Improving Energy Efficiency and Autonomy Through the Development of a Hybrid Battery–Supercapacitor System in Electromobility
Abstract
:1. Introduction
2. Simulation of Power Sources
2.1. Battery Model Overview
2.1.1. Charging and Discharging Behavior of Battery
2.1.2. Cycle and Battery Capacity Decreases
2.2. Supercapacitor Simulation
2.2.1. Simulation Results
2.2.2. Load Current and Supercapacitor Discharge Time
3. Experimental Analysis of Battery and Supercapacitor Performance
3.1. Experimental Analysis of Batteries as Main DC Motor Power Sources
3.1.1. Battery Voltage and Capacity Relationship
3.1.2. Battery State of Capacity (SOC)
3.2. Experimental Analysis of Supercapacitor as Main DC Motor Power Source
3.2.1. Parameters of Supercapacitor Charging
3.2.2. Parameters of Supercapacitor Discharging
4. Hybrid Power Supply System
4.1. Simulation of HESS Controller
- In permanent operation, the motor draws 0.2 A, while in the starting tests, the current requested by the motor increases by 0.3–0.5 A;
- It was observed that when the voltage of the pack of three batteries was below 6 volts, the motor has difficulty turning and stops constantly. That is when the batteries can no longer power the motor. According to the simulations, when the battery voltage is equal to 2 volts, its SOC is 21%.
- State A: If the SOC and voltage of the battery pack are above 80% (10.14 volts), and the motor current is below 0.5 A, the motor is powered by the batteries. This applies both in steady-state and during startup;
- State B: If the SOC/voltage is above 80% (10.14 volts), and the motor current is above 0.5 A, the motor is powered by the supercapacitors. This condition applies during higher current demands, such as startup or when load is added to the motor shaft;
- State C: When the SOC/voltage is between 80% (10.14 volts) and 20% (6 volts), and the current is below 0.21 A, the batteries are used. In this case, the batteries do not provide power during startup but only in steady-state operation;
- State D: If the SOC/voltage is between 80% (10.14 volts) and 20% (6 volts), and the current is above 0.21 A, the supercapacitors are used;
- State E: If the SOC/voltage is below 20% (6 volts) and the SOC of the supercapacitors is positive, the supercapacitors will be used regardless of current;
- State F: If the motor current is above 0.5 A, the supercapacitors are used regardless of the SOC of the batteries;
- State G: If the SOC/voltage is below 20% (6 volts), and the SOC of the supercapacitors is zero, the batteries will be used regardless of current;
- State H: If the motor current is negative (indicating generator mode), the current will return to the supercapacitors [15].
- Motor Current: Measures the current required by the motor;
- Battery SOC: Represents the state of charge of the batteries;
- Supercapacitor SOC: Represents the state of charge of the supercapacitors.
- The first section handles the states where the motor is powered by the batteries (States A, C, G);
- The second section manages the states where the motor is powered by the supercapacitors (States B, D, E, F, H).
4.2. Simulation Results
4.2.1. First Simulation (Operational States: A, B, C, D, F)
4.2.2. Second Simulation (Operational States: A, C, E, G)
4.2.3. Third Simulation (Operational States: F, H)
4.3. Improvement in Battery Autonomy Performance with Use of HESS
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
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State | Motor Current (A) | Battery SOC (%) | Supercapacitors SOC (%) | Motor Power Source |
---|---|---|---|---|
A | <0.5 | >80% | - | Battery Pack |
B | >0.5 | >80% | >0 | SC Pack |
C | <0.21 | 20% < SOC < 80% | - | Battery Pack |
D | >0.21 | 20% < SOC < 80% | >0 | SC Pack |
E | - | <20% | >0 | SC Pack |
F | >0.5 | - | >0 | SC Pack |
G | - | <20% | =0 | Battery Pack |
H | <0 | - | - | SC Pack |
Battery Cycles | Capacity (Ah), Battery as Main Source | Capacity (Ah), Battery as Part of Hybrid System |
---|---|---|
1 | 2.9133 | 2.9228 |
10 | 2.7891 | 2.8080 |
36 | 2.4167 | 2.4746 |
50 | 2.2151 | 2.2947 |
72 | 1.8972 | 2.0108 |
100 | 1.4946 | 1.6515 |
120 | 1.2080 | 1.3936 |
145 | 0.8478 | 1.0739 |
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Kotsias, M.; Kontogogos, G.; Angelopoulos, S.; Hristoforou, E. Improving Energy Efficiency and Autonomy Through the Development of a Hybrid Battery–Supercapacitor System in Electromobility. Energies 2025, 18, 76. https://doi.org/10.3390/en18010076
Kotsias M, Kontogogos G, Angelopoulos S, Hristoforou E. Improving Energy Efficiency and Autonomy Through the Development of a Hybrid Battery–Supercapacitor System in Electromobility. Energies. 2025; 18(1):76. https://doi.org/10.3390/en18010076
Chicago/Turabian StyleKotsias, Michalakis, Georgios Kontogogos, Spyridon Angelopoulos, and Evangelos Hristoforou. 2025. "Improving Energy Efficiency and Autonomy Through the Development of a Hybrid Battery–Supercapacitor System in Electromobility" Energies 18, no. 1: 76. https://doi.org/10.3390/en18010076
APA StyleKotsias, M., Kontogogos, G., Angelopoulos, S., & Hristoforou, E. (2025). Improving Energy Efficiency and Autonomy Through the Development of a Hybrid Battery–Supercapacitor System in Electromobility. Energies, 18(1), 76. https://doi.org/10.3390/en18010076