% | ||
Site 17 | NaCl | 40.52% | |||
Na2SO4 | 31.75% | ||||
CaSO4 | 18.01% | ||||
Other | 9.72% |
Literature | Contamination Level | ||||
---|---|---|---|---|---|
a | b | c | d | e | |
This study | 1/0.62 | 1/0.74 | 1/1.55 | 1/1.68 | 1/1.76 |
EPRI [18] | 1/1 | 1/3 | 1/5 | 1/8 | 1/15 |
Tunnel Number | Sample Location | ESDD (mg/cm2) | NSDD (mg/cm2) |
---|---|---|---|
Tunnel 1 | Outside | 0.076 | 0.267 |
Inside | 0.082 | 0.539 | |
Tunnel 2 | Outside | 0.056 | 0.521 |
Inside | 0.093 | 0.547 | |
Tunnel 3 | Outside | 0.086 | 1.105 |
Inside | 0.220 | 2.045 |
Altitude/Air Pressure (m/kPa) | U50 (kV) SDD (mg/cm2) | |||
---|---|---|---|---|
Light 0.03 | Medium 0.05 | Heavy 0.10 | Very Heavy 0.15 | |
3000/70.0 | 47.8 | 39.8 | 30.9 | 24.8 |
4500/57.7 | 42.9 | 35.1 | 25.8 | 20.9 |
Altitude/Air Pressure (m/kPa) | Referenced T/B Standard | Insulator Configuration (cm) | Contaminated Area Level SDD (mg/cm2) | |||
---|---|---|---|---|---|---|
Light 0.03 | Medium 0.05 | Heavy 0.10 | Very Heavy 0.15 | |||
3000/70.0 | This paper | 180.87 | 192.19 | 244.52 | 302.52 | |
H’ | 122.67 | 130.57 | 166.11 | 205.52 | ||
EPRI | 145.26 | 162.84 | 197.63 | 228.59 | ||
H’ | 98.68 | 110.62 | 134.26 | 155.29 | ||
4500/57.7 | This paper | 201.20 | 217.93 | 292.85 | 358.98 | |
H’ | 136.68 | 148.05 | 198.95 | 243.87 | ||
EPRI | 161.86 | 184.65 | 236.70 | 271.24 | ||
H’ | 109.96 | 125.43 | 160.80 | 184.27 |
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Zhang, Z.; Chen, S.; Jiang, X.; Hu, J.; Hu, Q. Analysis of Natural Pollution Accumulation Characteristics of Insulators for Railroads in High-Altitude Environment. Energies 2023, 16, 5738. https://doi.org/10.3390/en16155738
Zhang Z, Chen S, Jiang X, Hu J, Hu Q. Analysis of Natural Pollution Accumulation Characteristics of Insulators for Railroads in High-Altitude Environment. Energies. 2023; 16(15):5738. https://doi.org/10.3390/en16155738
Chicago/Turabian StyleZhang, Zhijin, Siyi Chen, Xingliang Jiang, Jianlin Hu, and Qin Hu. 2023. "Analysis of Natural Pollution Accumulation Characteristics of Insulators for Railroads in High-Altitude Environment" Energies 16, no. 15: 5738. https://doi.org/10.3390/en16155738
APA StyleZhang, Z., Chen, S., Jiang, X., Hu, J., & Hu, Q. (2023). Analysis of Natural Pollution Accumulation Characteristics of Insulators for Railroads in High-Altitude Environment. Energies, 16(15), 5738. https://doi.org/10.3390/en16155738