Operational Analysis of Grapple Yarding in New Zealand: A Case Study of Three Mechanized Harvesting Operations
Abstract
:1. Introduction
2. Materials and Methods
2.1. Description of Swing Yarders and Study Sites
2.2. Time and Motion Study
3. Results and Discussion
3.1. Analysis of the Yarding Cycle
3.2. Stem Layout, Yarding Cycle Time and Productivity
3.3. Swing Yarder Utilisation
4. Conclusions
- Utilization of the yarders was influenced by various delays, including mechanical, operational and personal, with operational delays being the most prevailing.
- The swing yarders performed better with lesser variability in the elemental cycle time at yarding distances less than 200 m.
- Stem presentation across the cutover could significantly influence the mean payload per cycle and, consequently, the machine productivity.
- Bunching of stems in piles of two or three improves the mean payload and productivity of the yarders.
- The use of choker-setters in combination with fully mechanized yarding significantly reduced the machine productivity having the highest cycle time and lowest productivity per productive machine hour.
- With careful harvest planning, mean yarding cycle time could be significantly reduced and payloads maximized to increase the productivity of swing yarders in the near future.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Case Study Site | Yarding Cycles (n) | Mean Extract. Dist. (m) | Mean Piece Size (t) | Mean Payload (t) | Mean Yarding Cycle Time (min) | Mean Total Cycle (min) | Mean Prod (t/PMH) | |||
---|---|---|---|---|---|---|---|---|---|---|
Outhaul | Grapple | Inhaul | Unload | |||||||
CS-1 | 410 | 277 | 1.85 | 2.43 | 0.67 | 0.69 | 1.04 | 0.38 | 2.77 | 55.5 |
CS-2 | 176 | 166 | 1.73 | 2.80 | 0.56 | 1.24 | 0.92 | 0.90 | 3.63 | 50.8 |
CS-3 | 125 | 185 | 1.80 | 1.73 | 0.78 | 1.21 | 1.16 | 0.52 | 3.66 | 53.8 |
All sites | 711 | 233.3 | 1.81 | 2.4 | 0.66 | 0.92 | 1.03 | 0.53 | 3.14 | 54.0 |
Source | DF | Adj SS | Adj MS | F-Value | p-Value |
---|---|---|---|---|---|
Swing Yarder | 2 | 34.06 | 17.0283 | 132.37 | 0.000 |
Error | 708 | 91.08 | 0.1286 | ||
Total | 710 | 125.13 |
Swing Yarder | Mean | Grouping | ||
---|---|---|---|---|
T-Mar 650 (CS-2) | 0.90 | A | ||
T-Mar 550 (CS-3) | 0.52 | B | ||
Madill 124 (CS-1) | 0.38 | C |
Swing Yarder | Stem Presentation | Number of Yarding Cycles | Mean Yarding Distance (m) | Mean Grapple Time (min) | Total Cycle Time (min) | Mean Payload Per Cycle (tons) | Mean Productivity (t/PMH) |
---|---|---|---|---|---|---|---|
CS-2 | MechFell | 32 | 65 | 0.76 | 2.22 | 1.7 | 48.9 |
MechFell and Bunched | 144 | 188 | 1.35 | 3.94 | 3.1 | 51.3 | |
CS-3 | ManualFell | 101 | 161 | 0.76 | 2.35 | 1.7 | 63.3 |
ManualFell and Choked | 24 | 279 | 3.11 | 9.17 | 1.8 | 12.2 | |
CS-1 | MechFell | 220 | 251 | 0.63 | 2.51 | 2.2 | 54.9 |
MechFell and Bunched | 76 | 300 | 0.76 | 3.62 | 3.0 | 50.5 | |
MechFell and SurgePile | 114 | 254 | 0.75 | 2.70 | 2.5 | 59.8 |
Swing Yarder | Total Scheduled Machine Hour (hrs) | Utilization (%) | Delays (%) | |||
---|---|---|---|---|---|---|
Mechanical | Operational | Personal | Total Delays | |||
CS-1 | 42.5 | 84 | 2 | 12 | 2 | 16 |
CS-2 | 20.7 | 69 | 7 | 14 | 10 | 31 |
CS-3 | 14.0 | 62 | 23 | 12 | 3 | 38 |
Overall | 77.2 | 76 | 7.1 | 12.6 | 4.3 | 24 |
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Visser, R.; Harrill, H.; Obi, O.F.; Holmes, L. Operational Analysis of Grapple Yarding in New Zealand: A Case Study of Three Mechanized Harvesting Operations. Forests 2023, 14, 190. https://doi.org/10.3390/f14020190
Visser R, Harrill H, Obi OF, Holmes L. Operational Analysis of Grapple Yarding in New Zealand: A Case Study of Three Mechanized Harvesting Operations. Forests. 2023; 14(2):190. https://doi.org/10.3390/f14020190
Chicago/Turabian StyleVisser, Rien, Hunter Harrill, Okey Francis Obi, and Luke Holmes. 2023. "Operational Analysis of Grapple Yarding in New Zealand: A Case Study of Three Mechanized Harvesting Operations" Forests 14, no. 2: 190. https://doi.org/10.3390/f14020190
APA StyleVisser, R., Harrill, H., Obi, O. F., & Holmes, L. (2023). Operational Analysis of Grapple Yarding in New Zealand: A Case Study of Three Mechanized Harvesting Operations. Forests, 14(2), 190. https://doi.org/10.3390/f14020190