1. Introduction
The development of high-temperature sensors necessary for local monitoring of the concentration of toxic compounds in exhaust (flue) gases and atmospheric emissions requires the creation of new materials to be stable at high temperatures of 300–600 °C. These specific tasks imply a high ambient temperature, which determines the requirements primarily for the stability of materials. This distinguishes high-temperature sensors from other types of semiconductor sensors operating, for example, at room temperature [
1,
2,
3]. The grain growth under a high temperature results in an increase in the area of contact between the crystallites and the formation of necks between the grains. This, in turn, determines the structure and properties of the conducting cluster responsible for the transport of charge carriers. Tin dioxide SnO
2 is a wide-gap
n-type semiconductor (Eg = 3.6 eV at 300 K) that has the most widespread technological application as a material for semiconductor gas sensors [
4]. In addition to the indicated above low stability of sensor characteristics during long-term functioning at high temperatures, the main disadvantages of the SnO
2-based sensors are low selectivity and reduced sensitivity in humid air [
5]. The increase in the sensitivity and selectivity of nanocrystalline SnO
2-based materials can be achieved by chemical modification of the surface of tin dioxide [
6,
7], as well as by using the dynamic temperature mode followed by mathematical processing of the sensor response [
8]. However, these approaches also impose additional requirements on the stability of the microstructure of the sensitive material.
One of the possible ways to solve the problem of low stability of the microstructure at high temperatures is to create nanocomposites based on semiconductor oxides and the stabilizing component, for example amorphous silicon oxide SiO
2. It was shown that the addition of SiO
2 allows obtaining composite materials with high specific surface area which demonstrate stable microstructure characteristics during high-temperature annealing [
9,
10,
11,
12,
13,
14,
15,
16]. An increase in the sensor signal to volatile organic compounds (VOCs) and CO was observed [
9,
10,
11,
12,
13,
14,
15,
16]. Tricoli et al. demonstrated [
9,
10] that in SnO
2/SiO
2 nanocomposites obtained by direct-flame aerosol deposition, the doping with SiO
2 prevents SnO
2 grain and crystal growth, most likely due to formation of interstitial solid solution of Si in the SnO
2 lattice. It was concluded that SnO
2/SiO
2 nanocomposites can enhance the long-term stability and VOC sensitivity of SnO
2-based gas sensors while having minimal impact on the residual SnO
2 properties [
10]. The SiO
2@SnO
2 core–shell nanofibers, composed of amorphous SiO
2 fiber core, and the outer layer, formed by uniform SnO
2 particles, were investigated as gas sensors to ethanol, ammonia, benzene, toluene, chloroform, and hexane gases, but exhibited an enhanced gas response to ethanol with a short response time [
11]. Similarly, the effects of surface chemical modification with SiO
2 (using wet-chemical modification through the dehydration-condensation reaction) on the thermal stability and CO gas-sensing properties of SnO
2 were investigated by Zhan et al. [
12]. It was shown that the presence of SiO
2 on the tin dioxide surface effectively inhibits the growth of SnO
2 nanocrystals. The sensitivity enhancement in CO detection was ascribed to the ultrafine crystal size, which is less than twice the Debye length. A similar explanation for the increase in sensor sensitivity of SnO
2-decorated SiO
2 samples to acetone and ethanol was proposed by Asgari et al. [
13]. Information about sensor properties of SnO
2/SiO
2 nanocomposites is presented in
Table 1.
At the same time, the addition of SiO
2 affects not only the microstructure of the SnO
2 semiconductor matrix, but also the composition of surface-active groups, which alters the reactivity of the obtained materials in the interaction with the gas phase. However, the detailed studies of the effect of SiO
2 on the surface composition and reactivity of SnO
2 in the solid-gas interactions are very few. Nalimova et al. [
14] demonstrated that the electron beam processing of the sol-gel SnO
2–SiO
2 thin films leads to a significant increase in their sensitivity towards acetone and isopropanol vapors. It is found that the observed effect is correlated with an increase in the concentration of the Brønsted acid sites. Gunji et al. [
15] studied the gas sensing properties of template synthesized SiO
2/SnO
2 core–shell nanofibers towards H
2 and CO in dry and humid conditions in comparison with SnO
2 nanoparticles produced by a hydrothermal method. The SiO
2/SnO
2 nanofibers showed a prominent sensor response in humid atmosphere. It was supposed that SiO
2 particles acted as a water absorber to hinder hydroxyl poisoning of adjacent SnO
2.
In our previous work [
16], the sensor properties of SnO
2/SiO
2 nanocomposites obtained by the hydrothermal route were investigated during CO detection in dry and humid (relative humidity RH = 4–65%) air in the temperature range 150–400 °C. It was found that SnO
2/SiO
2 nanocomposites show better sensor characteristics in CO detection (lower detection limit, higher sensor response, and shorter response time) compared to pure SnO
2 in humid air conditions. Moreover, the resistance of SnO
2/SiO
2 nanocomposites was less sensitive to the RH change over the whole range of operating temperatures. The obtained sensor parameters of nanocrystalline SnO
2 and SnO
2/SiO
2 nanocomposites [
16] are summarized in
Table 2.
This paper analyzes the effect of the stabilizing component SiO2 and the appearance of the SnO2/SiO2 interface on the type and concentration of active sites in SnO2/SiO2 nanocomposites compared with nanocrystalline SnO2. The focus is on the predominant forms of chemisorbed oxygen and paramagnetic centers and their relationship with the mechanism of charge carrier transport in these materials.
3. Results and Discussion
Energy dispersive X-ray spectroscopy (EDX) analysis of nanocomposites showed that their composition corresponds to that specified during synthesis (
Table 3) [
16]. X-ray diffraction revealed that SnO
2 (cassiterite, ICDD 41-1445) is the only crystalline phase in all samples. Silicon oxide obtained under similar hydrothermal conditions in the absence of SnO
2·xH
2O xerogel is X-ray amorphous (
Figure 2a). As evidenced by the increase in the width of SnO
2 reflections (
Figure 2b), the increase in silicon content in the nanocomposites leads to the decrease in the size of SnO
2 crystallites under conditions of identical isothermal annealing. According to the low-temperature nitrogen adsorption data, the addition of SiO
2 prevents sintering of tin dioxide particles during high-temperature annealing and allows obtaining samples with high specific surface area (
Table 3).
By HRTEM, it was found [
16] that nanocrystalline SnO
2 is formed by large crystalline nanoparticles, while SiO
2 is completely amorphous. On the images of SnSi13 (
Figure 3a) and SnSi19 (
Figure 3b) samples, crystalline SnO
2 particles (8–12 nm) and amorphous SiO
2 particles (5–15 nm) that are distributed over the surface of the semiconductor oxide can be distinguished.
Using IR spectroscopy, it was studied how the addition of silicon dioxide affects the type and concentration of active groups on the SnO
2 surface. The normalization of the IR spectra of composite samples to the intensity of Sn–O–Sn oscillations (670 cm
−1) showed an increase in the concentration of hydroxyl groups on the surface of the samples with the growth of SiO
2 content (
Figure 4). In the range of 700–400 cm
−1, the spectra of SnSi 13 and SnSi 19 contain the peaks corresponding to all the vibrations of individual SnO
2 and SiO
2. The detailed assignment [
17,
18,
19] of the oscillations in IR spectra of nanocomposites is presented in
Table 4.
The observed trend to increase the number of hydroxyl groups on the surface of composite samples is in agreement with the results of the analysis of the amount of water desorbed from the surface of SnO
2, SnSi 13, SnSi 19, and SiO
2 samples. The study was carried out by thermogravimetric (TG) analysis, before which the samples were kept in a desiccator at RH ≈ 100% for two days. Based on the data obtained, it can be concluded that more water is desorbed from the surface of nanocomposites than from pure SnO
2 and SiO
2 (
Figure 5,
Table 5). Since this increase in adsorption capacity is characteristic of SnO
2/SiO
2 nanocomposites, it can be assumed that adsorption sites for water molecules are formed on the SnO
2/SiO
2 interface.
The concentration of surface oxygen containing species was estimated by the method of thermo-programmed reduction with hydrogen (TPR-H
2).
Figure 6 shows the temperature dependences of hydrogen consumption during the reduction of SnO
2, SnSi 13, SnSi 19, and SiO
2. In the experimental conditions, the reduction of pure silicon dioxide doesn’t occur. For SnO
2 and SnO
2/SiO
2 nanocomposites, several regions can be distinguished in TPR profiles. The first peak is in the range of 200–300 °C, which corresponds to the reduction of chemisorbed oxygen (O
2−, O
−, O
2−) and surface OH
− groups:
On the SnO
2 TPR profile, a peak with a maximum at 621 °C corresponds to the reduction of SnO
2 to metallic tin:
In the case of composite samples, two peaks appear in this temperature region. The appearance of a signal with a maximum in the region of 520 °C is possibly due to the partial reduction of Sn
4+ → Sn
2+ [
19,
20]:
The peak corresponding to the Sn4+ → Sn0 reduction for the SnSi 19 sample is shifted toward higher temperatures with a maximum of 701 °C. This may be due to the difficult reduction of tin atoms linked with SiO4 groups.
The results of the TPR-H
2 experiments are summarized in
Table 6. During the measurements, the signal from the thermal conductivity detector (TCD, arb. units), which is proportional to the rate of hydrogen consumption, was registered depending on the temperature inside the reactor. The quantity of hydrogen consumed in a given temperature range (25–400 °C or 400–900 °C) was calculated using calibration curves obtained for a reference Ag
2O sample. The total quantity of hydrogen consumed during the experiment (
Table 6) for all the samples varies from 2.0 to 2.8 mol H
2 per mol SnO
2. The amount of hydrogen consumed during SnO
2 reduction for SnO
2 and SnSi13 samples (temperature range 400–900 °C) is
n = 2.1–2.3 mol H
2 per 1 mol SnO
2 (
Table 6), which is close to the theoretical value
n = 2, corresponding to the reduction of tin dioxide to the metal tin (reaction (4)). An increase in the silicon content leads to a significant reduction in the amount of hydrogen consumed in this temperature range (
n = 1.5 mol H
2 per 1 mol SnO
2 for SnSi 19 nanocomposite). This may be due to the fact that some Sn cations bonded to SiO
4 groups cannot be completely reduced to Sn
0 under experimental conditions. Compared with the nanocrystalline SnO
2, in the case of reduction of nanocomposites, an increase in the amount of hydrogen consumed in the low-temperature range (25–400 °C) is observed (
Table 6). This is due to an increase in the quantity of surface oxygen-containing species (chemisorbed oxygen and hydroxyl groups), caused by a reduced SnO
2 crystallite size and increased specific surface area of the nanocomposites compared with unmodified SnO
2.
The obtained samples were studied by EPR spectroscopy to assess the effect of SiO
2 on the concentration of paramagnetic centers in tin dioxide. In the spectra obtained, the EPR signal has a complex shape and is a superposition of several lines. As the analysis showed, the spectrum consists of two EPR signals, characterized by the following values of g-factors: (I) g
1 = 2.027, g
2 = 2.008, g
1 = 2.003 in the magnetic field range ΔH = 3350–3440 G and (II) g
1 = 1.9989, g
2 = 1.9981 in the magnetic field range ΔH = 3440–3480 G (
Figure 7a,b). According to the literature, the first of the detected EPR signals, characterized by orthorhombic symmetry, can be attributed to the oxygen anion radicals O
2- [
21]. The second EPR signal, characterized by a symmetry close to axial, belongs to the Sn
3+ paramagnetic centers [
22,
23]. Perhaps the presence of Sn
3+ centers is due to the charge transfer from hydroxyl groups to Sn
4+ ions. The calculated concentrations of paramagnetic centers Ns(Sn
3+) and Ns(O
2−) are given in
Table 7. The obtained values were assigned to the SnO
2 mass fraction in SnO
2/SiO
2 nanocomposites. With an increase in the SiO
2 content, a non-monotonic increase in the number of O
2− and Sn
3+ centers is observed.
The set of the obtained results allows us to conclude that the introduction of silicon dioxide during hydrothermal treatment of amorphous xerogel SnO2·xH2O and subsequent high-temperature annealing leads to the significant increase in the amount of oxygen-containing surface species, namely chemisorbed oxygen and hydroxyl groups, as well as an increase in the number of paramagnetic centers Sn3+, in which tin is in a low oxidation state.
Chemisorption of oxygen occurs on the surface of semiconductor materials with electron capture, thereby affecting the conductivity of the semiconductor:
The ionized forms of chemisorbed oxygen are the main active groups on the surface of SnO
2, interacting with the target reducing gas. Surface reactions leading to the formation of sensor response, in general, can be written as:
where R is a reducing gas molecule and RO is the product of oxidation of R by chemisorbed oxygen. The predominant form of chemisorbed oxygen on the SnO
2 surface is determined by the measurement temperature, the size of the SnO
2 crystallites, and the presence of modifiers on their surface [
6,
24,
25]. To estimate the predominant form of chemisorbed oxygen on the surface of SnO
2 and SnO
2/SiO
2 nanocomposites, the
in situ measurements of electrical conductivity, depending on the oxygen partial pressure in the gas phase, were carried out. As the partial pressure of O
2 in the gas phase increases, the conductivity of all samples decreases (
Figure 8a), which is typical for
n-type semiconductor oxides. The conductivity is reduced by the reaction occurring on the surface of the samples during oxygen chemisorption [
24,
26]:
where O
2 gas is an oxygen molecule in the ambient atmosphere, O
α-β(ads.) is a chemisorbed oxygen species with: α = 1 for singly ionized forms, α = 2 for doubly ionized forms, β = 1 for atomic forms, and β = 2 for molecular forms. According to the mass action law, in the steady state, the concentration of electrons capable of reaching the surface (n
s) is determined by the partial pressure of gas p(O
2) and the type of chemisorbate (parameters α, β):
where k
ads and k
des are adsorption and desorption constants, respectively, and θ is the part of filled adsorption sites. For a porous nanocrystalline layer, the electrical conductivity (G) linearly depends on p(O
2) in logarithmic coordinates:
where G is conductivity in the presence of oxygen and G
0 is conductivity in an inert atmosphere (argon) [
24]. The parameter m = β/2α corresponds to the form of chemisorbed oxygen. Depending on temperature and grain size, the predominant form of chemisorbed oxygen on the surface of
n-type semiconductor oxides can be
(m = 1),
(m = 0.5) or
(m = 0.25) [
24,
26].
Based on the data obtained, the dependencies of
vs.
were plotted (
Figure 8b). Linearization in these coordinates is valid for nanoparticles smaller than 25 nm [
24,
25,
26]. The values of the coefficient
m, corresponding to the predominant type of chemisorbed oxygen, were calculated from the slope of the obtained dependences. The results are presented in
Table 8.
The error values of the coefficients m for the measurements effectuated at 200 and 300 °C are too large for accurate identification of the predominant form of chemisorbed oxygen. However, by analyzing the data presented in
Table 8, the following trends can be identified: (i) At 400 °C, the values of the coefficient
m for SnO
2 and SnSi 13 coincide within the error and correspond to the predominant form of chemisorbed oxygen
. For the SnSi 19 nanocomposite, the value of the coefficient
m corresponds to the simultaneous presence of atomic
and molecular
forms of chemisorbed oxygen; (ii) with a decrease in the measurements temperature, an increase in the coefficient
m is observed, which corresponds with an increase in the proportion of chemisorbed oxygen in the
form; (iii) in general, an increase in the silicon content in nanocomposites leads to an increase in the contribution of molecular ions
, which is consistent with the data obtained by EPR spectroscopy.
A change in the type and concentration of charged active centers affects the electrical conductivity of nanocrystalline semiconductors. As it was demonstrated by impedance spectroscopy [
27], the transport properties of nanocrystalline SnO
2 are dominated by hopping conduction through disordered crystallite boundaries. The obtained temperature dependences of conductivity are well straightened in Mott coordinates (
Figure 9).
In this model, the expression for conductivity (G) is written as:
where G
M and T
M are characteristic Mott parameters. The coefficient G
M is the conductivity of the film at an inverse temperature of 1/T, tending to 0. As a result of the logarithm of Equation (12), we obtain:
when linearizing the dependence
, the T
M value can be calculated from the slope of the straight line. The parameter T
M is inversely related to the density of localized states near the Fermi level N(E
F):
where α is the value describing the degree of spatial localization of the wave function and k
B is the Boltzmann constant. Knowing the of N(E
F) value, one can calculate the hopping distance R
hop:
and hopping energy W
hop:
Table 9 shows the parameters characterizing the conductivity of the samples under study in the framework of the Mott model. In the calculations, the value of α was taken equal to 1.24 nm
−1 [
28].
The data obtained satisfies the criteria of applicability of the Mott model. For all the cases under consideration, the conditions W > kT and αR >> 1 are satisfied [
28]. The obtained values of the Mott parameters indicate a high degree of disorder of the studied systems. Linearization of experimental data in Mott coordinates (
Figure 9) indicates that the charge transfer in nanocrystalline SnO
2 and nanocomposites is carried out by the hopping conductivity of electrons through localized states lying near the Fermi level. The addition of SiO
2 leads to a decrease in the slope of the linear dependences
: T
M(SnO
2) > T
M(SnSi 19) > T
M(SnSi 13), which indicates an increase in the density of unfilled local states and is consistent with data obtained by EPR spectroscopy. Compared to nanocrystalline SnO
2, an increase in the concentration of Sn
3+ in SnO
2/SiO
2 nanocomposites also causes a decrease in the hopping distance R
hop and hopping energy W
hop. This should lead to an increase in the mobility of charge carriers in nanocomposites. The observed decrease in the electrical conductivity of materials with an increase in the SiO
2 concentration in nanocomposites is apparently due to a decrease in the concentration of charge carriers because of their localization on chemisorbed oxygen (reaction (9)), which amount increases in a row: SnO
2 < SnSi 13 < SnSi 19 (
Table 7).