1. Introduction
Botulinum neurotoxins (BoNTs) are the most potent natural toxins known [
1,
2] to humankind. Seven distinct BoNT serotypes (A–G) have been reported, and they block acetylcholine release from presynaptic terminals at neuromuscular junctions, thereby causing flaccid paralysis [
2,
3,
4]. The 50 kDa light chain (LC) of BoNTs is made of zinc metalloproteases and is connected by disulfide bonds to the 100 kDa heavy chain [
5]. LCs cleave one of their target proteins at presynaptic termini and thereby inhibit synaptic transmission. These cleaved proteins include the synaptosomal-associated protein of 25 kDa (SNAP25), the vesicle-associated membrane protein, and syntaxin. Serotype BoNT/A and BoNT/E both target SNAP25. However, muscle paralysis caused by BoNT/A can last for several months, whereas the effects of BoNT/E are relatively short-lived [
6].
The use of botulinum toxin A (BoNT-A) in medicine has increased markedly since the first applications during the mid-1980s [
7]. Current aesthetic uses of BoNT-A include the treatment of glabellar lines, forehead wrinkles, periorbital and perioral lines, platysmal bands, horizontal neck lines, and the masseter, among its many other applications [
8]. The net revenue of onabotulinumtoxinA (BOTOX
® and BOTOX
® COSMETIC) reached USD 748 million and USD 620 million in the third quarter of 2023 for therapeutic and aesthetic indications, respectively [
9]. Indeed, according to the American Society of Plastic Surgeons, 13.2 million minimally invasive aesthetic procedures were carried out in the United States during 2020, and BoNT-A procedures were used in 4.4 million out of a total of 13.2 million and hence represent the most commonly used of all BoNT/A products [
10]. Of almost 14 million aesthetic treatments performed by members of the American Society for Dermatologic Surgery in 2019, 2.3 million of these were BoNT-A procedures [
11].
Five BoNT-A products have been approved in China for therapeutic indications: onabotulinumtoxinA (BOTOX
®, AbbVie Inc., USA), lanbotulinumtoxinA (Hengli
®, Lanzhou Biotechnique Development Co. Ltd., China), abobotulinumtoxinA (Dysport
®, Ipsen Biopharm Limited, France), letibotulinumtoxinA (Letybo
®, Hugel Inc., Korea), and IncobotulinumtoxinA (Xeomin
®, Merz Pharma GmbH & Co. kGaA, Germany). The use of BoNT/A in therapeutic and aesthetic indications has also rapidly increased in China. From 2017 to 2021, the market size of botulinum toxin products in China increased from CNY 1.9 billion to CNY 4.6 billion, with a compound annual growth rate of 25.6% [
12].
Currently, the only potency assay approved in China for the in-country testing of botulinum toxin type A products for injection is the mouse LD
50 bioassay. However, the mLD
50 method is known to be susceptible to individual differences in animals, experimental conditions, and injection sites and angles in mice, and the number of mice tested is directly due to the high variability of the MBA. A lot of work has been carried out over decades by many groups worldwide to find a suitable replacement. Compared with the mLD
50 method, the clostridium botulinum neurotoxin serotype A cell-based potency assay (CBPA) does not use experimental animals and also saves significant time and cost [
13,
14]. As was well summarized in a review paper [
15], a number of groups in both academia and industry believe that cell-based assays have a strong potential to replace the MBA in terms of BoNT potency determination in pharmaceutical formulations; they can also help to identify suitable inhibitors while reducing the number of animals used.
AbbVie CBPA uses a BB10 clonal isolate of the SiMa human neuroblastoma cell line obtained from the German cell bank repository, Deutsche Sammlung von Mikroorganismen und Zellkulturen. With this cell line, the assay mimics the in vivo mechanism of the actions of BoNT/A, including binding to the cell-surface receptors, internalization, translocation of the light chain (LC) into the cytosol, and the proteolytic cleavage of the synaptosome-associated protein of 25 kilodaltons (SNAP25206) by the BoNT/A LC endopeptidase between amino acids 197 and 198, resulting in 197-amino acid SNAP25 protein or SNAP25197. The monoclonal antibody 2E2A6, which was developed by AbbVie to specifically recognize SNAP25197, is used to quantify SNAP25197. The good sensitivity of the BB10 cells to BoNT/A, the specificity of the 2E2A6 antibody for SNAP25197, and the electrochemiluminescence enzyme-linked immunosorbent assay (ECL ELISA) provide the sensitivity necessary to quantify the biologically relevant potency of the BoNT/A drug product. It is currently being used as an alternative potency testing method to mLD50 in the release and stability testing of the BOTOX drug produced by AbbVie.
Due to the desire for the replacement of the mLD50 assay with CBPA for in-country testing in China, the BOTOX CBPA method transfer, validation, and based cross-validation against mLD50 were executed by Chinese National Institute of Food and Drug Control.
2. Results
2.1. Accuracy
A qualified Working Potency Reference Standard lot, WPRS04 (nominal potency of 103 U/vial), was used in validation studies of CBPA performance. It was manufactured in the same way as commercial 100U BOTOX® lots and thus reconstituted for CBPAs in the medium as commercial BOTOX® lots. WPRS04 was used as both the reference standard and for test samples prepared at five target potency levels (50%, 70%, 100%, 130%, and 200%) by two analysts, to a minimum of n = 3 of CBPA results for each potency level, over different testing weeks. The acceptance criterion was within 85% to 115% recovery of the target potency level.
Accuracy was calculated using Equation (1), where the relative potency value obtained from CBPA results is divided by the target relative potency value, expressed as the ratio of the preparation to the nominal level (50%, 70%, 100%, 130%, and 200%).
The X-axis is the log10-based transformation of nominal BOTOX® concentration in U/mL.
As shown in
Table 1 and
Figure 1, below, the accuracy results at each level fell within the range of 80% to 115% of the nominal values; the acceptance criteria were met. The overall method accuracy was 104%, which also meets the acceptance criteria.
Figure 1 shows one round of accuracy results by one analyst.
2.2. Intermediate Precision
Intermediate precision was evaluated by calculating the relative standard deviation (Equation (2)) between targeted potency levels, analysts, and assay dates. The acceptance criterion for %RSD (relative standard deviation) was ≤15%, and the overall %RSD ≤ 10%.
As shown in
Table 2, below, the assay’s intermediate precision met the acceptance criterion. The overall intermediate precision %RSD was 9.2%, which met the acceptance criterion of ≤10%.
2.3. Linearity
Linearity was determined using accuracy and intermediate precision test data. The acceptance criterion for linearity is that the slope of the plot of expected vs. measured values must be ≥0.80 ≤ 1.20, R2 ≥ 0.95. The result of RMSE (Root Mean Square Error) and the Y-intercept should be reported for information only.
As shown in
Figure 2, below, the slope of the plot of measured potency against expected potency was determined as 1.071, and the R
2 value was determined as 0.998, both of which met the pre-set acceptance criteria. The Y-intercept and RMSE were determined as 0.036 and 0.036, respectively.
2.4. Repeatability
Repeatability was assessed by testing the CBPA results to a minimum of n = 6, and pooled WPSR04 was tested as both the reference standard and the sample by one analyst in a single test session. The acceptance criterion for repeatability was RSD ≤ 10%.
As shown in
Table 3, below, the repeatability (RSD) was determined as 6.9%, which met the acceptance criterion of ≤10%. The details of the repeatability results can be seen in
Table 3.
2.5. Equivalence Test
A statistical equivalence test of the two potency assays was first performed on BOTOX
® lots at two nominal potency strengths of 50U (
Figure 3) and 100U (
Figure 4). The methods were compared using orthogonal regression to assess whether the slope between them was significantly different from one and mixed models (with lot as random) to calculate any offset between the methods under various levels of variation for the two methods. The FDA guidance provided in “Statistical Approaches to Establishing Bioequivalence Guidance for Industry (2022)” was followed by a statistical evaluation of equivalence between CBPA and mLD
50 methods.
The statistical equivalence of the two assays was supported by the existing total of 167 commercial batch test data. The dataset used for method comparison includes Certificate of Analysis (COA) CBPAs and mLD50 potency values conducted by the Chinese NIFDC, tested side by side.
The 95% equivalence test using margins [80%, 125%] indicates that CBPAs (performed by AbbVie) and mLD50 (performed by Chinese NIFDC) methods are equivalent for both potency levels.
Table 4 and
Table 5, below, show the results of the equivalent test from the mixed effects model. The log-transformed potency value vs. lot number for the COA CBPA and NIFDC mLD50 methods are plotted in
Figure 3 for 50 units and
Figure 4 for 100 units, respectively. In general, NIFDC mLD
50 had lower potency values compared with the COA CBPA method. The geometric mean difference was rather small, as shown in
Table 5. The orthogonal fit was used to compare the two methods in 50 and 100 units, respectively. The 95% two-sided confidence interval for slope included 1.0 (see
Table 4), suggesting that no proportional error was detected. Hence, the mixed effects model can be used for the method comparison. Based on the analysis result, the ratio of geometric means of CBPA vs. mLD50 was 113.84 for 50 units and 112.43 for 100 units. The 90% confidence interval for the ratio of geometric potency means for COA CBPA vs. mLD
50 was (111.9, 115.83) for 50 units and (110.32, 114.58) for 100 units, respectively. Both intervals fell within the (80%, 125%) range. The two potency assays were statistically equivalent for both nominal potency levels within the range assessed. The method variance for CBPAs (0.004 to 0.005) was less than the variation for mLD
50 (0.009 to 0.010). CBPAs had a 38% lower standard deviation compared to mLD
50. The related SAS code and report can be found in
Appendix A.
Cross-validation was performed on six commercial BOTOX lots (three at 100U and three at 50U) to confirm the equivalence between CBPA and mLD
50 methods, both of which were performed by Chinese NIFDC (
Table 6). The equivalence acceptance criteria were the “results of both potency methods passing the release specifications of 80% to 120% of labeled claim”. The CBPA results were produced by AbbVie and Chinese NIFDC independently.
As shown in
Table 6, above, each of the results met the pre-set acceptance criteria of ≥80% and ≤120% of the labeled claim. Therefore, it was concluded that CBPA and mLD
50 are equivalent in determining BOTOX potency at both 50 U/vial and 100 U/vial nominal potency. More data can be found in
Appendix A.
3. Discussion
The first CBPA method to determine the potency of the BoNT/A product was developed by Allergan (now AbbVie) [
16]. It obtained regulatory approval from the United States Food and Drug Administration in June 2011 and subsequently from the European Union in February 2012. A cell-based assay has also been developed for incobotulinumtoxinA (Xeomin
®) [
17] and for abobotulinumtoxinA (Dysport
®, Azzalure
®) [
18].
The mLD
50 assay, which has been the gold standard for BoNT/A potency testing and the only method approved by China for Botulinum Toxin Type A for injection products, has many intrinsic disadvantages, including a susceptibility to high variability in animals used in mLD
50 testing, expensive facilities, variable injection sites and angles in mice, and a limited number of sample batches that can be tested at one time [
19]. Considering that the Chinese market for neurotoxin products is rapidly expanding, the mLD
50 method is becoming less able to meet the growing demand for product testing, likely resulting in delays in the release of test reports, and other related problems. Furthermore, the use of animals in lethality testing has become more and more unacceptable to the public due to ethical concerns. Compared with the mLD
50 method, however, the CBPA method not only does not use any experimental animals but also saves significant time and cost. It has the potential to completely replace mLD
50 assays for the batch release of BoNT/A products.
Due to the understandable desire for replacing mLD
50 assays with CBPA in China, the AbbVie BOTOX CBPA method’s transfer, validation, and cross-validation against mLD
50 to demonstrate the equivalence of these two potency methods were designed and executed by Chinese NIFDC. The experimental strategies for CBPA validation and equivalence were based on the relevant requirements as described in the ICH Q2 R1 guidelines [
20] and the Chinese Pharmacopoeia, 2020 Edition, with thorough consideration of the experience gained from method development. The overall strategy consists of three parts: (1) CBPA method validation to determine assay parameters such as range, accuracy, linearity, repeatability, and intermediate precision. When all parameters meet the acceptance criteria, the method is considered validated. (2) Demonstration of the equivalence between CBPA and mLD
50 methods by comparing the data obtained by the NIFDC mLD
50 method as in-country testing and with the CBPA data obtained by Allergan as GMP release testing on the same set of BOTOX
® samples, i.e., 85 batches for 50 U and 82 batches for 100 U. (3) Confirmatory equivalence cross-validation between the CBPA method validated by Chinese NIFDC and the Chinese NIFDC mLD
50 method conducted by NIFDC on a total of six commercial BOTOX lots (3 at 100 U and 3 at 50 U) which were previously released by Allergan. If all the results fulfill the corresponding acceptance criteria for each of these three strategy parts, the CBPA is considered acceptable as a replacement for mLD
50.
Since the CBPA method includes many steps and takes approximately two weeks (seven-day mitotic propagation after the thawing of frozen vials in culture flasks, three-day differentiation in 96-well plates, and three-day CBPA) to produce the final test results, the assay performance can potentially be affected by several factors, such as cell passage numbers, antibody shelf life, and chemiluminescence substances. The capture and detection antibodies used in AbbVie CBPA are stored at −20 °C. To ensure the consistent performance of these antibodies, annual qualification and re-qualification need to be performed. The antibodies are considered qualified or re-qualified if the signal-to-noise ratio meets the acceptance criteria of ≥15. Further, different pharmaceutical companies perform toxin CBPA in various formats, including using different cells, detection methods, and statistics for data analysis. The equivalence of any two CBPA methods of different companies will not be assessed and the replacement of mLD50 with company A’s CBPA for company B’s product will not be realized.
In this study, the AbbVie CBPA for onabotulinumtoxinA was proven to be equivalent to the mLD50 assay for determining the potency of BOTOX lots as in-country testing by statistical comparability assessments of cross-validation results. We believe that this CBPA method can be used as a replacement for mLD50 in the in-country testing of commercial BOTOX lots.
While working on the validation and cross-validation of AbbVie CBPA, we noticed that Ipsen published a paper in Toxins describing a CBPA method for determining the potency of abobotulinumtoxinA (Dysport
® and Azzalure
® for powder formulation and Alluziennce
® for liquid formulation) [
18]. It is really encouraging to see that more and more academic as well as commercial entities are replacing animal-based methods with cell-based methods for the potency testing of botulinum neurotoxin in the 3R spirit. Since all the methods are different from each other, the following sections are intended to compare the two CBPA methods, one from Ipsen and the other from AbbVie, which could serve as a potential navigator for CBPA developers. As a starter, the Ipsen CBPA relies upon a genetically engineered mouse neuroblast cell line, Neuro-2a, that expresses a reporter protein containing the full-length SNAP-25 flanked by cyan fluorescent protein (CFP) and yellow fluorescent protein (YFP). When these engineered cells are incubated with BoNT/A, the BoNT/A light chain metalloprotease enters the cytosol and cleaves the reporter, resulting in the release of a C-terminal reporter fragment into the cytosol that contains residues 198–206 of SNAP-25 and YFP. That fragment is degraded by the cell, resulting in a BoNT/A dose-dependent loss of yellow fluorescence [
21]. Therefore, the Ipsen CBPA is easy to perform; for example, by following exposure to the BoNT/A serial dilutions, the raw data can be obtained by simply reading the CBPA assay plates in a fluorescence plate reader. On the other hand, the AbbVie CBPA requires a chemi-ECL ELISA to quantify the endogenous 197-amino acid SNAP25 protein cleaved by the BoNT/A light chain between amino acids 197 and 198. Not only would the chemi-ECL require additional hands-on steps compared with the Ipsen method, but the chemi-ECL ELISA also requires the maintenance of critical agents such as capture and detection antibodies.
However, in Ipsen’s CBPA, the endogenous SNAP25 protein is also expressed and thus could compete with the CFP-SNAP25-YFP fusion protein for the BoNT/A light chain metalloprotease. In addition, the Ipsen CBPA assay window depends not only on how much the fusion protein is cleaved but also on how fast the cleaved YFP is degraded by the cells. In AbbVie CBPA, however, as soon as the endogenous SNAP25 protein is cleaved by the BoNT/A light chain, the 197-amino acid becomes a detectable molecule for chemi-ECL ELISA. Furthermore, the SNPA25 protein flanked by CFP and YFP may not be as accessible to the BoNT/A light chain as the endogenous SNPA25 due to the potential physical hindrance of CFP and YFP. The combination of the above properties of Ipsen CBPA could explain the large difference in the assay window between Ipsen and AbbVie CBPA. The typical assay window for AbbVie CBPA is over 100,000-fold (signal of highest concentration: signal of lowest concentration), whereas the Ipsen CBPA seems to have an assay window of less than 2-fold [
22]. It is generally acknowledged that narrow assay windows could be a limitation to assay performances in areas such as sensitivity and precision. It may also be worth pointing out that the Neuro-2a cell line used by Ipsen is mouse-originated and the SiMa BB10 cells used by AbbVie are human-originated.
As BoNT/E has emerged as a promising drug candidate due to the quicker onset of action and shorter duration of effect when compared to BoNT/A and BoNT/B [
23,
24,
25,
26], CBPA can also be applied for the detection and development of BoNT/E and other BoNT serotypes.