Assessment of Industry 4.0 Maturity Models by Design Principles
Abstract
:1. Introduction
- RQ1: What are the key DPs that are referred to as the pillars of I4.0 concept?
- RQ2: What are the most prominent Maturity Models that are dedicated to supporting I4.0 implementation in companies?
- RQ3: What are the research gaps in MMs that prevent Industry 4.0 adoption?
- RQ4: How Industry 4.0 MMs can be improved based on the identified research gaps?
2. Research Methodology
- EX1: A paper is only partially available in English—e.g., abstract and keywords are in English, but the rest of the paper is in the other language;
- EX2: A paper is not available in full text or the access to the document is restricted;
- EX3: A paper is of insufficient credibility—i.e., a document is informal and reflects personal viewpoints without referring to the valid resources;
- EX4: A paper does not provide the research on Industry 4.0—e.g., a document includes Industry 4.0 as a keyword, but does not use it as the main topic;
- EX5: A paper does not contain the information on the Industry 4.0 DPs both explicitly and implicitly;
- EX6: A paper does not or only partially contain the information on the Industry 4.0 MMs—e.g., a document includes the clarification of the assessment criteria, but does not discuss the maturity levels and vice versa;
- EX7: A paper does not contain a detailed explanation of the Industry 4.0 DPs or only mentions them implicitly;
- EX8: A paper is the review article of the existing MMs and does not propose any novel MM;
- EX9: A paper does contain the information on the newly proposed MM, but the purpose of the model is not related to Industry 4.0.
3. Literature Review
3.1. Industry 4.0 Design Principles
3.2. Industry 4.0 Maturity Models
4. Analysis of the Maturity Models by Design Principles
5. Results and Discussion
5.1. Identification of Gaps in the Maturity Models
5.1.1. Research Gap 1 (RG1): Deficiency of Academic MMs
5.1.2. Research Gap 2 (RG2): Limited Access to Industrial MMs
5.1.3. Research Gap 3 (RG3): Lack of Coverage of Design Principle
5.2. Discussion of Obtained Results
6. Conclusions
- The academic MMs are publicly available for external users, but often are incomplete or underdeveloped. Therefore, such models might not be effective for shaping and implementing the digital transformation strategy inside organizations (RG1).
- Commercial MMs are more complete in terms of DPs than those developed within academia. Although the well-established commercial MMs provide the comprehensive evaluation of firms’ readiness/maturity, the access to their full methodology is restricted. Therefore, making use of such models requires substantial investments, which is not always affordable for SMEs, I4.0 beginners, or firms from developing or transitional economies (RG2).
- The presence of DPs is not explicitly commented on by authors of MMs. The most frequently overlooked DPs are Corporate Social Responsibility (CSR) (DP8), Smart Product (DP7), and Decentralization (DP3). The underperformance in the coverage of these DPs by MMs mainly occurs because MM framing is bound to the I4.0 perception, a focus on certain aspects, and a development purpose, which contributes to the substantial divergence between the models. Companies struggle to choose the right solution or to pick up a complete MM, which inhibits the digital transformation (RG3).
- Despite the rigorousness and providing open access to methodology, surveys, and roadmaps of MMs they need to be substantially improved and consider the DPs discussed in this paper at the appropriate level. There is a strong need for an enhanced academic MM that will incorporate all the DPs associated with I4.0. Such an MM building approach will address the aforementioned research gaps and provide a meaningful readiness/maturity assessment solution for the firms that strive to adopt Industry 4.0. To do this, authors may refer to [44] MM8 that provides the decent and multifaceted architecture of I4.0 MMs.
- Given that commercial MMs are well-structured in terms of DPs but provide only limited access to their methodology, surveys, and roadmaps, industrial MMs need to provide companies with at least basic functionality free of charge or for an affordable price. By doing this, the I4.0 transition would be accelerated, which would contribute to the emergence of more complete I4.0 MMs.
- MMs should explicitly consider the presence of DPs in the structure of the models to guarantee the holistic approach that will help companies in their transition to I4.0. In particular, the consideration of DPs such as Corporate Social Responsibility (CSR) (DP8), Smart Product (DP7), and Decentralization (DP3) needs to be improved in the MMs. Resolving these issues would contribute to unification of the I4.0 vision among stakeholders and the structure of MMs, which in turn will increase the number of successful digital transformations in companies and their overall progress.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Industry 4.0 Design Principles |
“Industry 4.0 AND design principles”; “Industry 4.0 AND principles”; “Digitalization AND principles”; “Digital transformation AND principles”; “Sustainable AND development”; “Sustainability”; “Industry 4.0 AND Servitization”. |
Industry 4.0 Maturity Models |
“Industry 4.0 AND maturity model”; “Industry 4.0 AND readiness index”; “Digital maturity AND assessment”; “Industry 4.0 AND assessment model”; “Industry 4.0 AND maturity level”; “Industry 4.0 AND maturity evaluation”; “Roadmap AND Industry 4.0”; “Industry 4.0 AND manufacturer’s capabilities”; “Industry 4.0 AND capability maturity”. |
No. | Maturity Model | Description |
---|---|---|
MM1 | Acatech Industrie 4.0 Maturity Index [39] | Focus on manufacturing enterprises and aimed to be a guidance for organizations to develop their own strategy for Industry 4.0 (I4.0) implementation. Contains 6 value-based development stages and 4 structural areas. Five maturity levels with explanations of each level are included. Questionnaire includes 77 questions; however, it is not publicly available. |
MM2 | Digital Readiness Assessment Maturity Model (DREAMY) [40] | Focus on the manufacturing industry, with the aim to assess the process of digital transformation. Four dimensions and 5 maturity levels with clear definition provided for each level. Maturity assessment survey consisted of 200 questions. |
MM3 | IMPULS—Industrie 4.0 Readiness [41] | Aimed to examine willingness and abilities of the companies in the area of mechanical and plant engineering to apply the I4.0 concept. Comprises 6 dimensions and 6 maturity levels with a description for each level. Assessment survey has 24 questions, and online assessment available. A detailed report after assessment is provided, with guidance on how to improve the current level for each dimension. |
MM4 | The Connected Enterprise Model [42] | The model offers technology as I4.0′s main enabler and focuses on large enterprises. Four dimensions listed; however, no information provided related to aspect dimensions and the creation process. An action plan with 5 stages to assess the company is presented. |
MM5 | Industry 4.0 Maturity Model [43] | Software process improvement and capability determination (SPICE) was used as a basis and more oriented towards multinational enterprises (MNEs). It includes 5 dimensions and 6 levels of maturity from “incomplete” till “optimizing”. Lacks a method of assessment and survey questions. |
MM6 | Industry 4.0 Maturity Model [37] | Nine organizational dimensions with 62 sub-criteria presented. Focus on manufacturing companies and MNEs mainly. Five maturity levels for each dimension provided. The assessment method is a questionnaire from 123 questions. Sub-criteria and questions not provided in the report. |
MM7 | Maturity and Readiness Model for Industry 4.0 Strategy [10] | Four maturity levels with 3 main dimensions provided in detail. A thorough analysis of technologies for I4.0, and a clear methodology on which the model was based is provided. The full questionnaire is presented in the paper with an example from the retail sector. Enhancement could be made in the development of final reports after assessment surveys on how to improve the company’s current position. |
MM8 | Reference Architecture Model Industrie 4.0 (RAMI4.0) [44] | RAMI differs from traditional MMs and does not intend to evaluate companies’ maturity level towards I4.0. Instead, it is in the format of a map showing how to structure issues of I4.0 and involve all stakeholders. It also includes all IT components, presented in a layer, and life-cycle model. RAMI was already recognized as a fundamental model that drives organizations to implement I4.0. |
MM9 | System Integration Maturity Model Industry 4.0 (SIMMI 4.0) [45] | Focuses not to assess organizations towards I4.0 as a whole but aims to assess its IT capability. Four dimensions and 5 maturity stages included. Fifteen questions divided into five sections provided, along with assessment methods of the final level. |
MM10 | Three-Stage Maturity Model [46] | Three main dimensions with 5 maturity levels presented. Model could be applied by small and medium-sized enterprises (SMEs); however, it will be difficult without guidance, since it lacks of details regarding assessment methods or survey questions, which makes it difficult to assess comprehensiveness of the model. |
MM11 | Digital Operations Self-Assessment (PwC) [47] | Focuses on digitization of the organization and oriented to large enterprises. Seven dimensions and 4 maturity levels included. Online self-assessment tool available, also steps for development of Industry 4.0 strategy implementation and pilot initiatives suggested. |
MM12 | Maturity Model for Industrial Internet [48] | Focuses more on adoption of IoT technology in manufacturing enterprises. Five maturity levels presented in the report; however, it lacks information regarding defined dimensions as well as assessment tools and methods. |
MM13 | Singapore Smart Industry Readiness Index—SIRI [49] | Based on 3 building blocks and 8 Pillars. Sixteen dimensions with 6 maturity levels are also presented. All parts include a detailed description, as well as a comprehensive explanation of the general concept of I4.0 and its benefits. |
MM14 | Digitalization Maturity Model for the Manufacturing Industry [50] | Detailed description of 9 dimensions included. It also consists of 5 maturity levels and 90 process areas. Focuses on the manufacturing industry; however, the scope of the model underlies the supply chain area, mostly. No information about evaluation given, neither any questionnaire provided. |
MM15 | Maturity Model for Data Driven Manufacturing (M2DDM) [51] | Focuses on analysis of IT architecture of the companies in the manufacturing sector. Six dimensions included with 6 maturity levels. Reports lack information about model development methodology as well as assessment methods. |
MM16 | WMG Model [52] | F maturity levels, 6 dimensions, and 29 sub-dimensions included. The difference of this model is in the assessment tool which is used in table format. Additionally, maturity level is calculated for each dimension, which makes analysis more detailed. Online assessment also available, as well as report provided. |
MM/DP | MM01 | MM03 | MM04 | MM05 | MM06 | MM07 | MM08 | MM09 | MM11 | MM13 | MM15 | MM16 |
---|---|---|---|---|---|---|---|---|---|---|---|---|
DP1 | H | H | L | M | M | H | H | L | H | H | H | H |
DP2 | H | H | M | H | H | H | H | M | H | H | H | H |
DP3 | H | M | L | M | M | H | H | M | H | H | L | B |
DP4 | H | H | M | H | H | H | H | M | H | H | H | H |
DP5 | M | H | L | L | H | H | B | H | M | H | H | H |
DP6 | H | H | H | H | H | H | H | H | H | M | M | H |
DP7 | M | H | M | M | H | H | H | B | H | M | B | H |
DP8 | M | H | L | M | H | H | B | B | H | H | B | H |
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Dikhanbayeva, D.; Shaikholla, S.; Suleiman, Z.; Turkyilmaz, A. Assessment of Industry 4.0 Maturity Models by Design Principles. Sustainability 2020, 12, 9927. https://doi.org/10.3390/su12239927
Dikhanbayeva D, Shaikholla S, Suleiman Z, Turkyilmaz A. Assessment of Industry 4.0 Maturity Models by Design Principles. Sustainability. 2020; 12(23):9927. https://doi.org/10.3390/su12239927
Chicago/Turabian StyleDikhanbayeva, Dinara, Sabit Shaikholla, Zhanybek Suleiman, and Ali Turkyilmaz. 2020. "Assessment of Industry 4.0 Maturity Models by Design Principles" Sustainability 12, no. 23: 9927. https://doi.org/10.3390/su12239927
APA StyleDikhanbayeva, D., Shaikholla, S., Suleiman, Z., & Turkyilmaz, A. (2020). Assessment of Industry 4.0 Maturity Models by Design Principles. Sustainability, 12(23), 9927. https://doi.org/10.3390/su12239927