The strength index method compares the 28 days compressive strength of the contrast mortar of a certain mineral admixture with an equal mass of cement to that of a reference mortar, and the ratio of these two compressive strengths is defined as the activity index of the composite mineral admixture. Among all mineral admixtures, fly ash is the most commonly used and systematically characterized, and recycled powder can be used to grind waste sintered clay brick to a certain fineness, similar to CANCP; fly ash can also be treated through clay calcination and grinding processes. A comparison of the two types of materials would be meaningful; thus, according to GB/T 18736-2002 [
36], CANCP mortar (CAP) and five groups of contrast mortar was designed: reference mortar CT, reference mortar SS, milled standard sand mortar GSS, fly ash mortar FA and recycled powder mortar RP.
Materials
PO 42.5 ordinary Portland cement conforming to GB175-2007 [
37] was used; the chemical composition and physical and mechanical properties are listed in
Table 1 and
Table 2, respectively. The fly ash used in this test was second-grade fly ash produced by the first power plant of Shanghai. The quality of the fly ash was in accordance with GB/T1596-2017 [
31], and the chemical composition and physical and mechanical properties are listed in
Table 1 and
Table 3, respectively.
Recycled powder in this study was prepared by smashing, grinding, drying and grading abandoned clay bricks and cement solids. The chemical composition and physical and mechanical properties are listed in
Table 1 and
Table 4, respectively. Its density is 2.63 g/cm
3, and the average particle size is 16.14 μm.
The standard sand was ISO679 standard sand. Milled standard sand was obtained by ball milling of the ISO standard sand for 2 h with a SM-500 ball mill, and the sieving test was performed using a FSY-150E cement fineness negative-pressure sieve analyzer. The margin of a 45 μm square hole sieve was 17.55%, the fineness control requirements are close to that of CANCP, and the average size of the ground standard sand was 23.29 μm. The particle size distributions of CANCP, fly ash, recycled powder, and milled standard sand are plotted in
Figure 2. The particle size distribution of CANCP, fly ash, recycled powder, and milled standard sand show few differences. The size distribution curve of CANCP is close to that of milled standard sand, and the curves even overlap in some regions; thus, the fineness of the two is relatively close, and both approach the fineness control requirements for first-grade fly ash.
Results and Discussion
The test results are shown in
Table 6. The relationship between the compressive strengths of the CANCP mortar and the reference mortar, and CANCP mortar and the contrast mortar are shown in
Figure 4.
The reference mortar SS uses standard sand instead of cement of the same quality because the standard sand has no pozzolanic activity and because the filling action is weak; thus, the amount of cement decreases. This condition directly results in decreased compressive strength in the mortar, and thus the compressive strength is lower than that of the other mortar after 3 days. The mortar GSS uses milled standard sand instead of cement of the same quality. Milled standard sand also has no pozzolanic activity, but its compressive strength is higher than that of the reference mortar (SS); thus, the micro-filling effect of milled standard sand plays an active role. The compressive strength of CANCP mortar begins to exceed mortar GSS at 7 days, as shown in
Figure 2. The fineness of the milled standard sand is essentially the same as that of CANCP, and the filling effect of cement mortar system is also essentially the same. Therefore, CANCP not only provides filling action but also has pozzolanic activity and participates in the hydration reaction of cement.
Figure 4 also indicates that the early compressive strength of CANCP mortar is slightly lower than that of mortar FA and mortar RP; the compressive strength at 28 days is higher than that of mortar FA and mortar RP; and the compressive strength at 90 days is higher than that of mortar RP and less than that of mortar FA.
The activity index of CANCP, fly ash and recycled powder was 76.3, 71.9 and 71.3, respectively, and the activity index of CANCP was larger than that of fly ash and recycled powder and greater than the value of 65 specified in the GB/T2847-2005 standard [
39]. These results show that CANCP has pozzolanic activity and meets the requirements for an active admixture.
The pozzolanic activity index obtained from the compressive strength ratio reflects only whether the admixture has pozzolanic activity; the index does not reflect the extent of pozzolanic activity of the admixture. Pu Xincheng [
40] introduced the concept of a specific strength of concrete and cement, i.e., the contribution of a unit amount of cement to the strength of concrete, and analyzed the pozzolanic effect of admixtures in concrete. The principle is as follows:
(1) The concrete compressive strength ratio of the mineral admixture
Rra, i.e., the strength contribution of unit cement to concrete, is defined as follows:
In this expression, Rra is the specific strength of concrete containing an admixture (MPa), Ra is the absolute value of the strength of concrete containing an admixture (MPa), and q is the percentage of cement content in the concrete cementitious material.
(2) The specific strength of reference concrete without mineral admixture
Rrr is defined as follows:
In the expression: Rrr is the specific strength of concrete (MPa); Ra is the absolute value of the strength of concrete.
(3) The difference between
Rrr and
Rra is the specific strength of the pozzolanic effect contribution:
Rrp reflects the contribution of the pozzolanic effect of mineral admixtures to the strength of the entire system. A negative value shows that mineral admixtures reduce the strength.
(4) The strength contribution rate of cement hydration reaction
Ph is defined as follows:
The strength contribution rate of the pozzolanic effect
Pp is defined as follows:
The pozzolanic activity of CANCP, standard sand, milled standard sand, fly ash, and recycled powder was evaluated using this method. The results are shown in
Table 7.
The strength contribution rate of the pozzolanic effect of mortar SS was negative for all ages, and the standard sand had no pozzolanic activity. Thus, standard sand instead of equal-quality cement reduces the strength of cement mortar. The 3 days strength contribution rate of the pozzolanic effect of mortar GSS is 11.73 because it has no pozzolanic activity. For intuitive comparison, the pozzolanic effect strength contribution rate is used to describe its strength in cement paste, and the strength of the pozzolanic effect at this time is contributed by the filling effect of the milled standard sand. The strength contribution rate of the pozzolanic effect of mortar GSS is zero or negative with increasing age, indicating that when milled standard sand is replaced by equal-quality cement, the strength of the cement mortar can decrease, and the contribution of the filling effect of milled standard sand to the strength of the cement mortar appears primarily at early ages.
The strength contribution rate of the pozzolanic effect of mortar FA increases with age, and the 3 days strength contribution rate of the pozzolanic effect of mortar FA is negative. This result shows that fly ash has an adverse effect on the early strength of the complete mortar system. The strength contribution rate of the pozzolanic effect is positive starting from the age of 7 days, and the fly ash begins to have a beneficial effect on the strength of the entire mortar system; the 90 days strength contribution rate of the pozzolanic effect of mortar FA is 18.96. The strength contribution rate of the pozzolanic effect of the recycled powder RP is positive at all ages, and the 3 days strength contribution rate of pozzolanic effect is as high as 11.27. Thus, the beneficial influence of recycled powder on the entire mortar system is reflected primarily in the early strength, and the 90 days strength contribution rate of pozzolanic effect is 11.93, with a long-term pozzolanic effect that is less than that of fly ash. The strength contribution rate of the pozzolanic effect of mortar CAP increases with age and is positive. CANCP begins to show a favorable effect on the strength of the mortar system from an early age, and the 90 days strength contribution rate of the pozzolanic effect of mortar CAP is 13.91. The long-term pozzolanic effect of CANCP is larger than that of recycled powder but smaller than that of fly ash.