Altering the Elastic Properties of 3D Printed Poly-Lactic Acid (PLA) Parts by Compressive Cyclic Loading
Abstract
:1. Introduction
2. Equipment and Materials
2.1. 3D Printer
2.2. Optical Microscope
2.3. Mechanical Testing Machine
2.4. PLA Material
- Material (filament manufacturer): Ingeo Biopolymer 4043D,
- Color: transparent,
- Diameter: 2.85 mm,
- Density: 1.24 g/cm3,
- Printing temperature: from 190 °C to 230 °C,
- Glass transition temperature: from 55 °C to 60 °C,
- Tensile yield strength: 60 MPa,
- Young’s modulus: 3600 MPa,
- Flexural strength: 83 MPa,
- Flexural modulus: 3800 MPa.
2.5. Fused Filament Fabrication (FFF) Parameters
2.6. Preparation of the Samples
- Load a 3D model (STL file) into the Cura software.
- Select the Ultimaker 3 printer from the list of printers.
- Select PLA material from the list of materials.
- Adjust the print settings as follows:
- Layer height: 0.2 mm,
- Infill pattern: triangles,
- Infill line distance: 1.6 mm (samples named “A”), 2.4 mm (samples named “B”),
- Printing temperature: 200 °C,
- Print speed: 30 mm/s,
- Wall thickness: 1.3 mm.
- With the settings adjusted and the samples placed on the print bed in the right position in Cura 3.4.1 software, the model is ready to print. All that needs to be done is to save the 3D print file as a G-code file and send it directly to the Ultimaker 3 printer for printing.
2.6.1. Calculation of Real Infill Density in Samples with Different ILD
- After the sample is placed under the microscope, the area of measurement is chosen.
- The user selects the desired area manually using the drawing tools available in the microscope software, which automatically delivers the total of the user-acquired area. The area of the sample cross-section of the software model is also measured. In this research, the area of the sample cross-section being measured from the model in CAD software is called the ideal area of the sample cross section.
- Measured area of the sample cross-section: 88.27 mm² (Figure 4A)
- Ideal area of the sample cross-section (software): 78.27 mm²
- Measured area / Ideal area = 88.27 mm² / 78.27 mm² = 1.12
- Measured area of the cross-section / Measured area of fill cross-section =
- 88.27 mm² / 102.49 mm² = 0.86
- Infill density ≅ 86%
- Measured area of the sample cross-section: 71.08 mm² (Figure 4B)
- Ideal area of the sample cross-section (software): 66.74 mm²
- Measured area / Ideal area = 71.08 mm² / 66.74 mm² = 1.06
- Measured area of the cross-section / Measured area of fill cross-section = 71.08 mm²/102.44 mm² = 0.69
- Infill density ≅ 69%
2.6.2. Nozzle Movement Path Analysis
2.6.3. Cutting the PLA Samples and Obtaining the Cross-Section for Microscopic Analysis
Low Speed Cutting Machine
- Type of blade: diamond wafering blades (4 in blade),
- Speed range: 0–300 rpm,
- Component positioning accuracy: ±5 μm positioning via a manual micrometer.
Sample Cross-Section for Microscopic Analysis
- The samples (1.6 mm and 2.4 mm ILD) were placed one by one under a microscope; on the top surface of each sample, two points were marked using a marker (see Figure 9). With a microscope, we attempted to locate the points in all samples, with the least amount of error, crossing over the best quality lines.
- After marking the samples and specifying the two points on each of them, the marked points were connected using a marker and a ruler under the microscope to improve the positioning of the sample on the cutting machine (Figure 10).
- The samples with lines drawn on were placed onto the low-speed cutting machine in such a way that the blade of the machine was perpendicular to the surface (marked with the line) of the samples. Using the manual micrometer of the cutting machine, the position of the blade was adjusted exactly at the location of the drawn line.
3. Results and Discussion
The Influence of Infill Line Distance on the Compressive Strength of PLA
4. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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No. of Article | Printing Speed [mm/s] | Printing Temperature [°C] | Layer Height [mm] | |
---|---|---|---|---|
PLA | Chacón [19] | 20, 50, 80 | 210 °C | 0.12, 0.18, 0.24 |
PLA | Mercado-Colmenero [31] | 50 | 220 ± 10 °C | 0.2 |
PLA | Aloyaydi [34] | 20 | 200 °C | 0.2 |
PLA | Senatov [35] | 30 | 180 °C | 0.2 |
Model | Range | Uncertainty | Output | |
---|---|---|---|---|
LVDT Displacement Transducer | RDP DCTH100AG-1431A-L10 | 5 mm | 1.6 µm | 0 V to 10 V |
Parameters of Compression Testing | |
---|---|
Alternating Speed of the Crosshead | ± 1.2 mm/min |
Temperature | 20 °C (room temperature) |
1st Case of Cyclic Loading |
|
2nd Case of Cyclic Loading |
|
Sample with 1.6 mm ILD | Sample with 2.4 mm ILD | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Cyclic loading interval | [0.2 to 0.5] mm | [0.4 to 0.5] mm | [0.2 to 0.5] mm | [0.4 to 0.5] mm | ||||||||
No. of load cycles | 1 | 10 | 40 | 1 | 10 | 20 | 1 | 10 | 40 | 1 | 10 | 20 |
Nominal displacement [mm] | 0.2 | 0.2 | 0.5 | 0.2 | 0.4 | 0.5 | 0.2 | 0.2 | 0.5 | 0.4 | 0.4 | 0.5 |
Elastic stiffness of the sample [MPa] | 2889 | 3105 | 3178 | 2836 | 3125 | 3147 | 2803 | 3039 | 3077 | 2795 | 3069 | 3080 |
Elastic stiffness of the sample increase [%] | / | 7.5 | 10.0 | / | 10.2 | 11.0 | / | 8.4 | 9.8 | / | 9.8 | 10.2 |
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Pepelnjak, T.; Karimi, A.; Maček, A.; Mole, N. Altering the Elastic Properties of 3D Printed Poly-Lactic Acid (PLA) Parts by Compressive Cyclic Loading. Materials 2020, 13, 4456. https://doi.org/10.3390/ma13194456
Pepelnjak T, Karimi A, Maček A, Mole N. Altering the Elastic Properties of 3D Printed Poly-Lactic Acid (PLA) Parts by Compressive Cyclic Loading. Materials. 2020; 13(19):4456. https://doi.org/10.3390/ma13194456
Chicago/Turabian StylePepelnjak, Tomaž, Ako Karimi, Andraž Maček, and Nikolaj Mole. 2020. "Altering the Elastic Properties of 3D Printed Poly-Lactic Acid (PLA) Parts by Compressive Cyclic Loading" Materials 13, no. 19: 4456. https://doi.org/10.3390/ma13194456
APA StylePepelnjak, T., Karimi, A., Maček, A., & Mole, N. (2020). Altering the Elastic Properties of 3D Printed Poly-Lactic Acid (PLA) Parts by Compressive Cyclic Loading. Materials, 13(19), 4456. https://doi.org/10.3390/ma13194456