1. Introduction
The cold recycled technology of emulsified asphalt using the flexible way to regenerate the flexible pavement, can be used to improve the level of the road, reduce the construction cost, utilize the existing materials circularly, protect the environment, and eliminate some diseases of the old road, such as rutting, package, cracks, loose, etc. Combining these advantages, the technology has been applied more widely. However, due to the moisture content in the emulsified asphalt regenerated mixture, the asphalt emulsion gradually begins to form its strength after demulsification. It takes a certain time from paving to forming to reaching a certain strength, which is bound to affect the traffic opening. Therefore, the low strength of emulsified asphalt regenerated the mixture, especially in the early stage, which is an important factor limiting the promotion and application of emulsified asphalt regenerated mixture [
1].
The strength of the mixture is of great significance to the bearing capacity, stability, and durability of the pavement. In order to improve the strength of a cold recycled mixture, plenty of research studies have been carried out [
2,
3,
4,
5,
6,
7]. In terms of strength factors, T. Ma et al. studied the influence of RAP (Recycled Asphalt Pavement), cement and emulsified asphalt on the strength of the cold recycled asphalt mixture, and pointed out that RAP strength plays a decisive role in the strength of the cold recycled emulsified asphalt mixture.
Moreover, emulsified asphalt and cement can improve the indirect tensile strength and high temperature stability of a cold recycled mixture [
8,
9,
10,
11]. For the strength formation mechanism of emulsified asphalt, H. Jahanbakhsh et al. pointed out that the initial strength of emulsified asphalt mixture mainly depends on the internal friction resistance between aggregates. With the evaporation of moisture in the recycled mixture and the demulsification of emulsified asphalt, the bonding force between asphalt and aggregates gradually increases and cement could improve the initial strength of emulsified asphalt mixture, but the influence on the later strength was different due to the different RAP content [
12,
13,
14]. The above research results are of great significance for improving the strength of emulsified asphalt regenerated mixture. However, the above research focuses on the strength formation mechanism and focuses on the influence of cement content on the strength of EACRM. There is no uniform specification and standard for the design of emulsified asphalt cold recycled system in the world, but more requirements are put forward for the performance of EACRM after complete curing. The systematic evaluation method for the strength of the mixture is lacking. In addition, it is not clear if the aggregate gradation, the type or content of asphalt emulsion, and the additive has a significant influence on the performance of cold recycled asphalt mixtures.
In fact, the strength formation of cold recycled emulsified asphalt mixture is a relatively long process [
15]. Its strength is low before the emulsified asphalt is completely demulsified and coagulated, and it is subject to the early temporary vehicles and other traffic loads, which results in the phenomenon of loose wear and displacement, which affects the final service performance of the road. In terms of shear strength, the strength of emulsified asphalt regenerated mixture is derived from the cohesion and internal friction resistance of the material [
16,
17]. The cohesion is composed of cohesive force and adhesion force, while internal friction resistance is derived from intercalation and friction of the aggregate. Emulsified asphalt can directly adhere to the wet aggregate at room temperature. However, only through the process of adhesion, decomposition, demulsification, and water evaporation can its original adhesion be restored. Therefore, cohesive force and internal friction resistance varies. Their contributions to the strength of the mixture are not the same in the early and late stages. In the early stage, the asphalt adhesion is low, and there is a role of “lubrication” of water. The internal friction resistance of the aggregate is low [
18,
19]. The interaction of asphalt and aggregate has great influence on the performance of the asphalt mixture. Therefore, in order to improve the initial strength, the mineral aggregate gradation with good skeleton embedding and extrusion characteristics should be selected. It can be considered that the internal friction resistance plays a major role in the initial strength and a certain role in the later strength, but the cohesion contributes more to the later strength [
20].
The results of this study show that the emulsified asphalt regenerated mixture with reasonable design can utilize the old RAP materials and has good road performance. The main objective of this study is to reveal the micro-mechanism of cold recycled strength formation of emulsified asphalt through the micro-analysis, the mixing proportion of RAP, and the optimum amount of emulsified asphalt are determined. The forming mechanism and influencing factors of strength were systematically evaluated and studied. The effects of gradation, water consumption, emulsified asphalt type, cement dosage, and additives on early strength were considered synthetically. The mechanism and influencing factors of strength are revealed from macroscopic and microscopic aspects.
2. Materials and Experiments
2.1. Raw Materials and the Initial Mixture Design
The emulsifier is an important component of emulsified asphalt. In this paper, the slow breaking-setting emulsifier and No. 70 matrix asphalt were adopted to prepare emulsified asphalt. Limestone is used for coarse, fine aggregate, and mineral powder. Considering the performance requirements of pavement base, P·O 42.5 was also added [
21]. The main chemical components of selected emulsifiers include the tallow alkyl diamine ethoxylate, nonylphenol ethoxylate, amino lignin, 2-propanol, and oil diamine ethoxylate. The technical properties of No. 70 matrix asphalt and P.O 42.5 cement are shown in
Table 1 and
Table 2 [
22,
23].
It is better to make full use of RAP for cold recycled mixture. However, old materials cannot be screened at the construction site, and only new materials can be added to balance grading, so it is preliminarily determined with 65% content of RAP to design the EACRM, and the contents of 0–3 mm and 10–20 mm limestone aggregate were determined as 13% and 20%. Additionally, 2% of mineral powders were also mixed.
According to the splitting strength, the initial emulsified asphalt content and cement content were determined as 2.9% and 1.5%, respectively, which can meet the technical requirements in JTG f41-2008.
2.2. Determination of the Optimal Moisture Content
There are two methods for determining the best moisture content of cold recycled asphalt mixture without cement because of the different types of emulsified asphalt: the best moisture content method and the best liquid content method, the best liquid content method for slow-cracking and slow-setting emulsified asphalt, and the best moisture content method for other types of emulsified asphalt [
24]. After the addition of cement, on the basis of the optimal moisture content or the optimal liquid amount of the EACRM, the water consumption is increased by a certain proportion, according to the cement amount. The total water consumption or the total liquid consumption is taken as the variable to fabricate the specimen to measure the dry density and to fit the function. Then the back calculation to the maximum dry density is the optimal moisture content.
2.3. Determination of the Optimal Amount of Emulsified Asphalt
Emulsified asphalt is the binder of the mixture, and its content has great influence on the strength of the mixture. If the amount of emulsified asphalt is too much, the aggregate will not form skeleton contact and the strength will be too small. If the mixing amount is too small, the mixture is not easy to form compactness and its water loss performance is poor. Therefore, it is necessary to test the mixing amount of emulsified asphalt for the mixture [
25,
26].
The sieve analysis of RAP materials was performed, and the sizes of 16 mm and 2.36 mm were selected as the control sizes. Coarse materials mean the size of RAP materials are above 16 mm, medium materials are between 2.36 mm and 16 mm, and fine materials are less than 2.36 mm. Some new aggregates and mineral powder were added to improve the fine material gradation. The gradation parameters of the three grades are shown in
Table 3.
Cement dosage was fixed at 1.5%, lime dosage was fixed at 0.5%, and water content was fixed at 6% [
27]. Emulsified asphalt dosage of 3%, 4%, and 5% was used, respectively. According to the moisture content in emulsified asphalt, the added water was 4.8%, 4.4%, and 4.0%, respectively. Both sides of the specimen were compacted 50 times and put into a 60 °C oven while curing for 40 h. Then, it was compacted 25 times on each side, cooled 12 h to room temperature without demolding, and the cleavage strength was measured at 15 °C.
It can be found from the three gradation samples after demolding and cooling that gradation 1 (intermediate gradation) has a serious oil flooding phenomenon because there is no dense skeleton formed by coarse and fine aggregates, while gradation 2 (fine gradation) has a white surface, which is coated with more asphalt and has a smooth surface due to more fine materials.
2.4. Preparation of Cement-emulsified Asphalt Mortar
Ordinary Portland cement and asphalt were mixed in a ratio of 1:1 to form cement emulsified asphalt mortar [
28]. According to standard curing conditions, SEM (JSM-6360LV, Japan) was used to observe the microstructure after curing for 7 days. In addition, the cured cement emulsified asphalt mortar was washed with solvent (kerosene, trichloroethylene, etc.) until no asphalt was dissolved, and then the microstructure was also observed by SEM for microanalysis.
2.5. Preparation of Different Types of Emulsified Asphalt
The performance of emulsified asphalt also has a significant impact on the performance of cold recycled mixture [
29,
30,
31], and the appropriate demulsification time will also affect the performance of the mixture [
32].
For this reason, three different emulsified asphalts are selected in this paper, which are two common emulsified asphalts produced in Jiangsu and Zhejiang, respectively. Among them, the emulsified asphalt produced in Jiangsu is slow-crack asphalt, the emulsified asphalt produced in Zhejiang is medium-crack asphalt, and the other one is high-viscosity emulsified asphalt produced in Jiangsu. The basic properties of different emulsified asphalt are shown in
Table 4. Those emulsified asphalts were used to fabricate the specimen with 1.5% cement or 1.0% lime.
4. Conclusions
In this paper, the strength formation mechanism of cold recycled emulsified asphalt is clarified through microscopic analysis, which indicates that it is necessary to analyze the influence of material composition on the strength of a cold recycled mixture of emulsified asphalt. Therefore, a series of laboratory tests were conducted to analyze the influence of gradation, emulsified asphalt, water consumption, cement consumption, and other factors on the strength of the recycled mixture. The main conclusions are as follows.
- (1)
The hydration product of cement not only increases the viscosity of asphalt cement, but also makes the surface of asphalt cement become uneven, which increases the adhesion area with an aggregate. Therefore, the microstructure of the interface between mortar and aggregate is improved. In addition, the bonding force of the interface and the mechanical properties of concrete are improved.
- (2)
In the composition design of EACRM, the factors such as water consumption, emulsified asphalt consumption, and synthetic gradation of mixture should be strictly controlled. The water content has a clear influence on the strength of the mixture. The right amount of water can make the emulsified asphalt evenly dispersed on the surface of the aggregate and lubricate the aggregate that is conducive to the compacting of the mixture. In the case of a certain amount of cement, the initial strength of the mixture decreases with the increase of the amount of emulsified asphalt. Because the amount of emulsified asphalt increases, the amount of cement coated with asphalt also increases correspondingly, which delays the hydration reaction of cement and weakens the cementing effect of cement.
- (3)
Due to the influence of RAP, the strength of EACRM does not increase linearly with the increase of cementing material amount. Therefore, the excessive amount of emulsified asphalt and cement is not reasonable, but improving the performance of emulsified asphalt is helpful to improve the early strength of a cold recycled mixture. Moreover, the addition of quicklime and organic activator is helpful to improve the strength of a cold regenerative mixture and can be used as the research direction to improve the performance of a cold regenerative mixture.