1. Introduction
Silicone rubber is widely used in aerospace [
1], energy storage [
2], power grid [
3], medical and flexible electronic equipment [
4,
5] due to its excellent properties, such as high flexibility, good thermal stability, excellent corrosion resistance, electrical insulating, high abrasion resistance [
6], mechanical strength and hydrophobicity. Silicone rubber mainly includes high-temperature-vulcanized silicone rubber (HTV) and room-temperature sulfur silicone rubber (RTV), both of which have a large range of applications in the electric power industry [
7] because of their hydrophobicity and hydrophobicity recovery, as well as excellent anti-flashover performance [
8]. However, silicone rubber may lose hydrophobicity in practical working environments, such as discharge [
9], ultraviolet light, high temperature and high humidity [
10,
11]. In particular, many oxidizing gases such as NO
2 are produced in the discharge process. The destruction of silicone rubber by NO
2 will lead to molecular oxidative decomposition, which affects hydrophobicity and water resistance [
12,
13,
14]. If the silicone rubber is permeated by water, the outer insulating protective layer will discharge and flashover, which will lead to equipment damage and power outages. Therefore, it is a tremendous challenge to effectively prevent NO
2 from damaging silicone rubber and improve the antioxidant property of silicone rubber [
15,
16,
17].
The effect of conventional fillers (aluminum trihydroxide ATH and silica) on the properties of silicone rubber has been studied. Mahmoood et al. [
18] studied the aging behavior of RTV-SiR loaded with nano-silica and micron ATH, manufactured material samples of different specifications and subjected to various ambient pressures at AC and bipolar DC voltages for 9000 h in two specially designed weather chambers. The silicone rubber doped with nano-sized silica filler particles showed better aging resistance compared with the micro-ATH-filled silicone rubber. Relevantly, two-dimensional (2D) nanosheet materials, such as C
3N
4 [
19], clay [
20], carbon nanofillers [
21], BN [
22] and GO [
23], have been widely used to improve the various properties of polymers [
24], such as the gas barrier properties of polymer materials, due to their high-aspect-ratio characteristics. Most of all, GO is a 2D lamellar material composed of sp
2 hybrid carbon atoms with a large theoretical surface area (~2630 m
2·g
−1), which provides excellent physical barrier properties. The addition of GO in polymer composites also makes it extremely low in permeability to O
2, H
2O or CO
2. For example, Layek et al. [
23] fabricated layer-structure graphene oxide/polyvinyl alcohol nanocomposite-coated polyethylene terephthalate (PET) films by interacting via H bonding. The obtained GO composite films show a dramatic enhancement in hydrogen gas barrier properties, which shows a 95% decrease in the permeability coefficient compared to uncoated PET. Tzeng et al. [
25] created chitosan-poly(acrylic acid)/chitosan/ graphene oxide quadlayers (CH/PAA/CH/GO QLs) with a highly ordered nanobrick wall structure via layer-by-layer deposition. A five CH/PAA/CH/GO QL assembly exhibits very low oxygen permeability (3.9 × 10
−20 cm
3·cm·cm
−2·Pa
−1·s
−1) that matches SiO
x barrier coatings. Yu et al. [
26] prepared TiO
2-GO nanocomposites using 3-minopropyltriethoxysilane as a linking reagent, which possess a sheet structure with greater interlayer spacing. The hybrids not only have excellent exfoliation and dispersion in epoxy resin, but also obviously enhanced H
2O barrier properties and anti-corrosion performance of epoxy coatings at a low content (2 wt.%). Zhang et al. [
27] observed an extremely low water contact angle (mean ≈ 30°), which clearly confirmed the inherent hydrophilicity of primitive graphene, after excluding the interference of substrate and pollutants. This hydrophilicity was found to be caused by charge transfer between graphene and water based on H-π interactions. Graphene oxide (GO), as the most important graphene derivative, has abundant oxygen functional groups, huge specific area and strong hydrophilicity, which makes GO easy to aggregate and difficult to separate. Ramezanzadeh et al. [
28] found that polyisocyanate-grafting GO enhanced its compatibility and dispersion in the polyurethane resin, and it significantly improved the water barrier performance and corrosion resistance. Wan et al. [
29] also found that the surface functionalization of diglycidyl ether of bisphenol-A layer can effectively improve the compatibility and dispersion of GO sheets in an epoxy matrix. However, to date, there are few reports on GO applied to improve the NO
2 gas barrier and antioxidant properties of polymer composites.
In this work, surface-modified GO nanosheets (f-GO) were prepared using tetraethoxysilane (TEOS) and aminopropyltriethoxysilane (APTES) via a convenient sol–gel method. The effect of f-GO on the NO2 resistibility for RTV coatings was evaluated by water diffusion behavior via electrochemical impedance spectroscopy (EIS) of f-GO/RTV nanocomposites, which was treated by oxidation damage from NO2 gas.
3. Results and Discussion
Figure 2a shows the unmodified GO nanosheet. Due to the interaction of van der Waals forces between the lamellae, the unmodified GO exhibits a large aggregate state with a smooth surface. After silane surface modification, the surface of the f-GO nanosheet is no longer smooth, but fluffy granular objects appear on its surface. It is speculated that silicone nanoparticles are formed by condensation of hydroxyl on the surface of silane and GO.
ATR-FTIR was used to analyze the chemical composition of GO surface before and after modification to evaluate its modification and structure maintenance. In
Figure 3, the characteristic peaks before modification mainly include −OH at 3400 cm
−1, C=O at 1720 cm
−1, C=C at 1690 cm
−1 and C−O at 1230 cm
−1 [
30,
31]. The results show that there are abundant oxygen-containing groups on the surface of GO, providing active sites for sol–gel surface modification. After the surface modification of silane sol–gel, C=C was still observed in the spectrogram, indicating that the silane modification did not destroy the structure of GO. In addition, some new characteristic peaks appear in the spectrogram. Among them, −CH
2, located at 2960 cm
−1, is derived from methylene group in APTES. The peak around 1500 cm
−1 belongs to −NH
2 of APTES [
26,
32]. In addition, C−O−Si characteristic peaks of asymmetric bending vibration at 1124 cm
−1 and 694 cm
−1 and Si−O−Si peak [
26] of asymmetric vibration at 1090 cm
−1 also appear. The presence of C−O−Si bonds at 694 and 1124 cm
−1 confirms that the hydrolysate reacts with and binds covalently to the −OH group of GO nanosheets via the silane-hydrolyzed ethoxy group.
As shown in
Figure 4, XPS was used to analyze the surface chemical composition of GO before and after modification. As shown in
Table 1, the element composition of GO is C and O (66.56 at%: 33.44 at%). For f-GO nanosheets, the elemental compositions are C, N, O and Si (32.38 at%: 1.9 at%: 39.57 at%: 26.15 at%). The presence of silicon and nitrogen indicates that silane was successfully presented on the sheet surface. The appropriate combination of Lorentz function and Gaussian function is used to distinguish the C 1s, N 1s, O 1s and Si 2p bonding states of f-GO nanosheets and GO. High-resolution energy spectrum analysis showed that C 1s of GO was mainly composed of C=C, C−O and C=O bonds located at 284.8, 286.9 and 288.3 eV before modification. After sol–gel modification, in addition to the above three peaks, three new peaks appeared at 283.6, 285.6 and 287.6 eV, which were, respectively, attributed to C−Si, C−O−Si and C−NH
2 [
33]. The continuous presence of C=C, C−O and C=O peaks indicates that silane modification has no effect on the structure of GO. The appearance of C−Si and C−O−Si indicates that the hydroxyl group on the surface of GO is condensed with the hydroxyl group of silanes to form a covalent bond. However, for the peak splitting of O 1s, it was found that the O of GO was mainly hydroxyl oxygen at 532.8 eV [
30]. After silane modification, a new peak belonging to C−O−Si appeared at 532.4 eV in the direction of low binding energy, which may be due to the transformation of C−O−H structure on graphene surface into C−O−Si structure during the condensation process of hydroxyl groups on silane and graphene surface. Since H is more electronegative than silicon, the bonding position of oxygen moves 0.4 eV toward the direction of low binding energy [
34]. At the same time, Si−O−Si appeared in the oxygen peak, which also indicated that silicone appeared on the surface of graphene, which was consistent with the results of FTIR and SEM. At the same time, N element was also detected on the surface of the sample, which was mainly derived from aminopropyl trethoxy silane. However, for silicon, it mainly consists of three peaks, namely Si-O-C, Si(O)
2 and Si(O)
3, located at 120.07, 103.8 and 104.7 Ev [
35], respectively, which again indicates that successful grafting condensation of silane and graphene occurs, rather than simple mechanical mixing.
To quantitatively analyze the NO
2 resistibility of the f-GO/RTV nanocomposite, the coatings with different f-GO contents were evaluated by EIS after oxidation by NO
2. Before NO
2 aging, the impedance spectra of RTV nanocomposite coatings filled with different contents of f-GO nanosheets are shown in
Figure 5. After immersing in NaCl solution for 96 h, the impedance modulus |Z| of each sample in the Bode diagram remained at 10
9 Ω cm
2, and the phase angle was basically maintained at 90° in the whole frequency range, which means that the sample fully exhibited capacitive property and the aqueous solution failed to penetrate into the sample, indicating that the addition of fillers had no effect on the microstructure and water resistance of the sample. Even after 96 h immersion, the coating remained intact and the sample can still be regarded as a pure capacitor. To quantitatively analyze the tolerance of functionalized f-GO/RTV nanocomposite coatings to oxidizing gas NO
2, EIS was used to evaluate the water barrier properties of pure RTV and f-GO/RTV nanocomposite coatings after NO
2 aging.
As shown in
Figure 6a, the water barrier performance of pure RTV decreased significantly after NO
2 aging. After soaking for 96 h, the impedance modulus decreased significantly compared with that of the unaged sample, which decreased by three orders of magnitude to about 5.14 × 10
6 Ω·cm
2. It shows that after NO
2 aging, many water diffusion channels are formed in the sample, and the diffusion of electrolyte solution in the sample causes a decrease in impedance modulus. At the same time, it is observed in the frequency and angle diagram that the frequency of the sample at 45° increases significantly. The frequency at 45° is called the breakpoint frequency
, and its value can qualitatively analyze the stratification of the coating [
36,
37]. The larger the breakpoint frequency, the more serious the stratification. For pure RTV,
was about 35 Hz after NO
2 aging, indicating that aging caused a certain degree of stratification. After filling with 0.1 wt.% f-GO nanosheets, the impedance modulus of the sample increased to about 1.13 × 10
7 Ω·cm
2 compared with pure RTV, indicating that the filling of nanosheets slowed down the diffusion of NO
2 gas in the coating to a certain extent. At the same time,
decreases to 21.5 Hz. The results show that after aging for the same time, the stratification of the sample decreases and the integrity of the sample is maintained. However, the breakpoint frequency of the sample is still high, and there is still serious stratification, but the damage is reduced, so it is necessary to further increase the filling amount of the nanosheet.
Figure 7a shows the impedance spectrum of the sample filled with 0.3 wt.% f-GO nanosheets after NO
2 aging for 24 h and soaking for 96 h. The impedance modulus value is about 1.8 × 10
7 Ω·cm
2, indicating that the impedance modulus value continues to increase with the increase in filler content. The impedance modulus of this sample is an order of magnitude higher than that of pure RTV, and capacitive behavior is observed over a wide frequency range (10
2 to 10
5 Hz). At the same time,
also decreased significantly, which was about 14.1 Hz, indicating that the increase in the content of functionalized nanosheets greatly delayed the diffusion of NO
2 gas inside the coating. The extension of the gas diffusion path slows down the aging of NO
2 inside the coating, thus reducing the sample stratification. As shown in
Figure 7b, when the filling amount of f-GO increased to 0.5 wt.%, the impedance modulus of the sample decreased to about 5.99 × 10
6 Ω·cm
2. At the same time,
increases significantly to about 71.1 Hz. It shows that the increase in filler content increases the diffusion channel of NO
2 gas in the coating to a certain extent. Compared with RTV, although the impedance modulus value is still high, the breakpoint frequency is also high, and the sample stratification is more serious.
Figure 8a shows the impedance spectrum of the coating when the content of f-GO increases to 0.7 wt.% after 24 h of NO
2 aging. Compared with the f-GO nanosheet filled with 0.5 wt.%, the impedance modulus of the sample showed a continuous decrease, which was about 1.04 × 10
6 Ω·cm
2. At the same time,
also increased significantly, about 227.4 Hz, indicating that the sample stratification was more serious. When the filler content increases to 1 wt.%, the impedance modulus decreases more seriously, which decreases to 4.3 × 10
5 Ω·cm
2, and
increases to 939.1 Hz. It shows that an increase in excess filler content greatly reduces the NO
2 barrier performance of the coating. It is speculated that excessive nano-fillers appear to agglomerate in the coating interior, thus forming a large number of NO
2 diffusion channels, which makes it easier for NO
2 to diffuse in the coating interior, thus causing more serious damage to the coating.
Figure 9 shows the variation in coating resistance (R
b) with different f-GO nanosheet contents after fitting as a function of soaking time. In order to improve the goodness of fit, the constant phase element is used to replace the capacitor for fitting and then converted into the actual capacitor of the coating through the theoretical numerical formula. As shown in the figure, R
b of all coatings showed a rapid decrease in the early stage of immersion and then remained basically unchanged. As can be seen from the figure, R
b of pure RTV coating decreases significantly, which is about 5.14 × 10
6 Ω·cm
2 after 96 h immersion, which is four orders of magnitude lower than that of the unaged coating. After filling with 0.1 wt.% f-GO nanosheets, the coating resistance increased significantly to about 9.48 × 10
6 Ω·cm
2. The results show that the filling of f-GO nanosheets slows down the diffusion rate of NO
2 gas in the coating. When the content of the nanosheet increases to 0.3 wt.%, R
b increases continuously. Compared with pure RTV, R
b is nearly two orders of magnitude higher, increasing to about 13.1 × 10
6 Ω·cm
2. However, as the content of nanosheets continued to increase, R
b decreased significantly after stabilization, especially when the content of nanosheets increased to 1 wt.%; R
b was about 2.4 × 10
5 Ω·cm
2. The resistance of the coating is one order of magnitude lower than that of pure RTV, which indicates that the excess-filled nanosheet increases the diffusion-free volume of NO
2 to a certain extent, thus making the resistance of the aging sample decline more seriously. As shown in
Figure 9b, with an increase in filler content, R
b showed a trend of increasing first and then decreasing; that is, there was an optimal filling ratio of 0.3 wt.% for the f-GO nanosheet in RTV. The increase in R
b may be due to the better dispersion of the functionalized nanosheets in the coating, which increases the diffusion path of gas and delays the aging of the coating by NO
2. However, as the content of the nanosheet continues to increase, the free volume in the coating increases because the nanosheet easily agglomerates, resulting in an increase in the diffusion channels of NO
2 and a decrease in the tolerance to NO
2.
The sample will have defects and water absorption after aging. The change in sample microstructure can be well reflected by calculating the porosity of the sample after soaking for a period of time. The porosity of the sample (P) is defined as the ratio of theoretical resistance at infinite porosity (R
bt) to the sample resistance obtained from circuit fitting [
38].
Figure 10a shows the porosity of RTV coatings filled with different amounts of f-GO nanosheets after NO
2 aging (citation). The porosity of the coating decreases with an increase in filler content until the content of the nanosheet increases to 0.3 wt.%, and the porosity reaches a minimum value, which is about 0.97 × 10
−4% and is 40% of the porosity of the pure RTV coating. It is speculated that at this content, silane-modified nanosheets have better dispersion in the coating, which can greatly increase the diffusion path of NO
2 and delay the damage of NO
2 to the interior of the coating. However, when the content of f-GO nanosheets continued to increase to 1 wt.%, the porosity of the coating after NO
2 aging increased significantly to 5.31 × 10
−3%, which was two orders of magnitude higher than that of the coating filled with 0.3 wt.% f-GO/RTV. It is speculated that at this content stage, excessive nanosheets appear to agglomerate inside the coating, thus increasing the free volume in the coating and providing more channels for NO
2 diffusion.
In order to show the effect of filler content on the integrity and delamination of nanocomposite coatings, the impedance modulus and breakpoint frequency
of RTV coatings with different contents of f-GO nanosheets were compared. The impedance modulus value in the Bode diagram (impedance modulus value at 0.1 Hz) is similar to the coating resistance, which can reflect the integrity of the coating. The difference is that the impedance modulus value does not need to be solved, so the impedance modulus value can be very intuitive to judge the water barrier of the coating. As shown in
Figure 10b, with an increase in the content of f-GO nanosheets, the impedance modulus of the coating increased first and then decreased. When the content of the nanosheet increases to 0.3 wt.% especially, the impedance modulus reaches 1.78 × 10
7 Ω cm
2, which is 2.2-times higher than that of pure RTV (8.2 × 10
6 Ω cm
2). These results indicate that appropriate filling of f-GO nanosheets can improve the NO
2 tolerance of the coating to a certain extent. However, as the filler content continued to increase, the impedance modulus of the coating decreased significantly, especially when the filler content increased to 1 wt.%, where the impedance modulus decreased to about 4.3 × 10
5 Ω cm
2, which was two orders of magnitude lower than that of the RTV coating filled with 0.3 wt. % f-GO. The results show that the content of filler is also a key factor affecting the performance of the coating. Due to the small size of nano-fillers, agglomeration can easily occur when the content is high, thus forming more gas diffusion channels inside the coating, which reduces the NO
2 tolerance of the coating. When the content of f-GO nanosheets reaches 1 wt.%, the coating performance is severely decreased, indicating that the filler content is an important parameter affecting the coating performance, which is consistent with the above resistance analysis of coating samples.
As shown in
Figure 11, with an increase in f-GO nanosheet content, the
of the coating decreased first and then increased. Particularly, when the content of f-GO increased to 0.3 wt.%, the breakpoint frequency of the coating decreased to 14.1 Hz, which was much lower than 35 Hz of pure RTV. The results show that filling an appropriate amount of f-GO nanosheet (0.3 wt.%) can block and delay the diffusion of NO
2 into the coating to a certain extent, so that the layer between the coating and the substrate is smaller. However, the breakpoint frequency of the coating increases obviously with an increase in the content of the nanosheet. When the content increased to 1 wt.%, the
of the coating increased to 939.1 Hz, which was 66.6-times that of the coating filled with 0.3 wt.% nanosheets. The results indicate that more NO
2 diffusion channels are formed by the filling of excessive functional groups, and the water barrier performance of the coating decreases more significantly after NO
2 aging. At the same time, 0.3 wt.% GO/RTV shows the lowest delamination and the best integrity after oxidation by NO
2, with excellent damage protection performance. Therefore, the content of the nanosheet is an important parameter affecting the performance of the coating.
Based on the above analysis of water resistance results, we gave a possible f-GO blocking NO
2 model. The physical barrier mechanism diagram can be seen in
Figure 12. Firstly, silane grafting increased the interface compatibility of two-dimensional nanosheets in RTV. At the same time, the functionalized nanosheets acted as a cross-linking and strengthening silicone rubber organic matrix, reducing the free volume of NO
2 diffusion. Secondly, the silican-modified nanosheets enhance the NO
2 barrier property of silicone rubber from two aspects: the successful grafting of a silane enhances the interface compatibility between the nanosheets and silicone rubber and reduces the free volume of NO
2 gas diffusion; the high aspect ratio of its graphene-like structure is utilized to provide physical barrier properties. Because the added f-GO filler blocks the diffusion of NO
2 in RTV, under the same aging condition, f-GO/RTV is less damaged, which shows that it has a higher impedance modulus and lower breakpoint frequency in the EIS test, and it still has good water barrier performance.