Load Capacity of Nickel–Metal Hydride Battery and Proton-Exchange-Membrane Fuel Cells in the Fuel-Cell-Hybrid-Electric-Vehicle Powertrain
Abstract
:1. Introduction
2. Research Methodology
2.1. Study Object
2.2. Chassis Dynamometer
3. Scope of the Study
4. Hybrid Propulsion Research
5. Power Share of Propulsion System Components
6. Analysis of Fuel-Cell Operation
7. Battery Operation Indicators
8. Indicators of Hybrid Powertrain Operation
9. Conclusions
- The experimental study presented here concerns the evaluation of the effect of the load on the drivetrain of the FCAT-30 model hybrid vehicle, equipped with a PEM fuel cell, on the performance of selected structural components. The voltage and current of the battery (BATT), fuel cell (FC), and drivetrain (OUT) were selected as the directly measured parameters analyzed. Based on the measured parameters, the performance of the components was evaluated, and the analysis was extended to include the energy balance.
- It was pointed out that there is a variation in power distribution with respect to the applied load. When operating the system without an external load, the cell generates an approximately constant power of about 12 W during the test, which is between 20% and 50% of the power transferred to the drive, depending on the speed of the vehicle. The use of an external dynamic load results in cyclic operation of the cell with a peak power of 15 W, where the fuel-cell-stack contribution ranges from 0% (off state) to 38%.
- Regardless of the test conditions, there is a process of flushing the anode channels, manifested by momentary jumps in cell voltage and current. For dynamic load conditions of current decay (deactivation of cell operation), clear jumps in cell-stack voltage from 8.5 V to 13.7 V were recorded. The no-load fuel-cell-stack operation area was indicated as a voltage below 8.4 V for no-load operation and above 8.4 V for the dynamic-external-load test. The results of the analysis of the energy flow within the NiMH battery indicate a small share of charging from the fuel cell with current in the 0–2 A range. The external-load test significantly increases the power demand, which puts a significant strain on the battery, which is the main energy source.
- Analysis of the energy balance shows that there are no situations where the drivetrain uses only the fuel cell, except at the beginning and end of the test, where the wheel speed is 0 m/s. For the no-load test, the drivetrain consumed 3597 J, of which 37.3% was energy from the fuel cell. For the external-load test, the vehicle consumed 6528 J, of which the energy of the cell accounted for 19.2%. It was noted that there was no significant effect in the way the drivetrain was loaded on the amount of energy produced by the fuel cell. In the overall balance, the difference between the test with and without load was 6.85%.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Parameter | Unit | Value |
---|---|---|
Fuel cell | ||
Fuel-cell type | – | PEM |
Number of cells | – | 14 |
Power | W | 30 |
Hydrogen pressure | MPa | 0.045–0.055 |
Cell-stack mass | g | 280 |
H2 flow at maximum Ne | dm3/min | 0.42 |
System efficiency | % | 40 (at max power) |
Battery | ||
Type | – | NiMH |
Max output voltage | V | 7.2 |
Electric capacity | mAh | 4200 |
Hydrogen storage | ||
Tank capacity | Ndm3 | 2 × 10 |
Purity | % | ≥99.995 |
Form of storage | – | AB5—metal hydrides |
Tank pressure | MPa | 3.0 |
Tank dimensions | mm × mm | ϕ22 × 88 |
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Pielecha, I.; Szwajca, F.; Skobiej, K. Load Capacity of Nickel–Metal Hydride Battery and Proton-Exchange-Membrane Fuel Cells in the Fuel-Cell-Hybrid-Electric-Vehicle Powertrain. Energies 2023, 16, 7657. https://doi.org/10.3390/en16227657
Pielecha I, Szwajca F, Skobiej K. Load Capacity of Nickel–Metal Hydride Battery and Proton-Exchange-Membrane Fuel Cells in the Fuel-Cell-Hybrid-Electric-Vehicle Powertrain. Energies. 2023; 16(22):7657. https://doi.org/10.3390/en16227657
Chicago/Turabian StylePielecha, Ireneusz, Filip Szwajca, and Kinga Skobiej. 2023. "Load Capacity of Nickel–Metal Hydride Battery and Proton-Exchange-Membrane Fuel Cells in the Fuel-Cell-Hybrid-Electric-Vehicle Powertrain" Energies 16, no. 22: 7657. https://doi.org/10.3390/en16227657
APA StylePielecha, I., Szwajca, F., & Skobiej, K. (2023). Load Capacity of Nickel–Metal Hydride Battery and Proton-Exchange-Membrane Fuel Cells in the Fuel-Cell-Hybrid-Electric-Vehicle Powertrain. Energies, 16(22), 7657. https://doi.org/10.3390/en16227657