Research on Gravity Energy Saving Reconstruction Technology of Circulating Cooling Water in Mechanical Ventilation Cooling Tower of a Steel Plant
Abstract
:1. Introduction
2. Research Object
3. Reconstruction Technology and Method
3.1. Turbine Power Generation Technology (Method 1)
3.1.1. Power Generation Accounting
3.1.2. Electricity Saving
3.2. High Water Collection Technology (Method 2)
3.2.1. Electric Energy Saving
3.2.2. Electricity Cost Saving
3.3. Performance Analysis of High-Level Tank
3.3.1. Cooling Performance
3.3.2. Resistance Property
3.3.3. Noise Reduction Performance
4. Investment Cost Budget
4.1. One-Time Investment
4.2. Operation and Maintenance Investment
4.3. Investment Return Cycle
5. Conclusions
- (1)
- The gravity energy wasted by a steel plant cooling is 955.50 kW per second, and the annual energy consumption reaches 7.64 million kW·h. The annual electricity cost is 0.64 million dollars based on the industrial electricity price of 0.083 dollars/kW·h.
- (2)
- The use of turbine power generation technology and high water collection technology is conducive to the conversion of gravity energy, and the energy saving amount increases with the increase of water head height. When the height of the rain area used is 5 m, the annual energy of the turbine power generation and the high water collection belt reach 4.70 million kW·h and 7.35 million kW·h, respectively, thus the high water collection technology has more significant energy saving potential.
- (3)
- With the help of turbine power generation technology and a high water collection high water tank design, it is helpful to eliminate rain areas and improve the efficiency of water–gas heat exchange, so that the water temperature of the tower is reduced by 0.13 °C, compared with the conventional cooling tower. Meanwhile, the ventilation resistance in the rain area is weakened, the resistance coefficient can be reduced by about 40–50%, and the noise can be reduced within 10 dB (A) under the diversion of the water collection device.
- (4)
- For six concrete square mechanical ventilation and cooling towers in a steel plant, the total investment cost of turbine power generation technology is 0.563 million dollars and the total cost of high water collection technology is 0.446 million dollars, for the rational use of gravity energy in circulating cooling water. The investment payback period is within two years.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Cooling Tower Type | Rated Pump Flow | Temperature Differential | Number |
---|---|---|---|
1# circulating cooling tower | Q = 2 × 3500 m3/h | △T = 7 °C | 2 |
2# circulating cooling tower | Q = 2 × 3500 m3/h | △T = 7 °C | 1 |
3# circulating cooling tower | Q = 2 × 3500 m3/h | △T = 7 °C | 1 |
4# circulating cooling tower | Q = 2 × 4000 m3/h | △T = 7 °C | 2 |
5# circulating cooling tower | Q = 2 × 3500 m3/h | △T = 7 °C | 1 |
6# circulating cooling tower | Q = 2 × 3500 m3/h | △T = 7 °C | 1 |
Index Parameter | Value | Unit |
---|---|---|
Single cooling tower water flow | 9000 | m3/h |
Cooling tower number | 6 | / |
Cooling tower total height HT | 13.25 | m |
Packing height HP | 1.5 | m |
Rain area height HR | 6.5 | m |
Water inlet height H in | 8 | m |
Accounting Index | Gravitational Energy Loss | Electrical Energy Consumption | Economic Loss |
---|---|---|---|
Value | 955.50 | 7.64 | 0.64 |
Unit | (kW) | million kW·h | million dollars |
Water Level Height (m) | H1 | H2 | H3 | H4 | H5 |
---|---|---|---|---|---|
Power (kW) | 117.6 | 235.2 | 352.8 | 470.4 | 588 |
Electric energy (million kW·h) | 0.94 | 1.88 | 2.82 | 3.76 | 4.70 |
Working Condition | H1 | H2 | H3 | H4 | H5 |
---|---|---|---|---|---|
Water level height (m) | 1 | 2 | 3 | 4 | 5 |
Electricity saving (million dollars) | 0.078 | 0.158 | 0.236 | 0.315 | 0.393 |
Water Level Height (m) | H1 | H2 | H3 | H4 | H5 |
---|---|---|---|---|---|
Pumping power (kW) | 184 | 368 | 551 | 735 | 919 |
Energy saving (million kW·h) | 1.47 | 2.94 | 4.41 | 5.88 | 7.35 |
Working Condition | H1 | H2 | H3 | H4 | H5 |
---|---|---|---|---|---|
Water level height (m) | 1 | 2 | 3 | 4 | 5 |
Electricity cost savings (million dollars) | 0.123 | 0.246 | 0.369 | 0.492 | 0.615 |
Water Level Height (m) | H1 | H2 | H3 | H4 | H5 |
---|---|---|---|---|---|
Electricity loss | 0.64 | 0.64 | 0.64 | 0.64 | 0.64 |
Method 1 | 0.078 | 0.158 | 0.236 | 0.315 | 0.393 |
Method 2 | 0.123 | 0.246 | 0.369 | 0.492 | 0.615 |
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Tang, C.; Zhang, C.; He, D.; Zhang, F.; Wei, Y.; Yang, Z.; Yan, Y. Research on Gravity Energy Saving Reconstruction Technology of Circulating Cooling Water in Mechanical Ventilation Cooling Tower of a Steel Plant. Energies 2023, 16, 6274. https://doi.org/10.3390/en16176274
Tang C, Zhang C, He D, Zhang F, Wei Y, Yang Z, Yan Y. Research on Gravity Energy Saving Reconstruction Technology of Circulating Cooling Water in Mechanical Ventilation Cooling Tower of a Steel Plant. Energies. 2023; 16(17):6274. https://doi.org/10.3390/en16176274
Chicago/Turabian StyleTang, Chuan, Chenghua Zhang, Dan He, Feng Zhang, Yu Wei, Zhongqing Yang, and Yunfei Yan. 2023. "Research on Gravity Energy Saving Reconstruction Technology of Circulating Cooling Water in Mechanical Ventilation Cooling Tower of a Steel Plant" Energies 16, no. 17: 6274. https://doi.org/10.3390/en16176274
APA StyleTang, C., Zhang, C., He, D., Zhang, F., Wei, Y., Yang, Z., & Yan, Y. (2023). Research on Gravity Energy Saving Reconstruction Technology of Circulating Cooling Water in Mechanical Ventilation Cooling Tower of a Steel Plant. Energies, 16(17), 6274. https://doi.org/10.3390/en16176274