A Framework to Assess Manufacturers’ Circular Economy Readiness Level in Developing Countries: An Application Case in a Serbian Packaging Company
Abstract
:1. Introduction
2. Research Context
2.1. Circular Economy: The Transition and the Readiness Level
2.2. Circular Economy in the Packaging Industry
3. Research Methodology
3.1. Framework Conceptualization
3.2. Framework and Related Protocol Development
3.3. Framework Validation: The Application Case
The Company: Bosis
4. Results
4.1. Conceptualization Phase: Literature Review
4.2. The Framework to Measure Companies’ CE Readiness in Developing Countries
- 1.
- Product properties: technical lifetime of a product; reparability, and recycled content of a product;
- 2.
- Business/consumption model: material circularity indicator (MCI), functional lifetime of a product, and proportion of product-service system (PSS);
- 3.
- Society: policy framework;
- 4.
- Macro-scale product impacts: macro-scale impacts of circular business model and the proportion of key material losses in product cycles;
- 5.
- Environmental and economic impacts: life cycle impact analysis, exergy losses, and life cycle costing (LCC).
- Completely unready: duration of the technical lifetime of a product is strongly shortened;
- Partly unready: duration of the technical lifetime of a product is shortened;
- Neither unready, nor ready: duration of the technical lifetime of a product is unchanged;
- Partly ready: duration of the technical lifetime of a product is slightly extended;
- Completely ready: duration of the technical lifetime of a product is strongly extended.
- Completely unready: primary material inputs flows are strongly increasing;
- Partly unready: primary material inputs flows are increasing;
- Neither unready, nor ready: primary material inputs flows are steady;
- Partly ready: primary material inputs flows are slightly decreasing (e.g., through the recycling of wastes);
- Completely ready: primary material inputs flows are strongly decreasing (e.g., through design modifications on the product).
4.3. Application Case Results
4.3.1. Product Circularity Readiness Assessment
- Technical lifetime of a product: technical lifetime of a cardboard packaging is directly determined by the materials used and can be extended by changing the ways the products packed in cardboard packaging are distributed to customers and used.
- Ability for reusability, remanufacturing or recyclability of a product: the cardboard packaging is fully recyclable and made from recycled materials. In its production, high quality materials are used which comply with the standards, and, at the same time, originate from responsible and sustainable sources. All used materials are approved for packaging for the industries that have most demands regarding health and safety, such as food and confectionary industry. Almost 14% of the total portfolio are Forest Stewardship Council (FSC) certified products, having the FSC logo as a guarantee that the packaging was produced using exclusively materials originating from responsible sources. There are 142 new FSC products in their portfolio. The next steps will be aimed at the improvement of collecting, selecting, and recycling of paper and cardboard packaging.
- Proportion of recycled materials in new products: the proportion of recycled materials in products is about 94 %. The next steps will be aimed at increasing the proportion of recycled materials and materials with a lower share of virgin fibers in paper and cardboard packaging.
- Material circularity indicator (MCI): the company uses MCI to detect key problems related to product circularity and the way the business model contributes to actual reuse, recycling, a longer lifespan, and more intensive uses of the packaging. In total, 100% of the paper waste generated in the production process is recycled. The design function is developing packaging, in cooperation with dedicated customers, with more sustainable materials and packaging solutions, more functions, and extended lifespans. In addition, the eco-design of packaging in the product portfolio enables more functions, communicates the values of sustainable consumption, and contains the smallest necessary amount of material. The types of material and cardboard grammage are selected carefully, and the quantity of material input is optimized, while the functionality of products is retained. The weight of packaging was reduced by reducing the thickness or quantity of the materials. The next steps will be aimed at improving the awareness of packaging buyers and designing products with extended lifecycles.
- Functional lifetime of a product: the functional lifetime of paper and cardboard packaging depends on the lifetime of the materials used in production, which is determined by the suppliers of the materials. The next steps will be aimed at cooperating with the suppliers of the material on improving the functional lifetime of materials and packaging.
- Proportion of PSS in a specific market: the proportion of PSS in a specific market is still not applied in the analyzed company, but there is intention to develop PSS in the future.
- Aspects of product circularity stimulated or hampered by policy instruments: there are only requirements for using Standards 13430 and 13428;
- Size of the market that is affected by policy instruments: there is no official data about the size of the market affected by policy instruments;
- Groups targeted by policy instruments: there is no official data about the number and size of the groups targeted by policy instruments;
- Instruments that influence the design of products (e.g., taxes on specific products or differentiated VAT rates): the company is not aware of the existence of instruments that influence the design of a product;
- Policy measures in place favoring local production and local reuse or recycling services to shorten the transport distance between production, consumption, and reuse/recycling: no existing measures. Waste cardboard and paper can be recycled only in a few plants in the country, so transportation depends on the distance of the plants;
- Policy measures in place engaging the distribution sector in stimulating local reuse and repair: such policy measures do not exist;
- Policy measures in place favoring the separate collection of waste for reuse and/or recycling: there are a number of policies and procedures in place (e.g., the National Plan for the reduction of packaging waste, the law on packaging and packaging waste);
- Instruments that support remanufacturing: they are defined by procedures (e.g., regulation on the list of waste generation prevention measures);
- Instruments in place for stimulating the market for recyclates: they are defined by procedures;
- Standards on reuse/recycling or reusables/recyclates: there are only internal procedures for this area;
- Public procurement schemes designed to incentivize the innovators and early adopters to come up with new products/new business models that are more circular: there are no such public procurement schemes.
- Macro-scale economic and environmental impact of the circular business model: it is possible to assess the macro-scale economic and environmental impacts of circular business models by taking into account all of the connections between the material inputs, outputs, and processes of the business model, the environment, and society. Products are marked in accordance with international standards so that all users, from the manufacturer to the end customer, can easily manage packaging and waste. All products are labelled with PAP 20 (paper recycling code: Cardboard) and PAP 21 (paper recycling code: Mixed Paper) depending on the type of packaging to manage the waste in the chain. The company monitors the suppliers in the chain, as well as the operators and buyers of waste. The analyzed company consumes energy and water responsibly. Energy consumption was decreased by applying more efficient equipment, such as automated press control, intelligent system of heating and air conditioning, sensors for turning on/off the lighting, and a control system with frequency regulators for the main engines great forces. The system for the expulsion waste of paper and cardboard was replaced with a new system that consumes four times less energy. The electricity consumption per processed ton of raw material also decreased. The means of internal transport which used gas and diesel engines was replaced with vehicles powered by electricity. New technologies that reduce GHG emissions were implemented. LPG has been replaced with CNG in the production of steam. Coal heating was replaced with pellet heating which reduced the GHG emissions. Water consumption per ton of raw material decreased (in the last 3 years) to about 0.586 m3/t. Water dispersion materials which do not pollute the water were used. Chemistry for developing an offset plate with a minimum using of water was used. Equipment for the chemical preparation of water which reduces the water consumption were installed, as well as efficient equipment with a CNG gas burner for the production of water steam. The next steps will be aimed at creating a framework which would help partner companies easily assess the macro-scale economic and environmental impacts of their business models;
- Key product flows and proportion of key material losses in product cycles: methodologies are available, but data availability is limited considering the industry and material inputs, and the results often do not communicate product-level information. Material losses have been significantly decreased during the last few years. The next steps will be aimed at improving the methodology for obtaining insights in the key product flows to decrease the key material losses and leakage.
- Application of the Life Cycle Assessment (LCA) methodology: the company applies the LCA methodology within the internal assessment system to better track the impact of production to GHG emissions, water, air, and soil. The next steps will be aimed at implementing LCA analysis into the design phase of all new processes and products;
- Exergy losses: exergy losses are not monitored;
- Life cycle cost (LCC) analysis: it is applied by evaluating investments, especially production machine purchases.
4.3.2. Business Model Circularity
5. Discussion
5.1. Product Circularity: Next Steps for the Transition
5.2. Business Model Circularity Readiness: Indexes to Lead the Transition
5.3. Contributions to Knowledge and to Practice, and Managerial and Policy Implications
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Dimensions | Circularity Assessment | Related Questions |
---|---|---|
Product properties | Technical lifetime of a product |
|
Reparability |
| |
Recycled content |
| |
Business consumption model | Material circularity indicator (MCI) |
|
Functional lifetime of a product |
| |
Proportion of product-service system in specific market |
| |
Society | Policy framework |
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Macro-scale product impacts | Macro-scale impact of circular business models |
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Proportion of key material losses in product cycles |
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Environmental-economic aspects | Life cycle impacts |
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Exergy losses |
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LCC |
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Categories | Policy Question |
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Material Input |
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Eco-Design |
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Production |
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Consumption |
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Waste recycling |
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| |
|
Dimension | Sub-Dimension | Score |
---|---|---|
1. Product properties | 1.1. Increase in technical lifetime of a product | 4 |
1.2. Ability for reusability, remanufacturing, or recyclability | 5 | |
1.3. Increase in proportion of recycled material in new products | 5 | |
Average value | 4.67 | |
2. Business consumption model | 2.1. Contribution of actual business model to reuse, recycling, a longer lifespan | 5 |
2.2. Increase in functional lifetime of products | 4 | |
2.3. Application of PSS in specific market | 3 | |
Average value | 4.00 | |
3. Society | 3.1. Stimulation of product circularity by policy instruments | 4 |
3.2. Increase in size of market affected by policy instruments | 5 | |
3.3. Existence of groups targeted by the policy instrument | 5 | |
3.4. Existence of instruments that influence the design of products | 3 | |
3.5. Existence of policy measures in place favoring local production and local reuse or recycling services | 2 | |
3.6. Existence of policy measures in place engaging the distribution sector in stimulating local reuse and repair | 2 | |
3.7. Existence of policy measures in place favoring the separate collection of waste for reuse and/or recycling | 5 | |
3.8. Existence of instruments that support remanufacturing | 5 | |
3.9. Existence of instruments in place for stimulating the market for recyclates | 4 | |
3.10. Existence of standards on reuse/recycling or reusables/recyclates | 5 | |
3.11. Existence of public procurement schemes designed to incentivize the innovators and early adopters | 2 | |
Average value | 3.82 | |
4. Macro-scale product impacts | 4.1. Possibility to assess the macro-scale economic and environmental impacts of circular business models | 4 |
4.2. Insights on key product flows | 5 | |
4.3. Possibility of assessment of leakage of key materials from a material cycle | 4 | |
Average value | 4.33 | |
5. Environmental economic aspects | 5.1. Implemention of LCA methodology | 5 |
5.2. Monitoring of exergy losses | 2 | |
5.3. Application of LCC analysis by investments’ evaluation | 5 | |
Average value | 4.00 |
Dimension | Sub-Dimensions | Score |
---|---|---|
1. Material input | 1.1. Primary material inputs | 3 |
1.2. Material losses | 5 | |
1.3. Share of recycled materials in material input | 5 | |
1.4. Materials used sustainably sourced | 5 | |
Average value | 4.33 | |
2. Eco-Design | 2.1 Duration of products | 5 |
2.2 Possibility for dissasembly | 5 | |
2.3. Inclusion of recycled materials | 5 | |
2.4. Possibility for recycling and avoiding pollution from recycling loops | 5 | |
Average value | 5.00 | |
3. Production | 3.1. Decreasing quantity of materials used in production | 5 |
3.2. Decreasing volume and number of environmentally hazardous substances in production | 5 | |
3.3. Decreasing volume of waste in production | 5 | |
3.4. Business strategies towards circular concepts | 5 | |
Average value | 5.00 | |
4. Consumption | 4.1. Switch of consumption trends in analyzed country to less environmentally intensive types of goods and services | 4 |
4.2. Extended usage of products in analyzed country | 4 | |
4.3. Trend of generating less waste in analyzed country | 4 | |
Average value | 4.00 | |
5. Waste Recycling | 5.1. Increase in waste recycling in analyzed company | 5 |
5.2. Retaining value of materials in recycling processes, avoiding down-cycling in analyzed company | 4 | |
5.3. Optimization of recycling system of analyzed (developing) country for environmental and economic sustainability | 3 | |
Average value | 4.00 |
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© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
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Demko-Rihter, J.; Sassanelli, C.; Pantelic, M.; Anisic, Z. A Framework to Assess Manufacturers’ Circular Economy Readiness Level in Developing Countries: An Application Case in a Serbian Packaging Company. Sustainability 2023, 15, 6982. https://doi.org/10.3390/su15086982
Demko-Rihter J, Sassanelli C, Pantelic M, Anisic Z. A Framework to Assess Manufacturers’ Circular Economy Readiness Level in Developing Countries: An Application Case in a Serbian Packaging Company. Sustainability. 2023; 15(8):6982. https://doi.org/10.3390/su15086982
Chicago/Turabian StyleDemko-Rihter, Jelena, Claudio Sassanelli, Marija Pantelic, and Zoran Anisic. 2023. "A Framework to Assess Manufacturers’ Circular Economy Readiness Level in Developing Countries: An Application Case in a Serbian Packaging Company" Sustainability 15, no. 8: 6982. https://doi.org/10.3390/su15086982
APA StyleDemko-Rihter, J., Sassanelli, C., Pantelic, M., & Anisic, Z. (2023). A Framework to Assess Manufacturers’ Circular Economy Readiness Level in Developing Countries: An Application Case in a Serbian Packaging Company. Sustainability, 15(8), 6982. https://doi.org/10.3390/su15086982