1. Introduction
Concrete is the most widely used construction material in the world due to the benefits it offers compared to other materials in civil engineering works. To provide better characteristics, additional materials are being researched for use in mixtures to incorporate improved proposals over conventional ones [
1,
2,
3,
4].
The development of green architecture and sustainable urban development depends on the creation of corrosion-resistant concrete. In recent years, researchers have investigated the possibility of enhancing the mechanical characteristics and corrosion resistance of cured concrete by adding hydrophobic nano-silica particles to cement mixes [
5,
6,
7,
8]. This article explores how hydrophobic nano-silica affects the performance of concrete with a particular emphasis on how it might reduce corrosion and increase structural durability.
Nano-silica, which is made up of tiny silicon dioxide particles, has special qualities that can greatly enhance the mechanical properties of concrete [
9]. By reacting with cement during the hydration process, nano-silica enhances the mechanical strength of the resulting concrete [
10]. However, nano-silica particles are functionalized to have a high level of hydrophobicity to maximize their efficacy by achieving the desired hydrophobic properties for enhanced performance, even though these properties can potentially hinder dispersion in the matrix due to agglomeration tendencies caused by reduced affinity to polar components [
11]. Because of its hydrophobic properties, hardened concrete responds to corrosion better and does not degrade as quickly as other types of concrete [
12].
By repelling water and preventing the penetration of chloride and carbonate ions, hydrophobic nano-silica provides a key advantage in mitigating the ingress of harmful elements into the concrete microstructure [
13]. These ions, known for decreasing the pH of concrete, compromise the protective barrier between steel reinforcement and concrete, initiating the corrosion process [
14]. While permitting substantial absorption, nano-silica’s hydrophobicity does not obstruct the passage of chloride or carbonate ions. Instead, it acts as an extra layer of defense that prevents water from diffusing through the microstructure of the concrete [
15]. Furthermore, the presence of nano-silica in concrete contributes to improved durability by reducing transport properties against erosion, abrasion resistance, carbonation, and chloride ion attack [
16,
17,
18]. With its nano-pozzolanic content, nano-silica aggregates in the small pores of the cement paste, saturating them and strengthening the overall concrete matrix [
19]. Although the inclusion of nano-silica polydimethylsiloxane (PDMSO) does not directly contribute to the hydration process, it is important to note that nano-silica increases early-age strength because of its capacity to speed up cement hydration [
20], As a result, less cement and water interact, which retards the development of strength. However, concrete mixes incorporating nano-silica PDMSO nonetheless adhere to design specifications and offer sufficient strength [
21,
22,
23,
24].
In conclusion, the incorporation of hydrophobic nano-silica in cement mixtures offers a promising avenue for developing corrosion-resistant concrete. By improving mechanical properties, reducing water absorption, and enhancing durability, nano-silica provides a valuable solution to counteract the corrosion phenomenon and ensure the longevity of structures [
25,
26]. This article delves into the evaluation of hydrophobic nano-silica’s influence on cement mixtures, shedding light on its potential for sustainable urban development and green building practices.
Previous studies have shown that the addition of nano-silica particles to concrete mixes causes changes in the microstructure of the concrete. Being a pozzolanic material, it accelerates the hydration process of the mixes, decreasing voids, and thus reducing water permeability and absorption.
Similarly, the nano-silica particles are functionalized to have a high degree of hydrophobicity, which reduces water absorption in hardened concrete, resulting in a better response to the corrosion phenomenon, preventing its deterioration and providing greater durability to the structures.
The novelty of this research lies in the exploration of hydrophobic nano-silica particles’ impact on concrete’s corrosion resistance and durability, revealing their potential influence on structural integrity and addressing the complex interplay between material properties, corrosion behavior, and mechanical strength in concrete mixes. Furthermore, the functionalization of nano-silica particles to create hydrophobic properties represents an innovative approach to mitigate water-induced degradation while offering insights into the intricate relationship between material composition, microstructure, and resistance to corrosion in concrete structures.
2. Theoretical Framework
According to the American Concrete Institute [
27], concrete is classified as high strength when it can withstand a compressive force of 6000 pounds per square inch (psi) or 42 megapascals (MPa) after 28 days of curing. These types of concrete usually incorporate appropriate materials to improve their mechanical properties, especially compressive strength. To achieve these improvements, additives, whether chemical or mineral, are added, and the concrete is designed to achieve the desired strength.
The materials used in high-strength concrete are carefully chosen to meet specific standards. Fresh concrete properties such as workability, consistency, and cohesion are crucial for proper placement. Hardened concrete properties like compressive strength and modulus of elasticity are essential for its intended use. Nano-silica, a nanoscale silicon dioxide, improves concrete’s mechanical properties through reactions during hydration.
Nano-silica’s hydrophobic version is used to enhance concrete’s durability. It can replace a portion of cement in the mix to improve the aggregate–matrix bond. Nano-silica’s interactions with cement at a nanoscale level enhance concrete’s properties, including durability, abrasion resistance, and carbonation resistance. It acts as a pozzolanic material, improving hydration, bonding, and mechanical properties [
28,
29].
Corrosion in concrete structures is a significant concern due to exposure to various environmental factors. Corrosion leads to structural deterioration and loss of mechanical strength. It affects both the concrete matrix and reinforcement steel. Corrosion results in the reduction of the steel’s cross-sectional area, leading to a loss of strength and functionality in the structure. Various zones, including corrosion, passivation, and non-corrosion zones, can be identified based on the state of the steel.
Evaluation of corrosion involves multiple tests, such as water absorption capacity, porosity, chloride penetration, open circuit potential, and electrochemical impedance spectroscopy. The study highlights the importance of understanding and managing corrosion to maintain the structural integrity and durability of concrete structures [
30].
3. Experimental Plan
In the research conducted by Fallah-Valukolaee et al. (2022) [
31], the optimal variation is demonstrated where the results for the mechanical properties of concrete were highest, thus giving the substitution of 2% of the weight of cement with nano-silica as a base result for the development of the research.
3.1. Functionalization of Nano-Silica Particles
To obtain hydrophobic nano-silica particles, they were subjected to chemical processes through trial and error, allowing thorough tests to verify their hydrophobicity by measuring the contact angle. The procedure described in the research by Mora, González, etc. [
12] was used to functionalize the nano-silica particles. However, due to the difficulty of obtaining reagents, N-Dodecyltriethoxysilane was replaced with Polydimethylsiloxane, resulting in low hydrophobicity after the aforementioned process, and thus was not used. A bromination was carried out on polydimethylsiloxane and nano-silica to change their molecular structure, as bromine tends to repel water particles. To verify if there was a change, AFM and infrared tests were carried out as demonstrated in the research by José (2021) [
32]. Through expert opinions, it was recommended to directly use polydimethylsiloxane, abbreviated as PDMSO, and the nano-silica particles were mixed in a 1:6 ratio, meaning for every gram of silica, six grams of PDMSO was added, resulting in a hydrophobic mixture.
3.2. Concrete Mix Design: ACI 211.4r-08 Method for High-Strength Concrete
The natural disasters that have occurred throughout our country’s history give us an idea of how basic the construction processes of certain buildings are, resulting in failures or collapses due to low- to medium-intensity earthquakes. Therefore, this research was carried out to understand the behavior of concrete when using nanoparticles in resistance to mechanical properties and corrosion in reinforcement bars.
To obtain sufficient data and make a comparison of the advantages and disadvantages of incorporating these materials into concrete, three types of mixtures were made: a standard mixture without the incorporation of nano-silica, a mixture with the incorporation of nano-silica replacing 2% of the weight of cement, and a mixture with the incorporation of PDMSO nano-silica replacing 2% of the weight of cement. The following dosage was used to prepare high-strength concrete with 42 Mpa (
Table 1):
For the tests, a total of 20 specimens were used for each of the aforementioned mix types, with dimensions of 20 cm in height and 10 cm in diameter, and two of them containing a 14 mm diameter rod in the center with a length of 30 cm and a height of 15 cm above the surface of the specimen.
This was carried out to obtain variability of results and to ensure acceptability and confidence in the reader.
For the results of mechanical properties, a curing process of 7 and 28 days was used according to the type of test to be performed.
For the corrosion results, a time of 56 days was used, including 28 days of curing and 28 days under normal and severe or accelerated corrosion conditions, depending on the type of test. Within the corrosion tests, the specimens were cut at a height of 5 cm, resulting in 4 parts for each specimen.
3.3. Mixing Process
3.3.1. Standard Mix
Once the properties of the materials have been obtained and the quantity of concrete to be produced has been determined, taking into account losses during its execution, the final mix can be carried out.
Turn on the mixing machine and deposit the following materials in it as follows:
Place the previously weighed stone aggregates and allow the mixing to run for 30 s.
Add the cement and let it mix for about 1 min.
Increase the water and add the pre-mixed additive.
Allow the mixture to run for 5 min.
3.3.2. Mix with 2% Nano-Silica Replacing the Weight of Cement
The procedure is similar to item 3.3.1, with the difference that nano-silica particles are added. Due to their specific surface area, they require a high water consumption in addition to their low water/cement ratio, as it is a high-strength concrete. The materials are added in a specific order, as follows:
Place the coarse and fine aggregate in the machine. Allow it to mix for 30 s.
Add the cement and wait for it to mix for 1 min.
Divide the amount of water into 3 parts:
Mix the first third with the quantity of nano-silica previously mixed using a nanoparticle mixer, and add this mixture to the concrete mixer. Mix for 1 min.
In the second third, add the corresponding additive and place it in the mixture. Wait for 1 min.
Add the last third of water to the concrete mixer and wait for 1 min. Allow the mixture to become uniform for 5 min.
3.3.3. Mix with 2% Nano-Silica PDMSO Replacing the Weight of Cement
The procedure is similar to item 3.3.1, with the difference that PDMSO nano-silica particles are added and, due to their hydrophobicity, materials are added in a specific order as follows:
Place coarse and fine aggregate in the machine. Wait for it to mix for 30 s.
Increase the cement. 2.1. Separate the necessary amount of cement according to the grams of hydrophobic nano-silica required in a 1:2 ratio; one part PDMSO nano-silica and two parts cement. 2.2. Thoroughly mix the cement with the PDMSO nano-silica particles. 2.3. Add the previous mixture with the remaining cement to the concrete mixer and wait for 1 min.
Divide the amount of water into 3 parts: a. The first third will be mixed with the normal amount of nano-silica previously. Add this mixture to the concrete mixer. Wait for 1 min. b. Add the corresponding additive to the second third and place it in the mixture. Wait for 1 min. c. Add the last third of water to the concrete mixer and wait for 1 min.
Wait for the mixture to be uniform for 5 min.
3.1 Curing process
Since a characteristic of high-strength concrete is a low water/cement ratio, the curing process must consist of direct contact with water so that the cement particles are constantly hydrated. Therefore, for both the pattern mix and the mix with 2% nano-silica replacing the weight of cement, the cylinders were placed in a humidity chamber completely submerged in water. For the mix made with 2% PDMSO nano-silica replacing the weight of cement, plastic covers were implemented to seal it tightly and prevent water loss since, having hydrophobic particles, it ensures constant contact with water.