Laboratory Preparation and Performance Characterization of Steel Slag Ultrafine Powder Used in Cement-Based Materials
Abstract
:1. Introduction
2. Materials and Experimental Methods
2.1. Raw Materials
2.2. Laboratory Preparation of SSUP
2.3. Experimental Methods
2.3.1. Laser Particle Size Analyzer
2.3.2. Automatic Specific Surface Area and Pore Analyzer
2.3.3. Scanning Electron Microscope
2.3.4. Water Requirement of Normal Consistency of Cement Paste with SSUP
2.3.5. Volume Stability of Cement Paste with SSUP
2.3.6. Isothermal Calorimetry of Cement Paste with SSUP
2.3.7. Strength of Cement Mortar with SSUP
2.3.8. X-ray Diffractometry of Cement Paste with SSUP
3. Results and Discussion
3.1. Influence of Preparation Process on Particle Size of SSUP
3.2. Microstructure of SSUP
3.3. Water Requirement of Normal Consistency
3.4. Soundness of SSUP
3.5. Hydration Heat of Cement Paste with SSUP
3.6. Cementitious Activity of SSUP
3.7. Hydration Products of SSUP
4. Conclusions
- (1)
- The process of preparing SSUP in the laboratory involves grinding it with a horizontal ball mill for 50 min, then mixing it evenly with grinding aids at a ratio of 75 g/1 mL and grinding it with a planetary ball mill for 15 min. The D15 particle size of obtained SSUP is 0.479 μm, D50 particle size is 2.031 μm, D90 particle size is 12.191 μm, 30 μm sieve size is 0.08%, and specific surface area is 4.13 m2/g. By comparing the microstructure of SSUP and SSP by SEM, it can be concluded that the particle size distribution of SSUP is more uniform and the surface is rougher.
- (2)
- The water requirement of normal consistency decreases with the increase in SSUP and SSP dosage. When the dosage is 15% and 30%, the water consumption of SSP is higher than that of SSUP, while when the dosage is 45% and 60%, the water consumption of SSUP is higher than that of SSP.
- (3)
- The soundness of SSUP with different dosages is better than that of SSP. When the dosage increases from 15% to 60%, the difference in the distance between the tip of the Lehigh clamp pointer of SSUP increases from 0.10 mm to 0.75 mm, while that of SSP increases from 1.00 mm to 6.65 mm.
- (4)
- The results of the hydration heat experiment show that the hydration degree and rate of SSUP are better than those of SSP. The 7 d and 28 d activity indexes of SSUP are higher than those of SSP. At 7 d, the activity index of SSUP is 65.61%, 13.63% higher than that of SSP. The activity index of SSUP at 28 d is 94.19%, 24.57% higher than that of SSP. The XRD test results show that, with the augment of hydration time, the relative contents of C3S, C2S, C3A, and C2F crystals in SSUP and SSP gradually decrease, while the relative contents of C-S-H gel gradually increase and the increase in C-S-H gel and in SSUP is greater.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Chemical Composition (%) | CaO | Fe2O3 | SiO2 | MgO | Mn3O4 | Al2O3 | P2O5 | TiO2 | SO3 | LOI | Others |
---|---|---|---|---|---|---|---|---|---|---|---|
steel slag | 38.30 | 28.61 | 13.68 | 6.21 | 4.29 | 2.86 | 2.02 | 1.25 | 0.36 | 1.03 | 0.69 |
cement | 50.57 | 3.27 | 25.38 | 4.48 | 0.15 | 8.02 | 0.12 | 0.52 | 2.95 | 3.32 | 1.22 |
Specific Surface Area (m2/g) | Compressive Strength (Mpa) | Flexural Strength (Mpa) | Setting Time (Min) | |||
---|---|---|---|---|---|---|
7 d | 28 d | 7 d | 28 d | Initial | Final | |
1.68 | 31.17 | 43.28 | 6.20 | 8.53 | 52 | 563 |
Species of Steel Slag | Basicity |
---|---|
high basicity slag | R < 1.8 |
medium basicity slag | 1.8 < R < 2.5 |
low basicity slag | R > 2.5 |
Samples | Cement (g) | SSP (g) | SSUP (g) | Water (g) |
---|---|---|---|---|
C | 10.0 | / | / | 5 |
A1 | 8.5 | 1.5 | / | 5 |
A2 | 7.0 | 3.0 | / | 5 |
A3 | 5.5 | 4.5 | / | 5 |
A4 | 4.0 | 6.0 | / | 5 |
B1 | 8.5 | / | 1.5 | 5 |
B2 | 7.0 | / | 3.0 | 5 |
B3 | 5.5 | / | 4.5 | 5 |
B4 | 4.0 | / | 6.0 | 5 |
Samples | Cement (g) | SSP (g) | SSUP (g) | ISO Standard Sand (g) | Water (g) |
---|---|---|---|---|---|
P·O | 450 | / | / | 1350 | 225 |
SSP | 315 | 135 | / | 1350 | 225 |
SSUP | 315 | / | 135 | 1350 | 225 |
Types of Gelling Material | Cement (g) | SSP (g) | SSUP (g) | Water (mL) |
---|---|---|---|---|
SSP | 315 | 135 | / | 112.5 |
SSUP | 315 | / | 135 | 112.5 |
Samples | A I | A II | B I | B II | C I | CII | D I | D II |
---|---|---|---|---|---|---|---|---|
Regrinding time (min) | 5 | 5 | 10 | 10 | 15 | 15 | 20 | 20 |
Grinding aids | / | √ | / | √ | / | √ | / | √ |
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Sun, Y.; Chen, M.; Chen, D.; Liu, S.; Zhang, X.; Wu, S. Laboratory Preparation and Performance Characterization of Steel Slag Ultrafine Powder Used in Cement-Based Materials. Sustainability 2022, 14, 14951. https://doi.org/10.3390/su142214951
Sun Y, Chen M, Chen D, Liu S, Zhang X, Wu S. Laboratory Preparation and Performance Characterization of Steel Slag Ultrafine Powder Used in Cement-Based Materials. Sustainability. 2022; 14(22):14951. https://doi.org/10.3390/su142214951
Chicago/Turabian StyleSun, Yuanhang, Meizhu Chen, Dongyu Chen, Shaoyan Liu, Xintao Zhang, and Shaopeng Wu. 2022. "Laboratory Preparation and Performance Characterization of Steel Slag Ultrafine Powder Used in Cement-Based Materials" Sustainability 14, no. 22: 14951. https://doi.org/10.3390/su142214951
APA StyleSun, Y., Chen, M., Chen, D., Liu, S., Zhang, X., & Wu, S. (2022). Laboratory Preparation and Performance Characterization of Steel Slag Ultrafine Powder Used in Cement-Based Materials. Sustainability, 14(22), 14951. https://doi.org/10.3390/su142214951