1. Introduction
Asphalt mixture has been the principal surface paving material on highway due to its outstanding performance. However, after service for years, asphalt pavement would become damaged under repeated loading [
1] and environmental factors such as low temperatures [
2] and UV exposure [
3,
4]. Micro cracks will fatally propagate into macro cracks without appropriate maintenance applied to asphalt pavement, hence not only reducing the service life of pavement, but also affecting transportation capacity of the road and the vehicle safety. Thus, to maintain asphalt pavements in optimum condition during their lifespan, external maintenance is usually conducted on pavement by the road agencies The existing maintenance measures focusing on repairing the cracks are all passive methods since they were taken only after macro cracks occur on the road surface. These measures not only consume masses of natural resources but also result in heavy ecological pollution such as greenhouse gas emissions [
5,
6] and volatile organic compounds emissions [
7]. Consequently, intelligent and clean maintenance technologies are highly desirable for asphalt highways.
It is widely known that asphalt is a viscoelastic material that can spontaneously heal the interior micro cracks during resting periods or at high temperature [
8,
9,
10]. However, the self-healing process is quite slow owing to the short intermission during the real service condition. Moreover, it is more difficult for asphalt molecules to flow under the conditions of low temperature and asphalt ageing. Thus, micro cracks cannot be repaired in a prompt and effective manner by themselves. In response to this issue, domestic and global researchers have proposed a novel self-healing method called encapsulated self-healing technology. This is a regenerative encapsulated self-healing technology based on material replenishment. The encapsulation technology which has the characteristics of encapsulation, permeability and stress-controlled release was applied to wrap healing agent in the shell material [
11,
12,
13]. The healing agent (asphalt rejuvenator) will be released under the vehicle loading to heal the micro cracks.
As proven in practice, the rejuvenator in the capsules released into the mixtures not only effectively improve the ability of the asphalt to repair micro-cracks, but also rejuvenate aged asphalt binder in situ due to the substitution of the lost light components [
11,
12]. Therefore, it is a prospective maintenance technology for future asphalt pavement. The capsules manufactured in this field have multi-chambers wrapping the rejuvenator [
14,
15,
16,
17,
18]. In contrast to the conventional core-shell type capsules with a one-time fracture release manner [
19,
20,
21], the resilient multi-cavity self-healing capsules (1–10 mm) can progressively release the healing agents in the chambers due to elastic shrinkage without rupture under cyclic loading [
22,
23]. This type of capsules has the advantages of large coating volume, high healing efficiency, long-lasting healing action, stress-controlled release, and regeneration of aged asphalt. As demonstrated in recent studies, asphalt mixtures containing these capsules have superior self-healing behavior in the fracture energy recovery test as the fracture healing energy even reaches 180% [
24]. Nevertheless, these conclusions are reached under ideal circumstances.
Under actual service conditions, asphalt pavements will be gradually aged. Once the asphalt pavement ages, the bonding ability of asphalt binder will be decreased. At this time, under the dual effects of temperature fatigue and load stress fatigue, the aged asphalt concrete is more prone to generate fatigue microcracks [
25,
26]. In the process of pavement construction, the short-term aging of asphalt is dominated by thermal-oxidative aging. Thermal oxygen aging makes the pavement hard and brittle due to the thermal condensation reaction between molecules and volatilization of light components at high temperatures [
27,
28]. In the service process, the long-term aging of asphalt is mainly caused by photo-oxidative aging [
29,
30]. Long-term aging leads to an increase in the low-temperature stiffness of the pavement and a decrease in the damage strain, which makes it easy to form temperature shrinkage cracks and leads to pavement splitting. In summary, the aging of asphalt binder should be considered in simulating the self-healing performance of asphalt pavements containing capsules under actual service conditions.
It is worth noting that the current research only consider the influence of calcium alginate capsules on self-healing property of fresh asphalt mixtures without considering the ageing level of the mixtures containing capsules. The most important function of calcium alginate capsules is to rejuvenate the aged asphalt binder by supplementing the lost light components. Hence, the healing ability of asphalt mixtures containing calcium alginate capsules highly rely on the ageing level of asphalt binder in the mixtures.
To the best of our knowledge, there is no relevant literature concerning the effects of ageing level on the self-healing properties of asphalt mixtures containing calcium alginate capsules. In view of this, this work focuses on the effect of ageing degree on the healing property of asphalt concrete containing the capsules. In this study, alginate/attapulgite composite capsules were fabricated by the orifice-coagulation bath method and the principle of ion exchange. Secondly, a series of test were conducted to characterize the main properties of fresh prepared capsules and aged capsules extracted from asphalt concrete with short-term and long-term ageing treatments. Thirdly, the self-healing levels of asphalt mixtures beams containing alginate/attapulgite composite capsules after different ageing level treatment were evaluated through the three-point bending (3PB) and fatigue-healing test. Finally, the oil release ratios of capsules within asphalt mixtures with different ageing levels were characterized through Fourier Transform infrared spectroscopy (FTIR) test. The research methodology of this paper is shown in
Figure 1.
3. Results and Discussion
3.1. Morphological and Interior Structure of Capsules after Different Ageing Treatments
Figure 7 showed the optical images of capsules in asphalt mixture with different ageing treatments and after different cycles of compression loading.
Figure 7a–d presented the images of capsules during the fabrication process of fresh asphalt concrete and after 0 (after rolling compaction), 64,000 cycles of compression loading. It can be seen that the capsules after mixing and compaction still kept spherical shape similar to the original capsules, which indicated that the capsules could keep intact during the concrete fabrication process. It also can be seen that the capsules in fresh asphalt concrete after 64,000 cycles of compressive loading were slightly deformed but still kept intact.
Figure 7e–g presented the images of capsules within asphalt mixtures with short-term ageing treatment, after 0, and 64,000 cycles of loading, respectively. The capsules in asphalt mixtures after short-term ageing treatment and compaction still kept complete shape, which implied that the capsules withstand the thermal and mechanical conditions in short-term ageing asphalt concrete. Furthermore, the capsules in asphalt concrete after 64,000 cycles of compression loading still deformed slightly and kept spherical shape.
Figure 7h,i presented the images of capsules within asphalt mixtures with long-term ageingtreatment and after 64,000 cycles of compression loading, respectively. The capsules within asphalt concrete after long-term ageing treatment still deformed slightly and kept intact, which implied that the capsules presented good shape stability after the treatment (85 °C, 5 days). This indicated that the capsules in asphalt concrete can keep intact after several years of stimulated service period without compromising the volume performance of asphalt pavement.
Figure 8a1,a2 showed the SEM images of prepared calcium alginate/attapulgite capsules with multi-chamber structure and the healing agent was encapsulated in disjunctive chambers. The particular rejuvenator storage manner makes capsules own gradual oil release capacity and provides asphalt concrete containing capsules with long-term healing potential. It can be seen from the
Figure 9b1,b3,
Figure 10c1,c3 and
Figure 11d1,d3 that the ageing treatment and cyclic loading will not damage the multi-chamber structure of calcium alginate/attapulgite capsules but will make the chamber wall become rough, which can be observed from
Figure 9b2,b4,
Figure 10c2,c4 and
Figure 11d2,d4. The reason could be that the thermal treatment and compression loading make the capsules release encapsulated oil and lose the smoothness due to the leak-out of oil. Furthermore, the high temperature action may separate attapulgite from wall of the capsules.
In general, the capsules in asphalt concrete after different levels of ageing treatment and cyclic compression loading still kept intact shape similar to original capsules and the interior muti-chamber structure will not be damaged by the mechanical and thermal actions.
3.2. Mechanical Strength of Capsules after Different Ageing Treatments
Figure 12 showed the mechanical strength of capsules in asphalt mixtures with different levels of ageing treatment. The strength of capsules within fresh asphalt concrete after mixing, compaction and cyclic loading were presented in
Figure 12a. It can be seen that the strength of capsules decreased from 15.9 N to 15.2 N and 14.7 N after mixing and compaction, respectively, which indicated that the capsules would lose little strength during the manufacturing process of asphalt mixture. The strength of capsules in asphalt mixture beam after 64,000 cycles of compressive loading was 13.4 N. This implied that the cyclic compression loading would decrease partly the strength of capsules, which was related to the release of the oil from the capsules.
Figure 12b showed the strength of capsules within asphalt mixtures after short-term ageing treatment, compaction and cyclic loading. It can be seen that the strength of capsules in asphalt mixtures after short-term ageing decreased obviously and decreased further after the cyclic compression loading. The strength of capsules within asphalt mixture beams after long-term ageing treatment and cyclic loading was showed in
Figure 12c. The strength of capsules decreased apparently owing to the long-term ageing treatment compared with the original capsules.
In general, the original capsules meet the fabrication requirement of asphalt concrete in laboratory and the capsules lost little strength during the mixing and compaction process. The short-term ageing and long-term ageing treatment for asphalt mixtures would decrease the strength of the capsules. The long-term ageing made the strength of capsules decreased obviously. The strength of capsules in the three types of asphalt mixture beams all decreased gradually after the compression loading cycles.
3.3. Thermal Stability and Relative Oil Content of Capsules after Different Ageing Treatments
Figure 13a showed the mass loss of sunflower oil and capsules with and without oil. It can be seen that the sunflower oil began to volatilize at 306 °C and volatilize completely at 510 °C It can be also seen that the mass of capsules containing oil at 200 °C was less than 5%, which indicated that the capsules own good thermal stability and can resist the thermal condition during asphalt mixture fabrication. The mass of calcium alginate/attapulgite capsules decreased with the increase of heating temperature. From the room temperature to 300 °C, the mass of capsules released gradually due to the evaporation of free water and bound water in calcium alginate and the slight fracture of glycosidic protein in the chain structure of alginate. From 306 °C to 510 °C, the mass of capsules decreased rapidly. During this process, the encapsulated oil gradually volatilized completely and the glycoside bonds in the alginate chain structure were largely decomposed and decarbonized thus forming calcium carbonate and carbon dioxide. Furthermore, based on the mass loss of shell (capsule without oil), sunflower oil and capsules containing oil and according to the Equations (3) and (4), the relative oil content in capsules can be calculated. The oil content of calcium/attapulgite composite capsules was 54.9%.
where
is the relative oil content in the capsules (%),
and
are the residual mass percentage of capsule without oil at 306 ℃ and 510 ℃, respectively, and
and
are the residual mass percentage of capsules containing oil at 306 ℃ and 510 ℃, respectively.
Figure 13b–d presented the TGA curve of capsules in asphalt concrete after different levels of ageing and cyclic loading. It can be seen that the short-term ageing and long-term ageing treatments would not change the curve trend of capsules obviously compared with original capsules. Furthermore, comparing the curves of capsules in three type of asphalt concrete after 0 and 64,000 cycles of compression loading, the curves of 64,000 cycles were above the curves of 0 cycle, which indicated that the oil content of capsules after 64,000 cycles of loading was lower than that of capsules after 0 cycle (after compaction). It further implied that the capsules in fresh, short-term ageing and long-term ageing asphalt concrete can release its inner oil under cyclic compression loading.
3.4. Rejuvenator Release Ratio of Capsules within Asphalt Mixtures after Different Ageing Treatments under Cyclic Compression Loading
Figure 14 showed the oil release ratios (ORR) of capsules within asphalt mixtures during the preparation process. The ORR of capsules within fresh asphalt mixture after mixing before compaction was 5.9% and rose to 8.6% after compaction, which indicated that the ORR of capsules due to mixing was higher than that of capsules owing to compaction. The ORR of capsules within loose asphalt mixture with short-term ageing treatment was 31.8% after mixing before compaction and went up to 34.2% after compaction, which implied that the short-term ageing treatment (135 °C, 4 h) for asphalt mixture would make the capsules release about 25.9% of the oil inside. The released oil from capsules owing to short-term ageing may offset the adverse effect of ageing on asphalt properties. Furthermore, the ORR of capsules within asphalt concrete after short-term ageing treatment was 34.9% after compaction and went up to 43.4% after long-term ageing treatment, which implied that the long-term ageing treatment (85 °C, 5 days) for asphalt concrete would make capsules release about 8.5% of oil. In general, the capsules would release tiny amount of encapsulated oil prematurely during the asphalt mixture fabrication period and the released oil could decrease the thermal oxide ageing extent of asphalt during the mixing and compaction process. The short-term ageing and long-term ageing treatments in laboratory would increase the ORR of capsules and the capsules with short-term ageing treatment released more oil than capsules with long-term ageing treatment due to the high temperature action. The released oil may offset partly the adverse impact of ageing treatment on asphalt due to in-situ rejuvenation of sunflower oil.
The oil release ratios of capsules within asphalt mixture beams with different ageing treatments after different cycles of compression loading were presented in
Figure 15. The oil release ratios of capsules in asphalt mixture beams without ageing treatment (WOA), after short-term ageing treatment and after long-term ageing treatment were 8.6%, 34.2% and 43.4%, respectively, corresponding to the change trend in
Figure 14. The oil release ratios of capsules in fresh and aged asphalt concrete all increased with the increase of the cycles of compression loading, which implied that the capsules within asphalt concrete after different levels of ageing could release interior healing agent gradually with the cyclic loading. Furthermore, when the loading cycle was constant, the oil release ratio of capsules rose with the increase of the ageing level of asphalt concrete. For instance, the oil release ratios of capsules in asphalt concrete after slight thermal oxide ageing (fresh asphalt concrete), short-term ageing and long-term ageing treatment were 53.8%, 66.4% and 71.5% after 64,000 cycles of compression loading. The early ageing treatment for asphalt mixture would make capsules release some amount of oil before compression loading and thus increased the oil release ratio of capsules after fixed cycles of compression loading. It is noting that the oil release speed of capsules within fresh and aged asphalt concrete all decreased with the increase of loading cycles and the oil release speed of capsules in fresh asphalt concrete was higher than that of capsules in aged asphalt concrete. The reason could be that the stress-response ability of capsules would decrease with the loading cycles and the ageing treatment for asphalt concrete would make capsules become aged and thus slow down the oil release speed ulteriorly.
3.5. Self-Healing Ratios of Asphalt Mixture Beams with Different Ageing Levels after Cyclic Compression Loading
Figure 16 showed the bending strength recovery ratios of asphalt mixture beams without capsules with different levels of ageing treatment after cyclic compression loading. It is worth noting that the three types of asphalt concrete all regained partly strength without external loading after moderate healing period (20 °C, 48 h) due to the intrinsic healing capacity of asphalt binder. Moreover, the strength recovery ratio of asphalt mixture beams decreased with the increase of the ageing level of asphalt. The reason was be that due the ageing treatment asphalt binder became stiffer and thus reducing its flow ability.
The strength recovery ratios of fresh and aged asphalt mixture beams all slightly increased with the increase of compression loading cycles. The fractured asphalt mixture beams in steel mold were gradually compacted and the width of crack zone slightly decreased with the cycles of compression loading, thus slightly enhancing the strength recovery ratios of the three types of asphalt mixture beams without capsules. Furthermore, the strength recovery ratios of test beams decreased with the increase of the ageing level of asphalt mixtures after fixed compression loading cycles. For example, the strength recovery ratios of the three types of test beams were 41.2%, 39.3% and 34.2%, respectively, after 64,000 cycles of compression loading. The ageing treatments make the asphalt binder become stiffer and increase the viscosity, thus decreasing the capillary flow of asphalt in crack zone.
The strength recovery ratios of asphalt mixture beams containing capsules with different ageing levels after compression loading were presented in
Figure 17 The strength recovery ratios of fresh, short-term ageing and long-term ageing beams containing capsules were 40.9%, 39.7% and 37.5%, respectively, without compression loading, which were higher than that of three types of asphalt mixture beams without capsules. The asphalt binder would become slightly aged during asphalt concrete fabrication, but the capsules would release some encapsulated oil owing to mixing, compaction and different levels of ageing treatment, thus rejuvenating the aged asphalt partly in-situ. Furthermore, the strength recovery ratio of fresh asphalt concrete was higher than that of aged asphalt concrete, which indicated that the released oil owing to ageing treatment failed to offset completely the negative effect of ageing.
The strength recovery ratios of the three types of test beams all increased with the increase of the loading cycles, which indicated that the fractured asphalt mixture beams with different levels of ageing treatment could regain strength recovery due to the sunflower oil released from capsules under the compression loading. Furthermore, when the loading cycles were constant, the strength recovery ratios of test beams decreased with the increase of the ageing level of asphalt mixture. For instance, the strength recovery ratios of the three types of asphalt mixture beams were 75.8%, 63.5% and 54.8%, respectively. The reason could be that the extra ageing treatment for asphalt concrete would make capsules become aged and thus slow down the oil release speed. Furthermore, the ageing treatment would make the released oil become aged and thus decrease the healing ability for aged asphalt. In general, the introduction of capsules into asphalt concrete with different levels of ageing treatment could obviously improve the strength recovery ratios of test beams under cyclic loading and the aggravation of ageing level would reduce the strength recovery ability of test beams without and with capsules.
4. Conclusions
In this study, calcium alginate/attapulgite composite capsules were prepared based on the reaction principle of ion exchange. The basic properties of prepared capsules and capsules extracted from fresh asphalt mixture and asphalt mixtures with short-term ageing and long-term ageing treatment were characterized, respectively. The self-healing levels of mixtures beams without and with capsules after different ageing treatments were evaluated. Meanwhile, the oil release ratios of capsules within asphalt mixtures containing capsules after different ageing treatments were characterized. Based on the experimental results, the following conclusion can be drawn:
The prepared capsules showed muti-chamber structure. The capsules in asphalt concrete after different levels of ageing treatment and cyclic compression loading kept intact shape similar to original capsules and the interior structure will not be damaged by the mechanical and thermal actions.
The original capsules meet the fabrication requirement of asphalt concrete in laboratory and the capsules lost little strength during the mixing and compaction process. The short-term ageing and long-term ageing treatment for asphalt mixtures would decrease the strength. The long-term ageing made the strengths of capsules reduced obviously. The strength of the capsules in the three types of asphalt mixture beams all decreased gradually after the cyclic compression loading.
The capsules release less than 9% of the oil prematurely during the mixing and compaction process of asphalt mixture. Furthermore, the short-term ageing and long-term ageing treatment would induce the capsules released different amounts of oil in advance and the capsules after short-term ageing released about 26% of oil and the long-term ageing made capsules release about 8.5% of oil. The premature released oil in turn can offset the thermal oxide effect on asphalt partially.
The oil release ratios of capsules within asphalt concrete with different levels of ageing increased with the compression loading cycles and the strength recovery of asphalt concrete after different ageing treatments also increased with the increase of the loading cycles owing to the healing effect of oil. The strength recovery of asphalt concrete decreased with the aggravation of asphalt ageing after the fixed loading cycles.
Comparing the plain asphalt concrete, the introduction of calcium alginate capsules can prolong the service life of asphalt pavement owing to the healing capacity of asphalt rejuvenator released from the capsules.
This paper explored the healing properties of asphalt concrete with different levels of thermal oxidative ageing. It is worth noting that the simulative ageing treatments in laboratory are different from field ageing in real service condition of asphalt pavement, where temperatures are lower and the capsules will be less aged. However, compared with aged asphalt concrete without capsules, the strength recovery ratios of aged asphalt concrete containing capsules were much higher, which indicated that the introduction of calcium alginate/attapulgite capsules into aged asphalt concrete could obviously improve its healing properties. The ultraviolet ageing is along with asphalt pavement during the whole service period. Hence, the authors will focus on the healing properties of asphalt concrete containing capsules after UV ageing treatment in future research.