Technical Implications of the Use of Biofuels in Agricultural and Industrial Compression-Ignition Engines with a Special Focus on the Interactions with (Bio)lubricants
Abstract
:1. Introduction
2. Global Trends in Scientific Publications on Biofuels
- (a)
- biodiesel OR {biodiesel blends} OR {biodiesel/diesel} OR bioethanol OR biofuel OR {ternary fuel blends}, obtaining 92,628 articles in the period 1974–2024 (i.e., 51 years);
- (b)
- (lubricant OR biolubricant) AND (biodiesel OR {biodiesel blends} OR {biodiesel/diesel} OR bioethanol OR biofuel OR {ternary fuel blends}), obtaining 504 articles in the period 1995–2024 (i.e., 30 years);
- (c)
- (nanoparticles OR nanofuels) AND (biodiesel OR {biodiesel blends} OR {biodiesel/diesel} OR bioethanol OR biofuel OR {ternary fuel blends}), obtaining 2578 articles in the period 2000–2024 (i.e., 25 years);
- (d)
- (lubricant OR biolubricant) AND (nanoparticles OR nanofuels) AND (biodiesel OR {biodiesel blends} OR {biodiesel/diesel} OR bioethanol OR biofuel OR {ternary fuel blends}), obtaining 20 articles in the period 2011–2024 (i.e., 14 years).
3. Why Biofuels Are Used in Agricultural and Industrial Heavy-Duty Engines
- By employing more renewable fuels produced locally, concerns about the dependency on fossil fuels may be allayed [17].
- It is possible to enhance the energy and environmental performance of the ICE, due to some superior physical and chemical characteristics of alternative fuels as compared to fossil fuels [1,18,19]. Notwithstanding some fossil fuels (e.g., diesel fuel) have a higher lower heating value than biodiesel and vegetable oil, this metric alone does not capture the full advantages brought by biofuels to engine performance and environmental impact. Biofuels, such as biodiesel, indeed, offer several advantages, including renewability, biodegradability, and lower emissions of greenhouse gases during combustion. These attributes contribute to a reduced environmental footprint and increased energy security, which are critical considerations in the transition towards sustainable energy sources.
- Biodiesel and alcohols have higher oxygen content compared to diesel fuel. This characteristic ensures the promotion of complete combustion [20]. Unfortunately, this characteristic can also result in the faster degradation of some properties of lubricant and materials coming into contact with biofuels, due to an increased solvency characteristic of higher blending rates. The search for a trade-off highlights the need for ongoing research to optimize biofuel formulations and engine designs to mitigate these effects.
- The maximum heat release rate (HRR) is kind of lower for biodiesel–diesel–ethanol blends and rises with the ethanol proportion in diesel–ethanol blends [1]. In diesel–ethanol blends, the ignition delay rises as the ethanol proportion rises, while it falls marginally in biodiesel–diesel–ethanol blends or when a cetane number (CN) improver is added [21,22,23]. In blends of diesel fuel and ethanol, cylinder pressure rises with increasing ethanol content, whereas it either slightly falls or remains similar in blends of biodiesel and diesel with ethanol [24,25].
- In terms of engine performance, when compared to the use of fossil (diesel) fuel, the brake-specific fuel consumption is greater in all the investigated circumstances; the brake thermal efficiency increases or is comparable; and the expressed power is very similar to or slightly lower. Some changes in exhaust gas temperatures were noted; the indicated mean effective pressure also shows minor variations or decreases when fuel blends contain more than 35% ethanol [1,4,23,24,25].
- Due to the increased demand for diesel fuel, renewable biodiesel from affordable sources, which can supply the need, is required. Realistically, the use of sustainable biodiesel in large quantities may immediately enhance engine performance and emission characteristics [26].
- The use of biodiesel in diesel engines reduces GHG emissions, and more reductions are possible with the anticipated growth in biodiesel production and fuel consumption [27].
3.1. Classification of Liquid Biofuels Used in Agricultural and Industrial Heavy-Duty Engines
3.1.1. Biodiesel, First-Generation Biofuels
3.1.2. Alcohols Methanol, Ethanol, Butanol
- Strong corrosive effect on metal parts: Figure 4 summarizes the scanning electron microscopy (SEM) images taken of the engine components’ surfaces before and after they were exposed to fuel samples for 180 days. The photographs demonstrate that the polished surface of the pistons has less corrosion damage than the surface exposed to fuel samples [57].
- Reduction in HC and CO exhaust, while NOx emission and formaldehyde formation increase 5 times (when using M85 fuel) [44].
- Because of its propensity to react with water and separate from petrol, it results in a heterogeneous combination.
- Higher cetane number;
- Lower corrosion;
- Lower ignition temperature;
- Lower evaporation enthalpy [61].
3.2. The Main Fluid Dynamic and Thermodynamic Properties of Fuels for ICEs
4. Lubrication and Complications of Interaction of Biofuels with Lubricants
4.1. Non-Biological Lubricants
4.2. Biological Lubricants
4.3. Important Properties for Lubricating Oil Performance
- Viscosity. The most important characteristic of lubricants, which is measured as the fluid resistance to flow, directly related to the minimization of friction losses, is viscosity. The viscosity of the lubricating oil in an engine can decrease or increase due to the dilution operated by the fuel and according to the type of fuel used (diesel fuel causes it to decrease and heavy diesel fuel causes it to increase) [98]. Another factor that increases viscosity is oil aging due to progressive oxidation and thermal degradation [99]. One of the effects of too-high viscosity is an excessive resistance to flow, and one of the effects of too-low viscosity is the excessive wear of moving organs due to the lubricant film not being preserved between the moving surfaces [98,100]. In general, increasing the temperature of the lubricant leads to a decrease in viscosity [101], but, if the viscosity index is high (above 200), that lubricant has an outstanding advantage because, in this case, the viscosity will not be affected by temperature [102].
- Thermal stability. Thermal stability is another essential lubricant property, especially when vegetable oil is used as a lubricant under high-temperature conditions. The onset temperature, which can be defined as the temperature at which lubricant begins to decompose, determines thermal stability. Thermal stability is primarily determined by the chemical composition and fatty acid composition (FAC) of a hydrocarbon [103,104].
- Oxidation resistance. Oxidation is a chemical reaction that occurs when oil is exposed to oxygen and heat, resulting in thickening of the oil, sediment formation, and acidity. To preserve its efficacy and prevent engine or machinery damage, lubricating oil should have a high oxidation resistance [105].
- Wear protection. Strong film-forming lubricants can efficiently separate contact surfaces, resulting in minimal wear of interacting surfaces and low friction in mixed and boundary lubrication regimes. Therefore, the indicators of wear and friction are necessary to comprehend a lubricant’s efficacy [106].
- Foam resistance. One of the most fundamental physical properties of lubricants is their resistance to foam formation. In the formulation of a lubricant, detergent and anti-oxidation additives may contribute to the formation of foam. Foaming results in discontinuous lubrication, and the addition of anti-foaming agents prevents the formation of stable foam in oil. Antifoaming agents reduce the surface tension of air bubbles by breaking them into smaller bubbles or eliminating them on the surface, thereby promoting the rapid decomposition of foam [109].
- Compatibility with seals and materials. It is essential that lubricating oil is compatible with the seals and materials of the machinery. It should not cause seals, gaskets, or other components to expand, contract, or deteriorate [110].
- Water content. The presence of water [111] in the lubricant will cause many complications. It worsens the rheological properties, reduces the ability of lubrication and insulation, reduces the possibility of bearing load transfer, speeds up the oxidation process of the oil, rinses out the improvers, increases the amount of sediment, and causes corrosion [112]. According to the manufacturers’ regulations, the source should be investigated for the limit of 0.2% [111], while remedial measures are necessary at 0.5%. Also, the presence of Na and Mg in the lubricant indicates contamination with salt water [98], which is another condition to be avoided.
- Flash point. The flash point is the lowest temperature at which a liquid may generate sufficient vapor to combine with air to ignite. Commercial products must comply with specific flash points to guarantee safe handling, transit, and use because this can pose a major fire risk. The precise flash point specifications, which might change depending on the product and how it will be used, are frequently set by supervisory authorities or organizations that develop industry standards [98,113,114].
- Content of metal particles. Metals, non-metals, and chemicals can belong to one of the main categories of wear metals, oil elements, pollutants, and additives. The limits of chemical components accepted in the industry for diesel engines are summarized according to Table 6. Due to the wear and tear of engine components, metal particles are discharged into the lubricant during engine operation. In addition to dust, dirt, and combustion by-products, lubricants can contain other contaminants. As a guide for monitoring the metal particle content of the lubricating oil, the limits presented in Table 6 are used. They represent the permissible maximum levels of each metal component in the lubricant, which can indicate abnormal engine wear or other problems. By frequently monitoring the metal particle content in the lubricant and comparing it to the limits presented in Table 6, engine operators can determine if the engine is experiencing abnormal degradation or other issues that may necessitate maintenance [100,115].
- Total Base Number (TBN). TBN refers to a lubricant’s capacity to neutralize acids, measured by the quantity of potassium hydroxide (KOH) needed to neutralize one gram of the lubricant sample, expressed in milligrams. TBN is a crucial parameter in petroleum products, and its value fluctuates based on the specific use case [116,117].
- Total Acid Number (TAN). TAN is a crucial parameter for evaluating the overall acidity of a substance, determined by the quantity of potassium hydroxide required to neutralize the acids present in one gram of lubricant. TAN testing plays a vital role in assessing additive depletion, acidic contamination, and oxidation in lubricants, contributing to the proactive preservation of equipment. This measurement encompasses both low-pH organic acids and high-pH inorganic acids within the lubricant. An increase in TAN indicates lubricant oxidation, which may result from factors such as time or operational temperature [118,119].
5. Possible Problems in Using Biofuels in Internal Combustion Engines
- In comparison to conventional fuels, biofuels often include more water [1] and oxygen [120], which can cause, for example, fuel system components to corrode [1]. Older engines that might not have been built to manage the increasing levels of water and oxygen of actual fuels may find this to be especially problematic. Fuel leaks and other issues brought on by corrosion can cause serious damage to an engine [121]. The high temperature of combustion leads to an increase in the acidity of biodiesel and the chemical reaction between biodiesel and the surface of the injection nozzle, and these processes of oxidation and corrosion increase the level of wear [122].
- Compared to traditional fuels, biofuels have a larger potential for pollutant build-up, including dust, debris, and other impurities [123]. Due to chemical differences, biodiesel has a higher boiling point and a more limited range compared to diesel, which leads to accumulation in crankshaft oil [124]. These impurities may block diesel fuel filters [125,126] and injectors, thus reducing engine output and energy efficiency [127]. Biofuels may also be more susceptible to clogs and other issues with the fuel system [128,129,130,131].
- If exposed to cold temperatures, biofuels could be more likely to gel or form wax, which might lead to fuel system clogging and engine stalling. In colder areas where winter temperatures can drop dramatically this can be very hazardous [137].
- In comparison to traditional fuels, biofuels have the potential to minimize greenhouse gas emissions while maintaining equal engine power output; however, the actual emissions profile can vary greatly depending on the kind of biofuel, the method of production, and the engine technology. For instance, some types of biofuels may increase emissions of specific pollutants including nitrogen oxides (NOx) [23,138,139] or particulate matter (PM) [140], which may be harmful to the environment and the general public health.
- The ignition and combustion characteristics of biofuels may differ from those of conventional fuels, which can impact engine performance and emissions. Some biofuels, for instance, may have lower volatility [30,141,142] or higher boiling points [143] than conventional fuels. This can result in issues such as misfires [144], decreased power output, and even, paradoxically, increased NOx emissions [145,146]. Pure biodiesel’s enhanced viscosity and density have an adverse effect on fuel atomization, air-fuel mixing, and the combustion process in a diesel engine that has not been adjusted to use such fuels [147].
Impact of Biofuels on Engine Lubricant: Performance, Dilution, and Degradation
6. Technical Solutions Proposed So Far to Handle Biofuels in ICEs
6.1. Modification of the Engine Design
6.2. Advanced Fuel Injection Technologies
6.3. Alternative Combustion Strategies
6.4. Implementing Exhaust Gas After-Treatment Systems
6.5. Using Fuel Preheating Systems
6.6. Using Advanced Sensors and Control Systems
6.7. Using Biofuel-Specific Engine Calibration
6.8. Developing New and Innovative Biofuel Blends
6.9. Using Nanoparticles to Empower Additives
6.10. Blending Biofuels with Traditional Diesel Fuel
- The duration of combustion is diminished due to the difference in combustion characteristics compared to diesel fuels [1]. By raising the fraction of ethanol in the diesel-ethanol blends, the maximum rate of heat release increases, while it decreases slightly for biodiesel–diesel–ethanol blends [23]. In diesel–ethanol blends, the ignition delay increases [23] as the ethanol proportion rises, although it decreases marginally in biodiesel–diesel–ethanol blends when an improver is added. In diesel-ethanol blends, cylinder pressure increases [24] with increasing ethanol proportion, but it decreases somewhat or stays constant in biodiesel–diesel–ethanol blends.
- Engine performance is modified when using blends of biofuels; in these cases, the specific fuel consumption is higher [4,25,238] compared to diesel fuel, and the brake-specific thermal efficiency increases [239] comparably, while the expressed power is slightly less or significantly comparable. The temperature of the exhaust gases shows small and minor changes. The mean effective pressure also showed minor changes [1].
6.11. Emulsified Biofuels
6.12. Improving the Quality and Consistency of Biofuels (Alternative Feedstocks)
6.13. Developing Advanced Lubricants
7. Conclusions and Recommendations
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Generation | Description | Used Feedstocks | Production Technologies | Examples |
---|---|---|---|---|
1st | Biofuels are produced using ingredients including grain, sugar, animal fats, and vegetable oils. | Sugarcane, corn, soybeans, wheat, barley | Fermentation and distillation for ethanol, transesterification for biodiesel | Ethanol, biodiesel, biobutanol, bioethanol |
2nd | Often referred to as advanced biofuels, these are fuels that may be produced from several forms of (waste) biomass, including plant and animal resources. | Switchgrass, wood chips, agricultural waste, municipal waste, forest residues | enzymatic hydrolysis and fermentation for ethanol, transesterification for biodiesel | Cellulosic ethanol, biomethane |
3rd | Biofuels are generated from aquatic autotrophic organisms. Microalgal organisms in particular have a superb capacity to produce important chemical and food products, which is primarily responsible for the manufacture of biodiesel. | Algae, cyanobacteria | Synthetic biology, metabolic engineering, and fermentation for hydrocarbons and biohydrogen | Algae-based biofuels |
4th | It is created from modified algae even though it is still in the experimental laboratory stage. Algae are undergoing metabolic modification in this way to raise their oil content, boost their capacity to trap carbon, and improve the cultivation, harvesting, and fermentation processes. Additionally, certain species of algae biomass use metabolic engineering to increase the lipid content and accelerate growth. | Synthetic biology and genetic engineering, bioengineered cyanobacteria, yeasts, fungus, or algae | Biomethanation, and power-to-liquid technologies | Synthetic biofuels |
Property | Unit | Diesel (EN 590) | Soybean Oil | Canola Oil | Palm Oil | Jatropha Oil | Rapeseed Oil | Animal Fat (Tallow) | Used Cooking Oil | Sunflower Oil | SAF-Flower Oil | Yellow Grease | Coconut Oil | Corn | Cottonseed Oil | Rice Bran Oil |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Density at 15 °C | [kg·L−1] | 0.82/0.84 | 0.88 | 0.87 | 0.87 | 0.86 | 0.87 | 0.87 | 0.87 | 0.86 | 0.88 | 0.89 | 0.86 | 0.86 | 0.88 | 0.88 |
Viscosity at 40 °C | [mm2·s−1] | 2.0/4.5 | 4.1 | 4.4 | 4.5 | 4.5 | 4.4 | 4.2 | 3.6 | 4.2 | 4.1 | 4.8 | 5.5 | 4.1 | 4.1 | 5.1 |
Flash point FP | [°C] | >+55.0 | +140.1 | +172.3 | +176.7 | +175.5 | +169.5 | +124.0 | +160.0 | +180.3 | +174.0 | +161.0 | +113.8 | +171.0 | +210.0 | +161.0 |
Cloud point | [°C] | −5/+3 | 0 | −3.25 | +14.25 | +5.66 | −3.50 | +13.00 | − | +1.33 | −4.00 | +8.00 | −1.60 | −4.00 | +1.70 | +0.55 |
Cold filter plugging point (CFPP) | [°C] | −15/−5 | −4 | − | +9 | − | −12 | +13 | − | −2 | −6 | +1 | −5 | −8 | − | − |
Cetane number, CN | [−] | >51.0 | 51.3 | 54.0 | 61.9 | 55.7 | 53.7 | 58.9 | 50.4 | 51.1 | 51.1 | 56.8 | 59.3 | 55.7 | 52.0 | 56.2 |
Iodine value | [gI2·(100g)−1] | − | 125.5 | 113.6 | 54.0 | 109.5 | 116.1 | 65.9 | − | 128.7 | 141.0 | 89.9 | 18.5 | 101.0 | 120.0 | 102.0 |
Acid value | [mgKOH·g−1] | − | 0.18 | 0.49 | 0.20 | 0.24 | 0.26 | 0.38 | − | 0.35 | − | − | 0.18 | − | 0.5 | − |
Sulphur content | [ppm] | <10 | 2 | 2 | 2 | 5 | 4 | 7 | − | 2 | − | 5 | 3 | 4 | − | − |
Pour point | [°C] | − | −3.2 | −8.0 | +14.3 | +6.0 | −11.0 | +10.0 | − | −2.0 | −7.0 | +3.0 | −8.3 | −2.0 | −12.5 | −6.8 |
Relative density | [−] | − | 0.882 | 0.883 | 0.873 | 0.876 | 0.879 | 0.878 | − | 0.878 | 0.879 | 0.879 | 0.874 | 0.883 | 0.885 | − |
Lower heating value | [MJ·kg−1] | 42.7 | 37.0 | 38.9 | 37.3 | 37.7 | 37.6 | 37.2 | − | 35.3 | − | 37.6 | 35.2 | 39.9 | 37.5 | 38.7 |
Higher heating value | [MJ·kg−1] | − | 39.7 | 41.3 | 40.6 | 40.7 | 41.1 | 37.0 | − | 40.6 | 42.2 | 39.4 | 38.1 | 43.1 | − | − |
Average chain length | [−] | − | 17.9 | 18.2 | 17.2 | 18.3 | 17.9 | 17.3 | − | 18.1 | 17.8 | 18.5 | 13.4 | 17.6 | − | − |
Average unsaturation | [−] | − | 1.50 | 1.34 | 0.62 | 1.15 | 1.31 | 0.59 | − | 1.59 | 1.63 | 1.06 | 0.12 | 1.46 | − | − |
Boiling point | [°C] | − | − | − | − | − | − | − | − | − | − | − | − | − | +280/+400 | − |
Stoichiometric air-fuel ratio (AFR) | [−] | − | − | − | − | − | − | − | − | − | − | − | − | − | 12.5 | − |
Property | Measurement Unit | Fuel | |||
---|---|---|---|---|---|
Methanol (CH3OH) | Ethanol (C2H5OH) | n-Butanol (C4H9OH) | Gasoline (C8H15) | ||
Density at 15 °C | [kg·m−3] | 791.3 | 789.4 | 809.1 | 750.0 |
Molecular weight | [kg·kmol−1] | 32.04 | 46.07 | 74.12 | 114.23 |
Vapor pressure | [mmHg] | 127.0 | 55.0 | 7.0 | 562.5 |
Boiling point | [°C] | +65.0 | +78.0 | +117.5 | +30.0/+190.0 |
Research octane number (RON) | [-] | 110 | 119 | – | 97 |
Motor octane number (MON) | [-] | 92 | 92 | – | 86 |
Cetane number | [-] | 5 | 11 | 17 | 8 |
Stoichiometric AFR | [kg·kg−1] | 6.50 | 9.00 | 11.10 | 14.70 |
Lower heating value at 15 °C | [MJ·kg−1] | 19.80 | 26.40 | 33.09 | 41.30 |
Higher heating value | [MJ·kg−1] | 22.88 | 29.85 | 36.07 | 48.00 |
Flash point at closed cup | [°C] | +12 | +13 | +29 | −45 |
Oxygen content by mass | [%] | 49.93 | 34.73 | 21.58 | 0.00 |
Hydrogen content by mass | [%] | 12.58 | 13.13 | 13.60 | ~14.00 |
Carbon content by mass | [%] | 37.48 | 52.14 | 64.82 | ~86.00 |
Vapor density (STP) | [kg·m−3] | 1.42 | 2.06 | 2.60 | 3.88 |
Heat of vaporization | [kJ·kg−1] | 1100 | 838 | 585 | 180–350 |
Surface tension at 20 °C | [mN·m−1] | 22.1 | 22.3 | 24.6 | 21.6 |
Dynamic viscosity at 20 °C | [mPa·s] | 0.57 | 1.20 | 2.80 | 0.60 |
Volumetric energy content | [MJ·m−3] | 15,871 | 21,291 | 26,795 | 31,746 |
Specific CO2 emissions | [g·MJ−1] | 68.44 | 70.99 | 71.90 | 73.95 |
Auto ignition temperature | [K] | 738 | 698 | 616 | 465/743 |
Adiabatic flame temperature | [K] | 2143 | 2193 | 2262 | ~2275 |
Vegetable Oil | Major Applications in Industry |
---|---|
Soybean Oil | Lubricant, hydraulic fluid, plasticizers, printing inks, pesticides, disinfectants, and in the manufacture of soap, plastics, and synthetic rubber. |
Canola Oil | The production of biodiesel and as a lubricant in the food industry. Hydraulic oils, tractor transmission fluids, metalworking fluids. |
Palm Oil | The production of soaps, candles, and as a lubricant in the textile and machinery industries. |
Sunflower Oil | The production of paints, varnishes, and as a lubricant in the machinery industry. Grease, diesel fuel substitutes. |
Peanut Oil | Lubricant in the machinery and textile industries, and in the production of soaps and cosmetics. |
Olive Oil | Automotive lubricants. The production of soaps and as a lubricant in the food industry. |
Coconut Oil | The production of soaps, cosmetics, as a lubricant in the food industry, and engine oils. |
Flaxseed Oil | The production of paints, varnishes, and as a lubricant in the machinery industry. |
Corn Oil | The production of biodiesel and as a lubricant in the food industry. |
Cottonseed Oil | The production of soaps and as a lubricant in the machinery and textile industries. |
Rapeseed Oil | The production of biodiesel and as a lubricant in the machinery industry. Air compressor-farm equipment. |
Sesame Oil | The production of soaps, cosmetics and as a lubricant in the food industry |
Castor Oil | The production of soaps, cosmetics, and as a lubricant in the machinery industry. Gear lubricants, greases. |
Grape seed Oil | The production of paints, varnishes, and as a lubricant in the machinery industry. |
Rice Bran Oil | The production of biodiesel and as a lubricant in the food industry. Cosmetics, soap making. |
Tallow oil | The production of candles, soaps, lubricants, plastics. |
Cuphea oil | Used in cosmetics and personal care products, motor oil. |
Crambe oil | Lubricant and industrial lubricant. Intermediate chemicals, surfactants |
Jojoba oil | Used in cosmetics, personal care products, and as a lubricant. |
Linseed oil | The production of paints, varnishes, stains, and lacquers. |
Safflower oil | Used in cosmetics, personal care products, and as a lubricant. |
Characteristics | Vegetable Oils | Mineral Oils |
---|---|---|
Source | Extracted from seeds, nuts, or fruits of plants | Derived from petroleum |
Chemical structure | Complex mixtures of fatty acids, triglycerides, and other compounds | Complex mixtures of hydrocarbons |
Density @ 20 °C (kg·m−3) | 910–940 | 820–900 |
Viscosity index (-) | 80–220 | 95–105 |
Pour point (°C) | −15 to −30 | −15 to −60 |
Flash point (°C) | >150 | >150 |
Oxidation stability | Neutral | Stable |
Hydrolytic stability | Not stable; can break down in the presence of water | Stable |
Cold flow behavior | May solidify or become thicker at low temperatures | Less affected by low temperatures |
Solubility in water | Insoluble | Insoluble |
Sludge forming tendency | Can form sludge when exposed to air and moisture | Minimal sludge formation |
Seal swelling tendency | Slender | Slender |
Shear stability | Stable | Stable |
Environmental impact | Renewable, biodegradable, and less harmful to the environment | Non-renewable, non-biodegradable, and can have a negative impact on the environment |
Metal Component | Normal (ppm) | Abnormal (ppm) | Critical (ppm) |
---|---|---|---|
Aluminum (Al) | <20 | 20–30 | >30 |
Chrome (Cr) | <10 | 10–25 | >25 |
Copper (Cu) | <30 | 30–75 | >75 |
Nickel (Ni) | <10 | 10–20 | >20 |
Iron (Fe) | <100 | 100–200 | >200 |
Sodium (Na) | <50 | 50–200 | >200 |
Lead (Pb) | <30 | 30–75 | >75 |
Tin (Sn) | <20 | 20–30 | >30 |
Silicon (Si) | <20 | 20–50 | >50 |
Researchers | Reference Lubricant | Reference Nanoparticles | Test Method(s) and Condition(s) | Results |
---|---|---|---|---|
Sulgani and Karimipour (2019) [266] | Engine oil (10W40) | Hybrid nano-powder of aluminum oxide (Al2O3) and iron (III) oxide (Fe2O3) | The thermal conductivity coefficient of the hybrid nanofluid was measured using the assistance of the KD2-Pro (by Decagon devices Inc., Pullman, WA, USA) thermal analyzer. The thermal conductivity was measured in the concentration range of 0.25% to 4.00% and the temperature range of 25 °C to 65 °C. | Even at low mass concentrations, nano-lubricant improved the thermal properties of 10W40 engine oil throughout a wide temperature range. The highest boost in thermal conductivity (33%) was observed at 4% mass fraction and 65 °C as shown in Figure 9. |
Celik et al. (2013) [267] | Engine oil (SAE 10W) | Nano hexagonal boron nitride (hBN) particles | Four distinct lubricant samples were made with engine oil containing 0–10% nano hexagonal boron nitride by volume spectroscopy and damaged substrate surfaces were examined (EDS). Ball-on-disc geometry was used to conduct wear testing. The worn surfaces of substrates were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy. | The friction coefficient increased by 14.4% and the rate of wear was reduced by 65% when nano hBN was used as an oil additive as shown in Figure 10. |
Jatti and Kumar (2015) [268] | Mineral-based multigrade engine oil (Castrol India Ltd., Mumbai, Maharashtra, India) | Titanium oxide nanoparticles (TiO2) | Friction-reduction and anti-wear properties were investigated using a pin-on-disc tribometer. Tests were carried out with nanoparticle concentrations of 0.5% wt., 1% wt., 1.5% wt., and 2% wt., loads of 40 N, 60 N, and 90 N, and sliding speeds of 0.5 m·s−1, 1.0 m·s−1, and 1.5 m·s−1. | It has been proven that adding nanoparticles to lubricants may significantly enhance their lubricating capabilities. As the friction coefficient dropped, rolling friction replaced sliding friction as a consequence of the nanoparticles moving into the friction zone with the flow of lubricant. |
Singh et al. (2021) [269] | Mongongo oil | SiO2 nanoparticles | Nanoparticles were added to the oil at varying quantities of 0.2%, 0.4%, and 0.8% based on weight. For the investigation of the tribological characteristics of the nano lubricants, the pin on the disc machine was considered. | The outcomes were better under all circumstances when the nanoparticle concentration was up to 0.4%. The friction and wear of the components are reduced even more than at 0.4% concentration when the concentration is raised to 0.8%. |
Singh et al. (2019) [270] | Mineral oil | Al2O3 (Aluminum Oxide), CuO (Copper Oxide), TiO2 (Titanium dioxide), ZnO (Zinc Oxide), molybdenum disulfide (MoS2), graphene oxide dotted with nickel nanoparticles (Sc–Ni/GO) | It is investigated how different nanoparticles behave under various loading circumstances, concentrations, and RPM. | A 0.01 vol. fraction of titanium dioxide (TiO2) can boost the load-carrying capacity of journal bearings by 40%, while paraffin oil containing 0.08% wt. of graphene oxide doped with nickel nanoparticles (Sc-Ni/GO) can decrease COF and wear scar width by 32% and 42%, respectively. |
Padgurskas et al. (2013) [271] | Mineral oil (SAE 10) | Fe, Cu, and Co nanoparticles | In order to calculate the coefficient of friction, a four-ball tribotester was used. The experiments were placed at the usual room temperature. | Nanoparticles in oil reduced friction and wear by as much as 1.5 times compared to oil without them. The use of copper nanoparticles, either alone or in combination with other nanoparticles, was shown to be the most effective strategy in tribological testing to minimize wear and friction. They found that combining different nanoparticles improved performance over using them alone. |
Wan et al. (2015) [272] | Lubricating oil (SAE 15W40) | Nanoparticles of boron nitride (BN) | The lubricating oil’s rheological behavior was measured using a rheometer, and the nano-anti-wear lubricant’s anti-frictional performance was examined using a tribo-tester. Nano-BN oils with concentrations of 0.1% wt., 0.5% wt., and 1.0% wt. were created and designated as BN01, BN5, and BN1. | A concentration of 0.1% wt. for nanoparticles was calculated based on the friction coefficient and line roughness of the weathered surface. Lubricating oil with a trace amount of boron nitride nanoparticles may perform well tribologically, as evidenced by atomic force microscopy and scanning electron microscopy analyses of wear track morphology and X-ray energy dispersive spectroscopy analyses of element distributions on the worn surface. With an increase in temperature, the viscosity of both the basic oil and nano-BN oils decreased significantly. |
Asnida et al. (2018) [273] | Engine oil (SAE 10W30) | Copper (II) oxide nanoparticles | Physical properties of dispersed lubricants were analyzed by checking their moisture content and viscosity. The piston skirt standard, aluminum 6061, was put to the test in a piston skirt-liner contact tester in order to determine the amount of wear and friction. RSM was used to construct the experimental design. To determine the optimal lubricant concentration, the effects of rotational speed (200, 250, and 300 rpm), volume concentration (0.005% and 0.01% of dispersed nanomaterial), and load (2 N, 5.5 N, and 9 N) were tested. Experimental wear was measured using Field Emission Scanning Electron Microscope (FESEM). | The results demonstrated that the base oil-dispersed CuO nanoparticles had effective friction-reduction and anti-wear capabilities. When a concentration of 0.005% wt. was employed, the resulting coefficient of friction was 0.06125, and the wear rate was 0.2482 mm3·(Nm)−1. The component element of the nanoparticles precipitated at the contact region, according to SEM data. The EDAX analysis revealed a protective layer. The optimal parameters were 291 rpm speed, 0.008% concentration, and 75.152 N load. |
Raina and Anand (2018) [274] | Polyalphaolefin (PAO) oil | Diamond nanoparticle | The concentrations of the diamond nanoparticles utilized in the research range from 0–0.8% wt. The tests have been run at a constant load of 100 N and a constant sliding speed of 0.58 m·s−1. Evaluation of the concentration’s impact on friction wear performance. For steel/steel contacts, frictional properties are measured using a pin-on-disc tribometer. To better understand how lubricants wear, scanning electron microscopy (SEM) has been used. | The study’s findings showed that PAO oil with 0.2 weight percent of diamond nanoparticles had the lowest coefficient of friction (COF). The SEM photographs of the worn surfaces showed that there is little surface damage (0.2% wt.) and that the diamond nanoparticles’ ploughing impact is primarily responsible for the wear. |
Zulkifi et al. (2013) [275,276] | Paraffin oil and Biolubricant. Biolubricant was derived from palm oil-based TMP (trimethylolpropane) ester | TiO2 nanoparticles | Tribotester with four balls was used for the friction and wear investigations. A 10-min experiment with 40 kg, 80 kg, 120 kg, and 160 kg was run at 1200 rpm. The test temperatures were set to normal. | The results of the experiments show that the friction may be significantly reduced by mixing nanoparticles of TiO2 with a TMP ester. The inclusion of TiO2 nanoparticles at 160 kg reduced the friction coefficient by 15% and the wear scar width by 11% compared to TMP ester without TiO2 nanoparticles. |
Gulzar et al. (2015) [277] | Chemically modified palm oil (CMPO) | Molybdenum disulphide (MoS2), copper(II) oxide (CuO) nanoparticles | To produce nanolubricants, CMPO was combined with 1% wt. CuO and MoS2 nanoparticles. Nanoparticle-enhanced chemically modified palm oil (CMPO) was tested for its anti-wear (AW) and extreme pressure (EP) capabilities using a four-ball and sliding wear test. Wear surfaces were analyzed using scanning electron microscopy, energy-dispersive X-ray spectroscopy, and micro-Raman scattering spectroscopy. | The anti-wear (AW)/extreme pressure (EP) characteristics of the MoS2 nanoparticles were superior to those of the CuO nanoparticles. Agglomerates could be reduced more easily when a surfactant with 1% wt. oleic acid content was added. |
Gulzar et al. (2017) [278] | Bio-based lubricant (Palm TMP ester) | Modified CuO nanoparticle suspensions | Four-Ball Extreme Pressure (EP) testing and sliding wear tests were used to assess wear protection. | CuO-enriched suspensions with changed surfaces exhibited consistent and predictable behaviors. In experiments where piston rings and cylinders moved past one another, the inclusion of anionic surfactant not only assisted with nanoparticle suspension but also with wear reduction. The AW/EP properties of the surface-modified nano-CuO enriched TMP ester are significantly better than those obtained without surfactant. |
Shafi and Charoo et al. (2020) [279] | Biolubricant–hazelnut oil | Zirconium-dioxide (ZrO2) nanoparticles | The studies are conducted using different shear rates of 1–4000 s−1 at low temperatures (20 °C to −10 °C) and high temperatures of 40 °C. The oil has three distinct weight percentages (% wt.) of nanoparticles added to it: 0.5, 1.0, and 1.5. | The mixture’s viscosity was determined to be at its highest (5.8%) when 1.5% ZrO2 by weight was added to hazelnut oil at 40 °C. Hazelnut oil also maintains its flowability at extremely low temperatures, showing outstanding resistance to the increase in viscosity at lower temperatures. |
Singh et al. (2020) [280] | Modified Juliflora oil for bio-based lubricant | TiO2 nanoparticles | Kinematic viscosity, viscosity index, flash point, and iodine value of the lubricants were all assessed. A scanning electron microscope (SEM) was needed to look at the worn surfaces. The oil’s kinematic viscosity rises as a result of the chemical modification and the inclusion of the nanoparticles. | Nanoparticles raise the flash point, peaking at 0.6% TiO2 nanoparticles. With this nanoparticle content, it was observed a reduced pin wear and COF during the tribological study. Due to effective surface lubrication, SEM images indicated better surfaces when nanoparticles were applied up to 0.6% at weight concentration. The best nanoparticle addition was 0.6% in chemically modified oil, which had a superior anti-wear mechanism. Oil that has been altered with nanoparticles showed higher viscosity, viscosity index, flash point, and lowest iodine and acid values. |
Roselina et al. (2020) [281] | Palm oil biolubricant | TiO2 nanoparticles | The TiO2 nanoparticles were blended with lubricants using the ultrasonication technique for 30 min after being added at weight percentages of 0, 0.5, and 1.0 for each sample. | According to the experimental findings, at both 40 °C and 60 °C, samples of palm oil-based biolubricant with and without TiO2 addition had viscosities that are equivalent to those of SAE 0W20 grade. When TiO2 is added as an addition to palm oil, it improves the bio-viscosity lubricant’s index, which may be related to how effectively TiO2 disperses with ethylene glycol. Using TiO2 as an addition, the viscosity index of the palm oil biolubricant was raised by 4.1%. |
Tang et al. (2020) [282] | Poly-alpha-olefin (PAO6) based oil | Silver nanoparticles (Ag/BP) “Black phosphorus (BP)” | An analysis of the tests was performed using a ball-on-disc tribometer. | According to the results, oil diluted with a negligible amount of Ag/BP nanoadditives functions effectively as a lubricant for steel-on-steel contact. Dispersing 0.075% wt. Ag/BP nanoadditives in PAO6 oil reduces friction by 73.4% and wear by 92.0% compared to using only PAO6 oil as the foundation. |
Razak et al. (2019) [283] | Palm oil as a biolubricant, mineral oil CRB diesel 20W40 | Nano-clay | The provider gave the size and true density of the nano-clay surface modified with 0.5–5% wt. Amino Propyl Triethoxy Silane 15–35% wt. An ultrasonic vibrator blended the nanoparticles to prevent agglomeration. The optimal amount of nano-clay addition in palm oil, ranging from 0.02% to 0.08% wt., was established by four ball testers using ASTM D4172-94 (2016) guidelines [284]. | The optimum concentration was 0.04% wt. nano-clay additive in palm oil, with a coefficient of friction of 0.081, i.e., 16% lower than mineral oil (20W40), the reference lubricant. It reduced worn scars by 32%. Pressure, friction, and temperature. Modified palm oil with nano-clay has a lower coefficient of friction and temperature profile than mineral oil. Nano-clay increased pressure in palm oil, which had lower viscosity. Palm oil with nano-clay might replace mineral oil. |
Gong et al. (2020) [276] | Polyalkylene glycol (PAG) base oil | Nanocomposites of MoS2 nanoparticles (NPs) grown on carbon nanotubes (MoS2@CNT), graphene (MoS2@Gr), and fullerene C60 (MoS2@C60) | The friction-reducing and antiwear properties of these nanoparticles were evaluated using an effective reciprocation friction monitor with a ball-on-disc setup. | Using the synergistic interaction between MoS2 and carbon nanomaterials (CNMs), the nanocomposites can be effectively dispersed in polyalkylene glycol (PAG) base oil, and they are more stable than pure MoS2 NPs. Suspensions of MoS2@CNT, MoS2@Gr, and MoS2@C60 added to PAG show significantly improved friction reduction and antiwear (AW) behaviors at elevated temperatures compared to PAG and PAG containing CNTs, Gr, C60, and MoS2 NPs, respectively. |
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Piri, H.; Renzi, M.; Bietresato, M. Technical Implications of the Use of Biofuels in Agricultural and Industrial Compression-Ignition Engines with a Special Focus on the Interactions with (Bio)lubricants. Energies 2024, 17, 129. https://doi.org/10.3390/en17010129
Piri H, Renzi M, Bietresato M. Technical Implications of the Use of Biofuels in Agricultural and Industrial Compression-Ignition Engines with a Special Focus on the Interactions with (Bio)lubricants. Energies. 2024; 17(1):129. https://doi.org/10.3390/en17010129
Chicago/Turabian StylePiri, Homeyra, Massimiliano Renzi, and Marco Bietresato. 2024. "Technical Implications of the Use of Biofuels in Agricultural and Industrial Compression-Ignition Engines with a Special Focus on the Interactions with (Bio)lubricants" Energies 17, no. 1: 129. https://doi.org/10.3390/en17010129
APA StylePiri, H., Renzi, M., & Bietresato, M. (2024). Technical Implications of the Use of Biofuels in Agricultural and Industrial Compression-Ignition Engines with a Special Focus on the Interactions with (Bio)lubricants. Energies, 17(1), 129. https://doi.org/10.3390/en17010129