Numerical Investigations of Tribological Characteristics of Biomimetic-Textured Surfaces
Abstract
:1. Introduction
2. Bionic Surface Simulation
2.1. Surface Simulation with an Arbitrary Distribution of Roughness Peaks
2.2. Bionic-Textured Surface Simulation
3. Numerical Calculation Model
3.1. Transient Reynolds Equation
3.2. Load-Balance Equation
3.3. Transient Film Thickness Equation
3.4. Transient Wear Model
3.5. Simulation Procedure and Verification
4. Results and Discussion
4.1. Biomimetic Surface Analysis of Snakeskin
4.2. Biomimetic Surface Analysis of Sharkskin
5. Conclusions
- Under the line-contact condition, both biomimetic-textured surfaces can reduce the coefficient of friction and wear volume at high speeds. However, under point-contact conditions, the snakeskin texture shows a better texture effect at low speeds. The sharkskin texture can cause the surface properties to deteriorate under the point-contact condition and is not recommended.
- The textured snakeskin surface can achieve a smaller friction coefficient compared to the rough surface at a larger slide-to-roll ratio. The textured sharkskin surface achieved the minimum friction coefficient at a specific slide-to-roll ratio of 1.2 in the present study.
- By comparing all the simulation results, it can be seen that the effect of biomimetic texture on the characteristics of the surfaces has a strong relationship with the working and contact conditions. The physical properties of the textured surfaces tend to degrade under some conditions.
- The current work only studied the tribological properties of the two bionic surfaces under fixed loads, but in the actual position of a train, the loads change and there may be better surface textures, so future research will consider the friction and wear properties of other new textured surfaces under varying loads.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
EHL | elastohydrodynamic lubrication |
GT | Greenwood and Tripp |
independent random phase angle | |
spectral density function | |
autocorrelation function | |
composite roughness | |
correlation length coefficients in x- and y-directions, respectively | |
height of the non-textured surface | |
coordinates of the textured surface’s center | |
l | edge length of the textured surface |
height of the final textured surface and bar-shaped protrusions, respectively | |
centerline of the bar-shaped protrusions | |
d | half-width of the bar-shaped protrusions |
lubrication gap | |
hydrodynamic pressure | |
density of the lubricant | |
viscosity of the lubricant | |
u | entrainment velocity |
W | external load |
p | transient pressure |
composite elastic modulus | |
radius of asperity | |
D | density of asperity |
k | wear coefficient of the contact surfaces |
hardness of the contact surfaces | |
dimensions of the grid | |
boundary and area of the solution domain, respectively | |
areal density | |
f | friction coefficient |
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Snakeskin | Sharkskin | ||
---|---|---|---|
Parameter | Value | Parameter | Value |
Density | 20% | Density | 35% |
Length | 30 m | Length | 30 m |
Depth | 2 m | Depth | 2 m |
Roughness | 1 m | Roughness | 1 m |
Bar-shaped protrusions | 1.5 m |
Parameter | Value |
---|---|
Groove depth | 10 m |
Sliding speed | 1 m/s |
Groove depth | 10 m |
Total area | 33.21, 75.18 |
Parameter | Value | Parameter | Value |
---|---|---|---|
Load | 1000 N | Elastic modulus | 200 GPa |
Hardness | 4.0 GPa | Poisson’s ratio | 0.3 |
Density | 7.865 g/ | Composite roughness | 1 m |
Oil viscosity | 0.096 Pa/s | Speed (rolling speed) | 0.0001–3 m/s |
Slide-to-roll ratio | 0.2–1.8 | Radius of counterbody | 60.0 mm |
Time step | 1 s | Number of time step | 300 or 400 |
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Wang, C.; Cai, J.; Cheng, G.; Wang, J.; Tang, D. Numerical Investigations of Tribological Characteristics of Biomimetic-Textured Surfaces. Sustainability 2023, 15, 13054. https://doi.org/10.3390/su151713054
Wang C, Cai J, Cheng G, Wang J, Tang D. Numerical Investigations of Tribological Characteristics of Biomimetic-Textured Surfaces. Sustainability. 2023; 15(17):13054. https://doi.org/10.3390/su151713054
Chicago/Turabian StyleWang, Cheng, Jianlin Cai, Gong Cheng, Jiaxu Wang, and Dongxing Tang. 2023. "Numerical Investigations of Tribological Characteristics of Biomimetic-Textured Surfaces" Sustainability 15, no. 17: 13054. https://doi.org/10.3390/su151713054
APA StyleWang, C., Cai, J., Cheng, G., Wang, J., & Tang, D. (2023). Numerical Investigations of Tribological Characteristics of Biomimetic-Textured Surfaces. Sustainability, 15(17), 13054. https://doi.org/10.3390/su151713054