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Article

Effects of High-Temperature Heat Treatment Modification by Impregnation on Physical and Mechanical Properties of Poplar

1
Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China
2
College of Furnishings and Industrial Design, Nanjing Forestry University, Nanjing 210037, China
*
Author to whom correspondence should be addressed.
Materials 2022, 15(20), 7334; https://doi.org/10.3390/ma15207334
Submission received: 6 September 2022 / Revised: 15 October 2022 / Accepted: 17 October 2022 / Published: 20 October 2022

Abstract

:
To expand the application range of fast-growing poplar, a modification method of poplar impregnated with nano-SiO2 and urea-formaldehyde resin was proposed in this study. Taking the mass ratio of nano-SiO2 mass to the solid content of urea-formaldehyde resin impregnation solution (W), high-temperature (H), and high-temperature time (T) as influencing factors, the effects of impregnation high-temperature heat treatment modification on the physical and mechanical properties of fast-growing poplar were explored. At the same time, the weight loss rate, oven-dry density, dry shrinkage properties, swelling properties, modulus of rupture (MOR), and modulus of elasticity (MOE) of the modified poplar were measured. The research results show that both the weight loss rate and the coefficient of variation of the oven-dry density have a high correlation with the temperature; the high-temperature immersion heat treatment can reduce the dry shrinkage and swelling of poplar, improve the dimensional stability, MOR, and MOE. W is 0–1%, H is 160 °C, and T is 2–4 h. The impregnated heat-treated wood has good MOR and MOE. Therefore, the combination of nano-SiO2 and urea-formaldehyde resin impregnation and heat treatment to modify poplar can improve some physical and mechanical properties of fast-growing poplar, expand the use of poplar, increase its added value, and realize high-value utilization.

1. Introduction

Wood is a renewable polymer material, which is widely used in construction, furniture, and interior decoration due to its excellent properties such as high strength-to-weight ratio and environmental protection. However, wood also has some natural defects, especially fast-growing forest wood often has problems such as low density, low physical and mechanical strength, and poor dimensional stability [1], which limits its application field. Wood modification is the main means to enhance the properties of fast-growing wood. Common processes include chemical modification (acetylation, furfurylation, and impregnation modification), heat treatment modification, and surface densification [2,3]. Numerous research results have been achieved in terms of color, mechanical strength, dimensional stability, flame retardancy, corrosion resistance, and multi-functional improvement.
High-temperature heat treatment of wood is an environmentally friendly technology, which is to place wood in a high temperature (160–250 °C) environment for heat treatment, which can be carried out in different media, such as air, water vapor, and nitrogen [4]. The wood after heat treatment is called carbonized wood, and the durability and stability are improved, and the color will change [5,6]. At present, the research on heat treatment mainly focuses on the influence of dimensional stability, mechanical properties, and wood color of the wood. In terms of dimensional stability, Wang et al. [7] used vacuum heat treatment to treat oak wood, which reduced the drying shrinkage and swelling of the wood and improved the dimensional stability. Quality control measures can usually be used to evaluate the quality of heat-treated materials, and color tests to evaluate the durability of heat-treated materials. Srinivas et al. [8] found that the thermal degradation rate was determined by the weight loss data, and the color change of wood after heat treatment using FTIR was mainly related to the cell wall polymer and to degradation. In terms of mechanical properties modification: Zhang et al. [9] proposed a process for heat-treating poplar with paraffin wax. H is 185 °C, T is 3.5 h, and the compressive strength in the grain and cross-grain directions is significantly increased. Bekir et al. [10] analyzed the difference in mechanical properties between young and mature eucalyptus wood after heat treatment and measured the modulus of elasticity (MOE), flexural strength (MOR), compressive strength (CS), and impact bending (IB); mechanical properties are reduced, but the reduction is greater in young wood.
To achieve a better wood modification effect, many scholars have studied the combined modification of impregnation and heat treatment. In terms of enhancing physical properties: Cui et al. [11] used scanning electron microscopy (SEM), Fourier transforms infrared light (FTIR), and X-ray diffraction (XRD) to measure the impregnated heat-treated material, and observed that the functional group structure changed, phase the dimensional stability of the comparative heat-treated material increases. There are also some studies showing that the immersion heat treatment process can reduce the water absorption and surface wettability of the wood, thereby improving the dimensional stability of the wood [12]. Cao et al. [13] studied the effect of impregnation heat treatment on the surface properties of poplar, which improved the surface roughness and color of poplar. In terms of mechanical properties, the resin impregnation heat treatment process can improve nail holding force, flexural strength, and flexural modulus of elasticity [14]. In previous studies, combinatorial modification often used the impregnation of wood followed by heat treatment. However, there are also some studies [15] that first heat-treated wood and then impregnated it, and they all used medium-temperature heat-treated wood to improve the physical and mechanical properties. In addition, some studies are also devoted to the functional modification of wood, and the combination of dipping and heat treatment is used to enhance the antibacterial properties of wood [16], anticorrosion [17], and flame retardancy [18].
Nanomaterials are the most popular modified materials in recent years [19] and have been applied to many modifiers, such as paints [20,21], wood, etc. It has been confirmed that nano-SiO2 can improve the mechanical properties of wood [22,23] and dimensional stability [24], and some scholars have also used SiO2 to improve the hydrophobicity and thermal insulation of wood [25]. Inspired by these aspects, in this study, nano-SiO2 was added to the urea-formaldehyde resin to impregnate the fast-growing poplar, and the integrated technology of impregnation enhancement and high-temperature heat treatment was used for modification. Considering that the combined modification will increase the time and cost, it is necessary to improve the process flow and parameters. It is found that the drying and curing in the later stage of the dipping process and the heating and drying in the early stage of the heat treatment process overlap transition time. By analyzing the weight loss rate, oven-dry density, dry shrinkage properties, swelling properties, modulus of rupture, and modulus of elasticity, the effects of high-temperature immersion heat treatment on the physical and mechanical properties of poplar were studied. This study can provide a reference for the academic community for the combination of impregnation and heat treatment to modify wood.

2. Materials and Methods

2.1. Materials and Equipment

2.1.1. Experimental Materials and Equipment

The tree species selected in this study is the Chinese artificial fast-growing poplar (Populus tomentosa) with a size of 300 mm × 75 mm × 75 mm. They were provided by Suqian Poplar Wood Industry Co., Ltd. (Suqian, China). Air-dry to a moisture content of 8–12%, sawn and disassembled into two specimens of 300 mm × 20 mm × 20 mm and 20 mm × 20 mm × 20 mm. Defective pieces of wood are removed and sanded to make the surface smooth and clean. The specimens were put into a drying kiln for high temperature and dry treatment at 103 °C, and the moisture content was controlled at 0–3%. The purpose was to remove the free water in the wood so that the impregnating agent could be quickly filled into the wood longitudinal fiber The low molecular weight water-soluble urea-formaldehyde resin solution has a solids content of about 49.1% and a relative molecular weight of 300–500. Hydrophilic nano-SiO2, molecular weight 60.08, 99.8% purity, particle size 7–40 nm, specific surface area 200 m2/g. The nano-SiO2 was purchased from Shanghai Macklin Biochemical Co., Ltd. (Shanghai, China). The main experimental equipment includes an electronic balance (JCS-W, Harbin Zhonghui Weighing Instrument Co., Ltd., Harbin, China), a high-speed mixer (DF-101S, Gongyi Yuhua Instrument Co., Ltd., Zhengzhou, China), a vacuum pressure impregnation treatment tank (FCF-25L, Nanjing Keer Instrument Equipment Co., Ltd., Nanjing, China), a high-temperature drying oven, (XN—TH100, Jiangsu Xingnan Drying Equipment Co., Ltd., Nanjing, China), a constant temperature, humidity drying oven (HB-010, Nanjing Defu Experimental Equipment Co., Ltd., Nanjing, China), etc.

2.1.2. Preparation of Modified Urea-Formaldehyde Resin Impregnant

The water-soluble urea-formaldehyde resin solution was diluted with distilled water, and the solid content was measured to be about 21.5%. Dry the nano-SiO2 particles, weigh according to the mass ratio of nano-SiO2 to the solid content of the urea-formaldehyde resin solution, and calculate according to Formula (1), slowly pour the nano-SiO2 into the urea-formaldehyde resin solution, and put it into a mixer for full stirring. The mixing speed is controlled at 1000 rpm–3000 rpm, and the mixing time is controlled at 30–90 min at 20–25 °C. The nano-SiO2 is fully dispersed in the urea-formaldehyde resin suspension to ensure that no agglomeration, condensation, or precipitation occurs.
W = M 1 M 0 × S × 100   %    
where W is the mass ratio (%); M 1 is the mass of nano-SiO2 (g); M 0 is the mass of the urea-formaldehyde resin solution after dilution (g); S is the solid content of the urea-formaldehyde resin solution after dilution (%).

2.2. Experimental Design Scheme

2.2.1. Experimental Design

The orthogonal experiment method is adopted, including three factors and three levels. The variable factors are the mass ratio of nano-SiO2 to the solid content of urea-formaldehyde resin (W), the high-temperature heat treatment temperature (H), and the high-temperature heat treatment time (T), which are divided into three levels: W = (0,1,2)%, H = (160, 180, 200) °C, and T = (2, 4, 6) h. In the preliminary experiments in this paper, the W value was selected as 0.5%, 1.5%, 2.5%, and 3.5% for impregnation. The results show that when the W value is 2.5%, 3.5%, the nano-SiO2 disperses in the impregnant for a long time, and it is easy to form agglomeration and precipitation, so choose W as 0%, 1%, 2% three levels. The orthogonal experiment is shown in Table 1. The vacuum degree, vacuum time, pressure, pressurization time, preheating time, drying time, low-temperature cooling time, etc. are fixed values.

2.2.2. Impregnation High-Temperature Integrated Treatment

The process flow of the high-temperature integrated treatment of impregnation is shown in Figure 1. First, the modified SiO2 and urea-formaldehyde resin impregnants are prepared, and the test pieces and impregnants are put into a vacuum impregnation tank for vacuum pressure treatment, left for a week after taking them out, and then put the specimens into a high-temperature drying box for medium-low temperature drying and high-temperature curing treatment. After heat treatment, they are placed in a constant temperature and humidity box for treatment. The treated specimens are stacked for health, and finally tested and stored.
Immersion high temperature integrated treatment steps:
  • Inject a fully stirred urea-formaldehyde resin-impregnating agent into the box, close the door of the impregnation tank after the wood is completely immersed in the liquid, and perform vacuum treatment. Then carry out pressure treatment, slow ly open the air valve to keep the internal and external air pressure consistent for 30 min; open the booster pump and the air valve of the immersion tank, and slowly increase the pressure to (0.7 ± 0.05) MPa, and maintain the pressure for 240 min. After the pressurization is completed, slowly release the pressure. After the internal and external pressures are balanced, open the tank door, take out the impregnating material, rinse the surface, and place it in a cool and ventilated place for 24 h.
  • Then put the impregnated material into the high-temperature treatment drying box for preheating, the speed is about 15 °C/h, the preheating temperature is 80 °C, and the preheating time is 6 h, and the actual time is adjusted according to the quantity of wood.
  • Rapidly increase the temperature to 103 °C, the speed is about 25 °C/h, and the constant temperature is 8 h, the moisture in the impregnating material is evaporated and the modified urea-formaldehyde resin is cured.
  • Slowly increase the temperature to 130 °C and keep the temperature constant for 2 h, further solidify the modified urea-formaldehyde resin inside the impregnating material, and also preheat slowly at high temperature.
  • Rapidly heat up to 160 °C, 180 °C, and 200 °C, keep the temperature constant for 2–6 h and spray steam (steam) appropriately during the treatment process.
  • Slowly cool down to 60 °C after heat treatment, the speed is about 10 °C/h, and the constant temperature is 3 h to prevent the wood from cooling too fast and causing warping deformation. The treated material is aged for health, the room temperature is 20–25 °C, the relative humidity is (65 ± 5)%, and it is left standing for more than 48 h to balance the moisture content.

2.3. Measurement and Characterization

2.3.1. Statistical Analysis

This paper uses SPSS Statistics to conduct data statistics, range analysis, and variance analysis and uses Origin software to plot to analyze the impact of immersion heat treatment on the physical and mechanical properties of poplar. The Chauvenet criterion [26] is used to deal with unreasonable data in the experimental data. There are 15 specimens per group for each experiment on weight loss rate, oven-dry density, dry shrinkage properties, swelling properties, modulus of rupture, and modulus of elasticity.

2.3.2. Weight Loss Rate (WLR)

The weight loss rate (WLR) is a value for judging the loss of wood after high-temperature treatment. The sample size is 20 mm × 20 mm × 20 mm. After preheating and drying at 103 °C, the immersed specimens were taken out and weighed immediately to record the absolute dry mass before treatment; after the heat treatment was completed, they were dried, and the samples were taken out and weighed immediately to record the absolute dry mass after heat treatment. The weight loss rate calculation Equation (2) is as follows:
L = M I   -   M H M I × 100   %  
where L is the weight loss rate (%); M I is the absolute dry mass of the specimen before heat treatment (g); M H is the absolute dry mass of the specimen after heat treatment (g).

2.3.3. Oven-Dry Density

Wood density can be divided into basic density, oven-dry density, and air-dry density. The oven-dry density is used in this paper, which is beneficial to exclude the factors of moisture in the wood, and can accurately reflect the amount of urea-formaldehyde resin and nano-SiO2 entering the interior of poplar and the heat treatment process loss of density. In this experiment, according to GB/T1933-2009 wood density determination method, the sample size is 20 mm × 20 mm × 20 mm. Calculated according to Equation (3), accurate to 0.001 g/cm3.
ρ 0 = M 0 V 0  
where ρ 0 is the density of the sample when it is completely dry (g/cm3); V 0 is the volume f the sample when it is completely dry (cm3); M 0 is the mass of the sample when it is completely dry (g).

2.3.4. Dry Shrinkage Property

The dimensional stability of wood mainly includes shrinkage and swelling. This article mainly discusses thread shrinkage, including full-drying shrinkage and air-drying shrinkage. When the moisture content is lower than the fiber saturation point, the wood will deform. Dry shrinkage is the amount of change in wood from dimensions above the fiber saturation point to dimensions in the dry state. Air-drying shrinkage refers to the change in the size of wood from a size above the fiber saturation point to when it reaches an equilibrium moisture content of 12%, determined according to GB/T1932-2009.
The oven-dry shrinkage Equation (4) in the radial and tangential directions is as follows, and the volumetric total dry shrinkage Equation (5) is as follows, accurate to 0.1%.
β max = L max L 0 L max × 100   %  
β Vmax = V max V 0 V max × 100   %  
where β m a x is the oven-dry shrinkage rate of the sample in the radial or chord direction (%); L m a x is the radial or tangential direction dimension of the sample when it is higher than the fiber saturation point (wet wood) (mm); L 0 is when the sample is completely dry radial or tangential dimension (mm); β V m a x is the total dry shrinkage of the sample volume (%); V m a x is the volume of the sample when it is wet (mm3); V 0 is the volume of the sample when it is completely dry (mm3).
The air-drying shrinkage rate Equation (6) in the radial and chord directions is as follows, and the volumetric total drying rate Equation (7) is as follows, accurate to 0.1%.
β ω = L max L ω L max × 100   %    
β V ω = V max V ω V max × 100   %  
where β w is the air-drying shrinkage of the sample in the radial or tangential direction (%); L m a x is the radial or tangential direction dimension of the sample when it is wet (mm); L w is the radial or tangential direction of the sample when it is air-dried dimensions (mm); ω is the moisture content of the sample when air-drying (%); β V ω is the total dry shrinkage of the sample volume (%); V m a x is the volume of the sample when it is wet (mm3); V ω is the volume of the sample when it is air-drying (mm3).

2.3.5. Swelling Property

After wood absorbs water, its size and volume change with the moisture content. Swelling from full dryness to saturation refers to the ratio of the change in size or volume when the wood absorbs water to saturation to the size or volume when it is completely dry. The swelling property is measured according to the national standard GB/T1934.2-2009.
The radial or tangential linear swelling rate is calculated according to Equation (8), accurate to 0.1%; the volume swelling rate is calculated according to Equation (9), accurate to 0.1%.
α max = l max -   l 0 l 0 × 100   %
α Vmax = V max     V 0 V 0 × 100   %
where α m a x is the linear expansion properties of the specimen in the radial or chord direction (%); l m a x is the length of the specimen in the radial or chord direction (mm); α V m a x is the volume expansion rate of the specimen (%); l 0 is the length of radial or tangential direction when the sample is completely dry (mm); V m a x is the volume when the sample absorbs water to be dimensionally stable (mm3); V 0 is the volume when the sample is completely dry (mm3).

2.3.6. Modulus of Rupture (MOR) and Modulus of Elasticity (MOE)

The modulus of rupture (MOR) is a measure of the maximum fiber stress that wood resists bending. The modulus of elasticity (MOE) is the flexural deformation resistance of wood within a certain range, reflecting the degree of correlation between internal stress and strain. Both MOR and MOE were measured using 300 mm × 20 mm × 20 mm specimens, the length was along the grain direction, and a three-point bending test was carried out with a universal mechanical testing machine (AGS-X, Shimadzu, Japan).
The modulus of rupture (MOR) was determined according to GB/T1936.1-2009 national standard. The flexural strength of the sample when the moisture content is ω is calculated according to Equation (10), and the flexural strength when the moisture content of 12% is calculated according to Equation (11), accurate to 0.1 Mpa, and the moisture content is 9–15% range is valid by its formula.
σ ω = 3 P max l 2 bh 2  
σ 12 = σ ω [ 1 + 0 . 04 ( ω     12 ) ]
where σ ω is the flexural strength of the sample when the moisture content is ω (Mpa); P m a x is the failure load (N); l is the span between the two supports (mm); b is the width of the sample (mm); h is the height of the sample (mm).
The modulus of elasticity (MOE) was determined according to GB/T1936.2-2009 national standard. When the moisture content of the sample is ω, the flexural modulus of elasticity is calculated according to Equation (12), accurate to 10 Mpa. The flexural strength when the moisture content is 12% is calculated according to Equation (13), accurate to 0.1 Mpa, and the formula is valid when the moisture content is in the range of 9–15%.
E ω = 23 Pl 3 108 bh 3 f  
E 12 = E ω   [ 1 + 0 . 015 ( ω 12 ) ]    
where E ω is the flexural modulus of elasticity when the moisture content of the sample is ω (Mpa); P is the difference between the upper and lower limit loads (N); l is the span between the two supports (mm); b is the width of the sample (mm); h is the height of the specimen (mm); f is the deformation value of the specimen between the upper and lower limit loads (mm). E 12 is the flexural strength of the sample when the moisture content is 12% (Mpa); ω is the moisture content of the sample (%).

3. Results and Discussion

3.1. Weight Loss Rate and Absolute-Dry Density

3.1.1. Weight Loss Rate Analysis

As shown in Table 2, the high temperature is the biggest factor affecting the weight loss rate, followed by high-temperature time, and the addition of nano-SiO2 has little effect on the weight loss rate. Among them, when W is 0%, H is 200 °C, and T is 6 h, the mass loss is the largest; when W is 2%, H is 160 °C, and T is 6 h, the mass loss is the smallest.
As shown in Table 3, the meaning of * is 0.05 < p-value < 0.1. The high temperature has a significant effect on the weight loss rate of the treated wood at the significance level of 0.1, and the W and time have little significance. That is, high temperature is the main factor affecting the weight loss rate.

3.1.2. Absolute-Dry Density Analysis

The amount of density change can also be used to evaluate the effect of the heat treatment process on the specimen. Similar to the mass change, the full dry density also decreased compared with that before heat treatment, and the amount of change was related to W, H, and T. In this experiment, the density drop ranged from 0.005 g/cm3 to 0.028 g/cm3, the density variation coefficient was 0.9–4.7%, and the variation was small. It can be seen from Table 4 that when W is 0%, H is 200 °C, and T is 6 h, the coefficient of variation of oven-dry density is the largest; when W is 2%, H is 160 °C, and T is 6 h, the coefficient of variation of oven-dry density is the smallest. It can be seen from Table 5, the meaning of ** is 0.01 < p-value < 0.05, temperature is the biggest influencing factor of density change, with high significance. The effects of W and T are general and not significant.

3.2. Dry Shrinkage Property

3.2.1. Visual Analysis of Oven-Dry Shrinkage and Air-Dry Shrinkage

Total dry shrinkage rate analysis: It can be seen from Table 6 that for the radial, chordwise, and volume oven-dry shrinkage rates, the temperature H is the largest, followed by the high-temperature time T, and the difference between the mass of nano-SiO2 and the solid content of the urea-formaldehyde resin solution The range of mass ratio W is the smallest, indicating that H is the most influential factor, followed by T, and nano-SiO2 has the smallest influence. Among them, to achieve the smallest radial dry shrinkage, the parameters can be adjusted to W is 0% or 1%, 200 °C high temperature, high temperature 6 h; when W is 0%, 200 °C high temperature, high temperature 6 h, the chord direction, and volume are full. Dry-to-dry shrinkage is minimized. To sum up, if the total dry shrinkage of the modified material is to be minimized, the parameters can be adjusted to W = 0%, high temperature of 200 °C, and high temperature of 6 h.
Analysis of air-drying shrinkage rate: As shown in Table 6, similar to the full-drying shrinkage rate, the range R is H, T, and W in descending order, indicating that the heat treatment temperature has the greatest influence on the air-drying shrinkage rate, and high temperature. The effect of time is smaller than that of temperature, and the addition of nano-SiO2 has the smallest effect on the air-drying shrinkage rate. At the same time, when W is 0%, H is 200 °C, and T is 6 h, the air-drying shrinkage rate of immersion heat-treated modified poplar reaches the minimum.

3.2.2. Visual Analysis of Oven-Dry Shrinkage and Air-Dry Shrinkage

As shown in Table 7, the meaning of ** is 0.01 < p-value < 0.05, the effect of temperature and the high-temperature time on the radial dry shrinkage rate of poplar specimens is very significant at the level of 0.05, while the effect of nano-SiO2 on the radial dry shrinkage rate is not significant. According to Table 8 W, H, and T have no significant effect on the dry shrinkage of poplar tangential direction at the 0.1 level. In Table 9, the meaning of * is 0.05 < p-value < 0.1, the volume drying shrinkage rate is more significant at the significance level of 0.1, and the other factors are not obvious. In summary, the temperature is an important factor affecting the dry shrinkage rate, and the addition of nano-SiO2 has the least effect.
The meaning of * is 0.05 < p-value < 0.1, ** is 0.01 < p-value < 0.05. It can be seen from Table 10, Table 11 and Table 12 that the effect of temperature on the radial and volume air-drying shrinkage of poplar is significant at the level of 0.1. However, W, temperature, and high-temperature time were not significant for the air-drying shrinkage of poplar at the level of 0.1. In summary, the temperature is an important factor affecting the air-drying shrinkage rate of modified woods, and the high-temperature time and the addition of nano-SiO2 have less effect. By comparing the variance results of the two drying shrinkage ratios, the heat treatment temperature drying shrinkage ratio has an important influence and is significant. The effect of high-temperature time is relatively small, and the effect of nano-SiO2 is the smallest.

3.2.3. Comprehensive Comparative Analysis of Drying Shrinkage

The dry shrinkage rate of the modified wood presents an irregular distribution. When the W is the same, the dry shrinkage rate changes reflected by different temperatures and times are different. From Figure 2a–c, according to the trend line of the average dry shrinkage rate of the modified wood, the change and trend of the dry shrinkage rate of the modified wood can be vaguely evaluated. The radial shrinkage basically increases with W increasing; the tangential shrinkage rate basically showed a downward trend and was first urgent and then slow; The shrinkage rate in the volume direction is basically similar to that in the Tangential direction.
As shown in Figure 2, the dry shrinkage rate of the modified wood is basically lower than the comparison of the dry shrinkage rate of the material, indicating that the high-temperature modification has an obvious effect on the dimensional stability of poplar. Secondly, from the distribution point of view, the temperature above the reference line of the drying shrinkage rate of the material is basically 160 °C, that is, the effect of high temperature on the drying shrinkage rate should be higher than 160 °C. Shrinkage is similar.

3.3. Swelling Property

3.3.1. Visual Analysis of Swelling Property

As shown in Table 13, from dry to water saturation, the radial swelling rate is 3.3% to 4.2%, the tangential direction is 3.9% to 5%, and the volume is 7.3% to 9.2%. The radial swelling rate is high temperature. The H range is the largest, H > W > T, it can be understood that the influence of H on the swelling property is greater than that of W and T; the chordwise swelling ratio range is W > H > T, that is, W has the greatest influence on the swelling property factor; the volume expansion rate is extremely poor H > W > T, and temperature is the most important factor. When W is 0%, H is 200 °C, T is 6 h, the radial swelling property, the tangential swelling property, and the volume swelling property are the minimum.

3.3.2. Analysis of Variance of Swelling Property

As shown in Table 14, the meaning of * is 0.05 < p-value < 0.1, the effect of temperature is significant at the level of 0.1; according to Table 15, it can be seen that the effects of W, H, and T on the swelling properties are not significant; from Table 16, the meaning of * is 0.05 < p-value < 0.1, ** is 0.01 < p-value < 0.05., at the level of 0.1, the temperature effect is very significant, and nano-SiO2 impact is also significant. In summary, the temperature is the most important factor affecting the swelling property, and nano-SiO2 also plays an important role.

3.3.3. Comparative Analysis of Swelling Property

As shown in Figure 3a–c, from the perspective of poplar material and modified material, the radial, Tangential, and volumetric swelling rates of modified materials are much smaller than those of the material, and the immersion high-temperature heat treatment modification can effectively reduce poplar wood. The swelling rate, improves the dimensional stability of wood.
With the increase of W, although the average swelling ratio of the modified material cannot fully represent the actual swelling ratio, the trend of the swelling ratio based on W can be judged. From the trend of the average swelling rate, with the increase of W, the swelling rate rises and falls, and the trend is not obvious.

3.4. Modulus of Rupture (MOR) and Modulus of Elasticity (MOE)

3.4.1. Visual Analysis of MOR and MOE

From Table 17, it can be seen that high temperature has the greatest impact on the MOR and MOE of wood, and the addition amount of nano-SiO2 material and high-temperature time have a general effect on the bending resistance. When the mass ratio W of nano-SiO2 and urea-formaldehyde resin is dissolved and solid content is 1%, H is 160 °C, high temperature is 2 h, MOE reaches the optimum value, and MOR reaches the optimum value when T is 4 h.

3.4.2. Analysis of Variance of MOR and MOE

Table 18 and Table 19 judges whether the influence of the three influencing factors on the bending resistance is significant. As shown in the Tables, the meaning of * is 0.05 < p-value < 0.1, at a Significant level of 0.1, the high temperature has a significant effect on the flexural strength and flexural modulus of elasticity, and the amount of nano-SiO2 has a limited effect on the high-temperature time.

3.4.3. Comparative Analysis of MOR and MOE between Material and Modified Material

As shown in Figure 4a, the flexural strength of the modified wood is greater than that of the raw polar, indicating that impregnation with modified urea-formaldehyde resin can effectively improve the flexural strength of the wood. The urea-formaldehyde resin penetrates the wood and plays a role in connecting and bonding the wood fibers of the wood, strengthening the bending ability and toughness of the fibers. The high temperature makes the urea-formaldehyde resin solidify and becomes brittle, and the wood fibers have a tendency to carbonize, thereby reducing the ability of the fibers to bend, that is, the wood “becomes brittle”. The addition of nano-SiO2 also affects flexural strength. With the increase in the amount of SiO2, the flexural strength tends to increase first and then decrease.
As shown in Figure 4b, the flexural elastic modulus of the modified wood is similar to the flexural strength. The flexural elastic modulus of the fast-growing poplar is about 7000 MPa, and the MOE of the modified poplar is higher than that of the modified woods, indicating that the urea-formaldehyde resin impregnation heat treatment modification can improve the flexural elastic modulus of wood to a certain extent. When the temperature is higher and the time is longer, the MOE is worse. The addition of nano-SiO2 also affects the MOE. With the increase of W, the MOE of the impregnated heat-treated wood increases first and then decreases.

4. Conclusions

In this study, fast-growing poplar was modified by impregnation and high-temperature heat treatment, and the effect of the modified formula on the physical and mechanical properties of poplar was analyzed. The main conclusions are as follows:
  • The temperature during heat treatment is the most influential factor on the weight loss rate, followed by the heat treatment time, and nano-SiO2 has little effect on the weight loss rate. Both the weight loss rate and the coefficient of change of full dry density have a high correlation with temperature. When W is 0%, H is 200 °C, and T is 6 h, the coefficient of change of weight loss rate and oven-dry density is the largest; when W is 2%, H is 160 °C, T is 6 h, the variation coefficient of the two is the smallest.
  • Impregnation high-temperature heat treatment can appropriately reduce the dry shrinkage properties and improve dimensional stability. When W is 0%, H is 200 °C, and T is 6 h, the dry shrinkage rate of poplar is the smallest, and the dimensional stability is in the best state.
  • The urea-formaldehyde resin impregnation high-temperature heat treatment modification can effectively reduce the swelling rate of poplar fast-growing wood and improve its dimensional stability. When W is 0%, H is 200 °C, and T is 6 h, the radial swelling property, the tangential swelling property, and the volume swelling property are optimal.
  • The modulus of rupture (MOR) and modulus of elasticity (MOE) of the modified wood are improved to a certain extent compared with the raw polar. When W is 0–1%, H is 160 °C, and T is 2–4 h, the impregnated heat-treated wood has good MOR and MOE. The flexural properties of fast-growing poplar are also affected by moisture content, density, and other factors. Within a certain range, the lower the moisture content, the higher the bending resistance of the modified poplar.
In this paper, nano-SiO2 is added to the urea-formaldehyde resin impregnating agent to impregnate poplar, and the integrated modification method is adopted, which simplifies the process flow, shortens the time and cost, and improves the performance of poplar. The method can expand the application field of fast-growing poplar and guide the preparation of high-value wood functional materials. The addition of nano-SiO2 can have a positive impact on the MOR and MOE of poplar to a certain extent, and the proper amount of SiO2 can improve the mechanical properties of poplar, but it has no obvious impact on the weight loss rate, total dry density and dimensional stability of poplar. However, the applicability of this method to the industrial field for large-scale samples needs to be explored and demonstrated in the future.

Author Contributions

Conceptualization, visualization, and writing the original draft, J.X.; W.X., and J.Z.: supervision and editing of the manuscript.; W.M. and S.W.: data curation and formal analysis. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by the project from the International Cooperation Joint Laboratory for Production, Education, Research and Application of Ecological Health Care on Home Furnishing; the Ministry of Education Industry-University Cooperation Collaborative Education Project (202101148004); sponsored by Qing Lan Project.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Acknowledgments

We thank the teachers of Advanced Analysis and Testing Center of Nanjing Forestry University for their help in instrument testing. At the same time, we are also grateful to the reviewers and editors for their valuable time and suggestions for improving the quality of this paper.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Impregnation high-temperature heat treatment integrated process.
Figure 1. Impregnation high-temperature heat treatment integrated process.
Materials 15 07334 g001
Figure 2. Comparative analysis of dry shrinkage of modified wood based on W: (a) radial oven-dry and air-dry shrinkage; (b) tangential oven-dry and air-dry shrinkage; (c) volume oven-dry and air-dry shrinkage.
Figure 2. Comparative analysis of dry shrinkage of modified wood based on W: (a) radial oven-dry and air-dry shrinkage; (b) tangential oven-dry and air-dry shrinkage; (c) volume oven-dry and air-dry shrinkage.
Materials 15 07334 g002
Figure 3. Comparative analysis of swelling properties of modified wood based on W: (a) radial swelling properties; (b) tangential swelling properties; (c) volume swelling properties.
Figure 3. Comparative analysis of swelling properties of modified wood based on W: (a) radial swelling properties; (b) tangential swelling properties; (c) volume swelling properties.
Materials 15 07334 g003
Figure 4. Comparative analysis of MOR and MOE of modified wood based on W: (a) MOR; (b) MOE.
Figure 4. Comparative analysis of MOR and MOE of modified wood based on W: (a) MOR; (b) MOE.
Materials 15 07334 g004
Table 1. Orthogonal test of dipping high-temperature treatment.
Table 1. Orthogonal test of dipping high-temperature treatment.
NumberFactor
W (%)H (°C)T (h)
101602
201804
302006
411604
511806
612002
721606
821802
922004
Table 2. Visual Analysis of weight loss rate of impregnated heat-treated wood.
Table 2. Visual Analysis of weight loss rate of impregnated heat-treated wood.
NumberW (%)H (°C)T (h)L (%)
1016021.853 (12.65)
2018043.269 (6.07)
3020066.238 (9.34)
4116041.893 (9.14)
5118063.635 (7.52)
6120023.694 (6.05)
7216061.797 (13.97)
8218022.468 (9.64)
9220045.353 (9.26)
Mean 13.7871.8482.672
Mean 23.0743.1243.505
Mean 33.2065.0953.890
Range R0.7133.2471.218
Table 3. Variance analysis of weight loss rate of impregnated heat-treated wood.
Table 3. Variance analysis of weight loss rate of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.86220.99990.500
H16.059218.60890.051*
T2.32722.69690.271
error0.8632
Significant level α = 0.1.
Table 4. Analysis of total dry density range of impregnated heat-treated wood.
Table 4. Analysis of total dry density range of impregnated heat-treated wood.
NumberW (%)H (°C)T (h) ρ 1 ρ H Δ ρ 1 ρ H K ρ 1 ρ H
1016020.589 (4.8)0.581 (4.8)0.0081.4
2018040.587 (4.3)0.575 (4.3)0.0122.0
3020060.602 (6.3)0.574 (6.9)0.0284.7
4116040.580 (7.3)0.573 (7.3)0.0071.2
5118060.582 (7.8)0.567 (8.0)0.0152.5
6120020.584 (5.3)0.567 (5.4)0.0172.9
7216060.564 (5.6)0.559 (5.6)0.0050.9
8218020.600 (8.1)0.590 (8.4)0.0101.7
9220040.576 (7.6)0.552 (7.6)0.0244.2
Mean 12.71.16722.7
Mean 22.22.0672.4672.2
Mean 32.2673.9332.72.267
Range R0.52.7660.70.5
Where ” ρ 1 ” is the oven-dry density after dipping, “ ρ H ” is the total dry density after heat treatment, “ Δ ρ 1 ρ H ” is the oven-dry density difference after heat treatment, “ K ρ 1 ρ H ” is after heat treatment is the coefficient of variation of the oven-dry density.
Table 5. Variance analysis of the total dry density of impregnated heat-treated wood.
Table 5. Variance analysis of the total dry density of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.44221190.500
H11.949227.034190.036**
T0.76221.724190.367
error0.4422
Significant level α = 0.05.
Table 6. Visual analysis of oven-dry and air-dry shrinkage of impregnated heat-treated wood.
Table 6. Visual analysis of oven-dry and air-dry shrinkage of impregnated heat-treated wood.
NumberW (%)H (°C)T (Lh)Total Dry Shrinkage Rate (%)Air Drying Shrinkage Rate (%)
RadialTangential DirectionVolumeRadialTangential DirectionVolume
1016026.36.412.53.63.87.3
2018045.25.310.22.72.85.4
3020064.14.78.71.82.03.8
4116046.57.313.33.94.38.0
5118064.35.59.92.22.95.0
6120024.85.710.32.63.15.6
7216066.06.212.23.63.77.3
8218025.46.511.73.03.66.8
9220044.54.89.32.22.44.5
Mean 1 5.26.2675.52.73.73.067
Mean 2 5.24.9675.42.92.6332.933
Mean 3 5.34.4674.82.9332.22.533
RangeRadial 0.11.80.70.2331.50.534
Mean 1 5.4676.6336.22.8673.9333.5
Mean 2 6.1675.7675.83.4333.13.167
Mean 3 5.8335.0675.4673.2332.52.867
Range Rtangential 0.71.5660.7330.5661.4330.633
Mean 1 10.46712.66711.55.57.5336.567
Mean 2 11.16710.610.9336.25.7335.967
Mean 3 11.0679.43310.2676.24.6335.367
RangeRvolume 0.73.2341.2330.72.91.2
Table 7. Radial oven-dry shrinkage variance of impregnated heat-treated wood.
Table 7. Radial oven-dry shrinkage variance of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.0221190.500
H5.182259190.004**
T0.86243190.023**
error0.022
Significant level α = 0.05.
Table 8. Tangential oven-dry shrinkage variance of impregnated heat-treated wood.
Table 8. Tangential oven-dry shrinkage variance of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.7362190.500
H3.69625.02290.166
T0.80921.09990.476
error0.742
Significant level α = 0.1.
Table 9. The variance of volume oven-dry shrinkage of impregnated heat-treated wood.
Table 9. The variance of volume oven-dry shrinkage of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.862190.500
H16.087218.70690.051*
T2.28722.65990.273
error0.862
Significant level α = 0.1.
Table 10. Radial air drying shrinkage variance of impregnated heat-treated wood.
Table 10. Radial air drying shrinkage variance of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.0962190.500
H3.576237.2590.026**
T0.46224.81390.172
error0.12
Significant level α = 0.1.
Table 11. Tangential air drying shrinkage variance of impregnated heat-treated wood.
Table 11. Tangential air drying shrinkage variance of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.4962190.500
H3.10926.26890.138
T0.60221.21490.452
error0.52
Significant level α = 0.1.
Table 12. Volume air drying shrinkage variance of impregnated heat-treated wood.
Table 12. Volume air drying shrinkage variance of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.982190.500
H12.86213.12290.071*
T2.1622.20490.312
error0.982
Significant level α = 0.1.
Table 13. Visual analysis of fully dry to the water-saturated swelling rate of impregnated heat-treated wood.
Table 13. Visual analysis of fully dry to the water-saturated swelling rate of impregnated heat-treated wood.
NumberW (%)H (°C)T (h)Swelling Properties Rate (%)
RadialTangential DirectionVolume
1016024.04.27.7
2018044.04.07.7
3020063.33.97.3
4116044.04.99.2
5118063.34.47.7
6120023.44.37.5
7216064.24.38.7
8218024.05.08.7
9220043.43.97.5
Mean 13.7674.0673.8
Mean 23.5673.7673.8
Mean 33.8673.3673.6
RangeRadial0.30.70.2
Mean 14.0334.4674.5
Mean 24.5334.4674.267
Mean 34.44.0334.2
RangeRTangential0.50.4340.3
Mean 17.5678.5337.967
Mean 28.1338.0338.133
Mean 38.37.4337.9
RangeRvolume0.7331.10.233
Table 14. The variance of radial swelling property of impregnated heat-treated wood.
Table 14. The variance of radial swelling property of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.1421.7590.364
H0.7429.2590.098*
T0.082190.500
error0.082
Significant level α = 0.1.
Table 15. The variance of the tangential swelling property of impregnated heat-treated wood.
Table 15. The variance of the tangential swelling property of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.40222.69890.270
H0.37622.52390.284
T0.1492190.500
error0.152
Significant level α = 0.1.
Table 16. The variance of volume swelling property of impregnated heat-treated wood.
Table 16. The variance of volume swelling property of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W0.887210.19590.089*
H1.82220.9290.046**
T0.0872190.500
error0.092
Significant level α = 0.1.
Table 17. Orthogonal analysis of MOR and MOE of impregnated heat-treated wood.
Table 17. Orthogonal analysis of MOR and MOE of impregnated heat-treated wood.
NumberW (%)H (°C)T (h) ρ
(g/cm3)
ω MOR (MPa)MOE (MPa)
ω 12% ω 12%
1016020.59211.389.687.11012210018
2018040.6229.296.585.694939092
3020060.5908.677.467.082727857
4116040.54811.292.889.897629645
5118060.601988.377.891548746
6120020.5868.991.180.195649131
7216060.5719.198.487.299499521
8218020.5669.477.769.787038368
9220040.5349.180.571.082997933
Mean 179.988.03378.967
Mean 282.56777.782.133
Mean 375.96772.777.333
RMOR6.615.3334.8
Mean 1898997289172.33
Mean 291748735.338890
Mean 38607.3383078708
RMOE566.6671421464.333
Table 18. The variance of MOR of impregnated heat-treated wood.
Table 18. The variance of MOR of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W66.14221.85190.351
H366.889210.26790.089*
T35.7362190.500
error35.742
Significant level α = 0.1.
Table 19. The variance of MOE of impregnated heat-treated wood.
Table 19. The variance of MOE of impregnated heat-treated wood.
FactorSum of SquaresDegree of FreedomF RatioF Critical Valuep-ValueSignificance
W501005.55621.52590.396
H3188097.55629.70790.093*
T328441.5562190.500
error328441.562
Significant level α = 0.1.
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Xue, J.; Xu, W.; Zhou, J.; Mao, W.; Wu, S. Effects of High-Temperature Heat Treatment Modification by Impregnation on Physical and Mechanical Properties of Poplar. Materials 2022, 15, 7334. https://doi.org/10.3390/ma15207334

AMA Style

Xue J, Xu W, Zhou J, Mao W, Wu S. Effects of High-Temperature Heat Treatment Modification by Impregnation on Physical and Mechanical Properties of Poplar. Materials. 2022; 15(20):7334. https://doi.org/10.3390/ma15207334

Chicago/Turabian Style

Xue, Jixiao, Wei Xu, Jichun Zhou, Weiguo Mao, and Shuangshuang Wu. 2022. "Effects of High-Temperature Heat Treatment Modification by Impregnation on Physical and Mechanical Properties of Poplar" Materials 15, no. 20: 7334. https://doi.org/10.3390/ma15207334

APA Style

Xue, J., Xu, W., Zhou, J., Mao, W., & Wu, S. (2022). Effects of High-Temperature Heat Treatment Modification by Impregnation on Physical and Mechanical Properties of Poplar. Materials, 15(20), 7334. https://doi.org/10.3390/ma15207334

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